CN219174464U

CN219174464U - Wheat washer

Info

Publication number: CN219174464U
Application number: CN202223559642.4U
Authority: CN
Inventors: 薛利众; 周丰; 向阳; 夏小方; 李嵘; 孙煜承; 孙英杰; 王光辉
Original assignee: Budweiser Wuhan Co ltd; Yantai Yinxing Machinery Group Co ltd; Hubei Haiyue Malt Co ltd
Current assignee: Budweiser Wuhan Co ltd; Yantai Yinxing Machinery Group Co ltd; Hubei Haiyue Malt Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-06-13
Anticipated expiration: 2032-12-30

Abstract

The utility model relates to a wheat washer, which belongs to the technical field of beer raw material processing equipment and comprises a frame and a box body arranged on the frame, wherein the box body is obliquely arranged, and a stirring assembly is arranged in the box body; the wheat washing machine comprises a box body, and is characterized in that a water inlet, an overflow port and a feed pipe are arranged on the lower side of the box body, a wheat washing groove is formed, the upper end of the feed pipe extends out of the top of the box body, the lower end of the feed pipe extends into the wheat washing groove, a first sieve plate for pressing wheat is arranged in the wheat washing groove and can move up and down along the feed pipe, a discharge port is arranged at the bottom of the higher side of the box body, a second sieve plate for draining is arranged at the front end of the discharge port, and a waste water collecting groove is connected below the second sieve plate; the material gets into the box by the inlet pipe, mixes the back with water and stirs the washing by carrying the screw feeder to the material to carry the discharge gate. The wheat washing machine is assembled intensively, occupies less space, saves water resources, and achieves the effects of wheat washing, humidification and wheat floatation removal.

Description

Wheat washer

Technical Field

The utility model relates to wheat washing equipment, in particular to a wheat washing machine, which belongs to the technical field of beer raw material processing equipment.

Background

Beer is prepared from grains and water as main raw materials, hops (or hops) as well as low-alcoholicity fermented wine containing carbon dioxide by fermenting with yeast. The quality of malt as a main raw material of beer is important, and is an important item of attention and demand of breweries. The reasonable wheat making process is important, the soaking of barley (wheat) is the main step of the wheat making process, and the cleaning and removing of floating wheat impurities before material soaking are an important step of the wheat soaking. The existing wheat washer has low integration level, the water resource waste problem exists in the wheat washing, humidification and wheat floating removing processes, and most of the existing wheat washer does not have a self-cleaning system, so that the wheat washer is required to be reasonable in structure, low in cost, simple to operate, energy-saving and environment-friendly, and meanwhile has good cleaning effect and self-cleaning function.

Disclosure of Invention

The utility model aims to solve the technical problems that: overcomes the defects existing in the prior art and provides a wheat washer.

The technical scheme for solving the technical problems is as follows:

the wheat washer comprises a frame and a box body arranged on the frame, wherein the box body is obliquely arranged, and a stirring assembly is arranged in the box body; the lower side of the box body is provided with a water inlet, an overflow port and a feed pipe, a wheat washing groove is formed, the upper end of the feed pipe extends out of the top of the box body, the lower end of the feed pipe extends into the wheat washing groove, a first sieve plate for pressing wheat is arranged in the wheat washing groove, the first sieve plate can move up and down along the feed pipe, the lower surface of the first sieve plate is higher than the bottom end of the feed port, and the upper surface of the first sieve plate is lower than the overflow port; the bottom of the higher side of the box body is provided with a discharge hole, the front end of the discharge hole is provided with a second sieve plate for draining, and a wastewater collecting tank is connected below the second sieve plate; the material enters the box body through the feed pipe and is mixed with water in the wheat washing tank, and the material is stirred and cleaned by the conveying auger and is conveyed to the discharge port.

Still further, the stirring subassembly includes two parallel arrangement and revolves two conveyor screw augers that the direction is opposite, conveyor screw auger one end is connected with the box rotation through the bearing frame, and the other end stretches out the outside of box and is connected with drive arrangement.

Still further, carry the screw feeder including first screw feeder and the second screw feeder that is connected through screw feeder hanging seat, first screw feeder is solid screw feeder, the second screw feeder is hollow screw feeder, just the second screw feeder is close to the discharge gate setting.

Still further still include the circulation cleaning system used for disinfecting, the said circulation cleaning system includes agitator, the first water pump, the first automatic valve and several first shower nozzles that link to each other sequentially through the pipeline, several said first shower nozzles are distributed in the roof in the box evenly; the water pump water outlet side is also connected with a second automatic valve and a plurality of second spray heads, and the second spray heads are arranged above the second sieve plate.

Still further, be connected with fourth automatic valve and second water pump below the wheat washing groove, the second water pump is connected to the discharge gate below.

Still further, the wastewater collection tank includes a first wastewater collection tank and a second wastewater collection tank.

Still further still include humidification system, humidification system includes water inlet, third automatic valve and a plurality of third shower nozzle that link to each other in proper order through the pipeline, a plurality of third shower nozzle sets up in the discharge gate top.

Still further, the wheat-harvesting machine further comprises a backwater and floating wheat-discharging system, wherein the backwater and floating wheat-discharging system comprises a fifth automatic valve, a third water pump, a sixth automatic valve and a plurality of fourth spray heads which are sequentially connected through pipelines, and the plurality of fourth spray heads are arranged above the first sieve plate; the water outlet side of the water return pump is also connected with a seventh automatic valve and an annular water mixing pipe, and the annular water mixing pipe is sleeved at the inlet of the feeding pipe and is communicated with the feeding pipe through a plurality of connecting ports; the water inlet end of the fifth automatic valve is connected with the second waste water collecting tank.

Compared with the prior art, the utility model has the beneficial effects that: 1. the equipment adopts intensive assembly, so that the occupied space is reduced; the whole system equipment is detachable and movable, so that the building requirements on the installation environment are reduced; 2. the design of double augers with different rotation directions is adopted, so that the agitating cleaning range is enlarged, and the cleaning effect is improved; reliably remove dirt, dust and microorganisms; 3. the feeding pipe is deeply penetrated into the wheat washing groove, and the first sieve plate with adjustable height is arranged, so that waste caused by outflow of materials through the overflow port when the floating wheat overflows is avoided; 4. the design of a large-caliber annular water mixing pipe and multiple connectors with different angles is adopted, so that not only is enough water quantity ensured, but also the water and materials are fully mixed, thereby ensuring the cleaning effect; 5. by adopting the design of an independent floating wheat discharging system, floating wheat and light impurities can be directly discharged; 6. the independent circulating cleaning system is adopted, the cleaning is clean and thorough, and the cleaning liquid can be recycled.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a front view of the present utility model;

fig. 3 is a rear cross-sectional view of the present utility model.

In the figure, 1, a rack; 2. a case; 3. a wheat washing tank; 4. a feed pipe; 5. a discharge port; 6. a first screen plate; 7. a second screen plate; 8. a waste water collection tank; 801. a first wastewater collection tank; 802. a second wastewater collection tank; 9. conveying screw conveyer; 901. a first auger; 902. a second auger; 10. a bearing seat; 11. a driving device; 12. an auger hanging seat; 13. a stirring barrel; 14. a first water pump; 15. a first automatic valve; 16. a first nozzle; 17. a second automatic valve; 18. a second nozzle; 19. a third automatic valve; 20. a third nozzle; 21. a fourth automatic valve; 22. a second water pump; 23. a fifth automatic valve; 24. a third water pump; 25. a sixth automatic valve; 26. a fourth nozzle; 27. a seventh automatic valve; 28. an annular water mixing pipe; 29. a manhole; 30. and (3) overflowing the water tank.

Detailed Description

The principles and features of the present utility model are described below with reference to fig. 1 through 3, the examples being provided for illustration only and not for limitation of the scope of the utility model.

A wheat washer, as shown in fig. 1 to 3, comprises a frame 1 and a box body 2 arranged on the frame 1, wherein the box body 2 is obliquely arranged, and at least one conveying auger 9 is arranged in the box body; the lower side of the box body 2 is provided with a water inlet, an overflow port and a feed pipe 4, a wheat washing groove 3 is formed, and the bottom of the higher side of the box body 2 is provided with a discharge port 5; a plurality of manholes 29 are also formed in two sides of the box body 2, so that the box body is convenient to clean. The overflow port is connected with an overflow water tank 30.

The utility model discloses a wheat washing machine, including box 2, inlet pipe 4, sieve cylinder, box 2, inlet pipe 4, box 2 outside, the upper end of inlet pipe 4 stretches out the box 2, the lower extreme stretches into in the wheat washing groove 3, be provided with the first sieve 6 that is used for pressing the wheat in the wheat washing groove 3, first sieve 6 can follow inlet pipe 4 reciprocates, just first sieve 6 lower surface is higher than inlet pipe 4 bottom, and the upper surface is less than the overflow mouth, first sieve 6 is by its reciprocates of sieve cylinder control, the sieve cylinder sets up at the box 2 top.

The front end of the discharge hole 5 is provided with a second sieve plate 7 for draining, and a wastewater collecting tank 8 is connected below the second sieve plate 7. The waste water collecting tank 8 comprises a first waste water collecting tank 801 and a second waste water collecting tank 802, wherein the first waste water collecting tank 801 is mainly used for collecting wheat washing waste water, and the second waste water collecting tank 802 is mainly used for collecting spraying waste water. The material enters the box body 2 through the feeding pipe 4 and is mixed with water in the wheat washing tank 3, and the material is stirred and cleaned by the stirring assembly and is conveyed to the discharging hole 5.

In this embodiment, the number of the conveying augers 9 is two, and the two conveying augers 9 are arranged in parallel and are opposite in rotation direction, one end of each conveying auger 9 is rotatably connected with the box body 2 through the bearing seat 10, and the other end of each conveying auger 9 extends out of the box body 2 to be connected with the driving device 11. The driving device 11 drives the conveying auger 9 to selectively install, and pushes materials to move towards the discharge hole 5, the conveying auger 9 comprises a first auger 901 and a second auger 902 which are connected through an auger hanging seat 12, the first auger 901 is a solid auger, the second auger 902 is a hollow auger, and the second auger 902 is arranged close to the discharge hole 5.

The barley conveying process comprises the following steps: the material enters the wheat washing tank 3 of the box body 2 through the feed pipe 4, the upper plane of the first sieve plate 6 is level with or lower than the overflow port, the material is blocked by the first sieve plate 6 and cannot float upwards to be discharged from the overflow port, and the cleaned wastewater can pass through the first sieve plate 6 to be discharged through the overflow port; the conveying auger 9 is driven by the driving device 11 to rotate so as to push materials such as barley and the like to move towards the direction of the discharge hole 5; the first auger 901 is solid, so that the mixture of materials and water can be integrally conveyed upwards, and the barley can be cleaned while the conveying of the materials is realized; the second auger 902 is a hollow auger, and can flow water back to the wheat groove 3 from the hollow part of the blade while realizing material conveying; the material advances in spiral stirring, the waste water is filtered by the second draining sieve plate 7, and then the waste water enters the discharging hole 5 and enters the next working procedure of wheat making.

The lower part of the wheat washing tank 3 is connected with a fourth automatic valve 21 and a second water pump 22, and the second water pump 22 is connected to the lower part of the discharge hole 5. When the material is conveyed, residual materials are in the box body 2, after a proper amount of mixed water, the fourth automatic valve 21 is opened, the mixed water residual materials are pressurized by the second water pump 22 and discharged below the discharge hole 5, and the next procedure of wheat making is performed.

The device also comprises a circulating cleaning system for disinfection, wherein the circulating cleaning system comprises a stirring barrel 13, a first water pump 14, a first automatic valve 15 and a plurality of first spray heads 16 which are sequentially connected through pipelines, and the plurality of first spray heads 16 are uniformly distributed on the inner top wall of the box body 2; the water outlet side of the first water pump 14 is also connected with a second automatic valve 17 and a plurality of second spray heads 18, and the second spray heads 18 are arranged above the second sieve plate 7; the stirring barrel 13 is also provided with a cleaning agent adding port and stirring equipment, and the stirring equipment comprises a stirring speed reducer and a stirring rod.

The process flow of the circulating cleaning system comprises the following steps: fresh water and cleaning agent are mixed in a stirring barrel 13, a stirring rod is driven by a stirring speed reducer to stir uniformly, then the mixture is pressurized by a first water pump 14 and then divided into two branches, and one branch is connected with a plurality of first spray heads 16 through a first automatic valve 15 and is used for cleaning the shell of the box body 2; the other branch is connected with a plurality of second spray heads 18 through a second automatic valve 17 and is used for cleaning the second sieve plate 7 and the waste water collecting tank 8.

The automatic humidifier also comprises a humidifying system, wherein the humidifying system comprises a third automatic valve 19 and a plurality of third spray heads 20 which are sequentially connected through pipelines, the other end of the third automatic valve 19 is connected with a water supply pipe, and the third spray heads 20 are arranged above the discharge hole 5.

The process flow of the humidifying system comprises the following steps: the fresh water of the water supply pipe is connected with a plurality of third spray heads 20 through a third automatic valve 19, and after the barley humidification system is started, the plurality of third spray heads 20 humidify the cleaned barley; the humidified water flows into the second wastewater collection tank 802.

The system also comprises a backwater and floating wheat discharging system, wherein the backwater and floating wheat discharging system comprises a fifth automatic valve 23, a third water pump 24, a sixth automatic valve 25 and a plurality of fourth spray heads 26 which are sequentially connected through pipelines, and the plurality of fourth spray heads 26 are arranged above the first sieve plate 6; the water outlet side of the third water pump 24 is also connected with a seventh automatic valve 27 and an annular water mixing pipe 28, and the annular water mixing pipe 28 is sleeved at the inlet of the feeding pipe 4 and is communicated with the feeding pipe 4 through a plurality of connectors; the water inlet end of the fifth automatic valve 23 is connected with a second waste water collecting tank 802.

The process flow of the backwater and float wheat discharging system comprises the following steps: after the humidified water flows into the second wastewater collection tank 802, the humidified water is sequentially connected with the fifth automatic valve 23 and the third water pump 24, is pressurized by the third water pump 24 and is divided into two branches, one branch is connected with a plurality of fourth spray heads 26 through the sixth automatic valve 25 and is used for flushing floating wheat impurities into an overflow port and then discharging the floating wheat impurities, and the other branch is connected with the annular water mixing pipe 28 through the seventh automatic valve 27 and is used for mixing water for materials.

The working principle of the device is as follows: the wheat washing tank 3 is filled with water, barley enters the wheat washing tank 3 through the feed pipe 4, is mixed with water in the wheat washing tank 3, and is stirred and cleaned while being moved to the high discharge port 5 by the rotation of the conveying auger 9, and light materials such as impurities, shrunken wheat and the like float upwards and are discharged from the overflow port; before the material enters the discharge hole 5, the material is drained through the second sieve plate 7, residual waste water can pass through the second sieve plate 7 to enter the first waste water collecting tank 801 and then be discharged, barley is humidified before discharging, humidified water can pass through the second sieve plate 7 to enter the second waste water collecting tank 802, and then the material is mixed with water and the floating wheat discharging system is reused through the third water pump 24, so that water resources are saved, and the effects of wheat washing, humidification and floating wheat removing are achieved.

The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.

Claims

1. The utility model provides a wheat washer, includes frame (1) and sets up box (2) on frame (1), its characterized in that: the box body (2) is obliquely arranged, and at least one conveying auger (9) is arranged in the box body; the wheat washing machine is characterized in that a water inlet, an overflow port and a feed pipe (4) are arranged on the lower side of the box body (2), a wheat washing groove (3) is formed, the upper end of the feed pipe (4) extends out of the box body (2), the lower end of the feed pipe extends into the wheat washing groove (3), a first sieve plate (6) for pressing wheat is arranged in the wheat washing groove (3), the first sieve plate (6) can move up and down along the feed pipe (4), the lower surface of the first sieve plate (6) is higher than the bottom end of the feed pipe (4), and the upper surface of the first sieve plate is not higher than the overflow port; the bottom of the higher side of the box body (2) is provided with a discharge hole (5), the front end of the discharge hole (5) is provided with a second sieve plate (7) for draining, and a wastewater collecting tank (8) is connected below the second sieve plate (7); the material enters the box body (2) through the feed pipe (4), is mixed with water in the wheat washing tank (3), is stirred and cleaned by the conveying auger (9), and is conveyed to the discharge port (5).

2. The wheat washer of claim 1, wherein: the number of the conveying augers (9) is two, the two conveying augers (9) are arranged in parallel and are opposite in rotation direction, one end of each conveying auger (9) is rotationally connected with the box body (2) through the bearing seat (10), and the other end of each conveying auger extends out of the box body (2) to be connected with the driving device (11).

3. The wheat washer of claim 2, wherein: the conveying auger (9) comprises a first auger (901) and a second auger (902) which are connected through an auger hanging seat (12), the first auger (901) is a solid auger, the second auger (902) is a hollow auger, and the second auger (902) is close to a discharge hole (5).

4. The wheat washer of claim 1, wherein: the device also comprises a circulating cleaning system for disinfection, wherein the circulating cleaning system comprises a stirring barrel (13), a first water pump (14), a first automatic valve (15) and a plurality of first spray heads (16) which are sequentially connected through pipelines, and the plurality of first spray heads (16) are uniformly distributed on the inner top wall of the box body (2); the water outlet side of the first water pump (14) is also connected with a second automatic valve (17) and a plurality of second spray heads (18), and the second spray heads (18) are arranged above the second sieve plate (7).

5. The wheat washer of claim 1, wherein: the wheat washing tank (3) below is connected with fourth automatic valve (21) and second water pump (22), second water pump (22) are connected to discharge gate (5) below.

6. The wheat washer of claim 1, wherein: the wastewater collection tank (8) comprises a first wastewater collection tank (801) and a second wastewater collection tank (802).

7. The wheat washer of claim 6, wherein: the automatic water supply device is characterized by further comprising a humidifying system, wherein the humidifying system comprises a third automatic valve (19) and a plurality of third spray heads (20) which are sequentially connected through pipelines, the other end of the third automatic valve (19) is connected with a water supply pipe, and the third spray heads (20) are arranged above the discharge port (5).

8. The wheat washer of claim 6, wherein: the system also comprises a backwater and floating wheat discharging system, wherein the backwater and floating wheat discharging system comprises a fifth automatic valve (23), a third water pump (24), a sixth automatic valve (25) and a plurality of fourth spray heads (26) which are sequentially connected through pipelines, and the plurality of fourth spray heads (26) are arranged above the first sieve plate (6); the water outlet side of the third water pump (24) is also connected with a seventh automatic valve (27) and an annular water mixing pipe (28), and the annular water mixing pipe (28) is sleeved at the inlet of the feeding pipe (4) and is communicated with the feeding pipe (4) through a plurality of connectors; the water inlet end of the fifth automatic valve (23) is connected with the second wastewater collection tank (802).