CN219174093U - A kind of anti-running brake for port door machine - Google Patents
A kind of anti-running brake for port door machine Download PDFInfo
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Abstract
本实用新型公开了一种用于港口门机的防跑制动器,涉及港口机械技术领域,包括地面和外壳,地面的外表面设有两个相对称的制动轨道,地面的外表面安装有配合制动轨道使用的第一预埋螺丝,第一预埋螺丝的外表面螺纹连接有第一螺母。它能够通过设置制动轨道、制动机构、限位机构之间的作用,利用制动轨道、制动机构的配合作用,能够对移动的港口门机进行制动减速,直至停止移动,并且此制动减速不会对地面造成影响,提高地面的使用寿命,实现港口门机的使用安全性,利用制动轨道、限位机构的配合作用,手动转动制动轨道即可对港口门机进行二次制动,增加制动效果,提高港口门机的防跑制动效果。
The utility model discloses an anti-running brake for a port door machine, which relates to the technical field of port machinery and includes a ground and a casing. The outer surface of the ground is provided with two symmetrical braking tracks, and the outer surface of the ground is equipped with a matching The first pre-embedded screw used for the brake track is threaded with a first nut on the outer surface of the first pre-embedded screw. It can brake and decelerate the moving port door machine until it stops moving by setting the function of the braking track, the braking mechanism and the limit mechanism, and using the cooperation of the braking track and the braking mechanism. The brake deceleration will not affect the ground, improve the service life of the ground, and realize the safety of the port door machine. Using the cooperation of the brake track and the limit mechanism, manually turning the brake track can perform secondary operations on the port door machine. secondary braking, increase the braking effect, and improve the anti-running braking effect of the port door machine.
Description
技术领域technical field
本实用新型涉及港口机械技术领域,具体是一种用于港口门机的防跑制动器。The utility model relates to the technical field of port machinery, in particular to an anti-run brake for port door machines.
背景技术Background technique
港口门机是门座起重机又简称为门吊、门机,是电力驱动、有轨运行的臂架类起重机之一。它的构造大体上可以分为两大部分:上部旋转部分和下部运行部分。上部旋转部分安装在一个高大的门形底架上,并相对于下部运行部分可以实现360度任意旋转,门架可以沿轨道运行,同时它又是起重机的承重部分。起重机的自重和吊重均由门架承受,并由它传到地面轨道上,目前港口门机在防风时常采用的制动措施为:手动夹轨器、钢质锲块制动、锚定装置、摩擦片、夹轮器,手动夹轨器。The port gantry crane is a gantry crane, also referred to as a gantry crane or a gantry crane for short. It is one of the jib cranes that are driven by electricity and run on rails. Its structure can be roughly divided into two parts: the upper rotating part and the lower running part. The upper rotating part is installed on a tall gantry-shaped chassis, and can rotate 360 degrees arbitrarily relative to the lower running part. The gantry can run along the track, and it is also the load-bearing part of the crane. The self-weight and hoisting weight of the crane are both borne by the gantry and transmitted to the ground track by it. At present, the braking measures commonly used for port gantry cranes in wind protection are: manual rail clamps, steel wedge brakes, and anchoring devices , Friction plate, wheel clamp, manual rail clamp.
根据申请号202120971909.7的中国专利公开了一种用于港口门机的防跑制动器。包括装置外壳、安装支架、轨道板和安装底板,所述连接杆的顶部固定连接有互为配合使用的轨道板,所述安装轴的两侧活动连接有互为配合使用的安装支架,所述安装支架的一侧固定连接有配合轨道板使用的限止夹,所述延伸杆的内侧连接有互为配合使用的行走轮。According to the Chinese patent application number 202120971909.7, an anti-running brake for port door machines is disclosed. It includes a device shell, a mounting bracket, a track plate and a mounting bottom plate. The top of the connecting rod is fixedly connected with a track plate that cooperates with each other. One side of the mounting bracket is fixedly connected with a stop clip used in conjunction with the track plate, and the inner side of the extension rod is connected with traveling wheels used in conjunction with each other.
采用上述方案,在安装底板的顶部连接安装有互为配合使用的连接杆,在进行制动器安装时,连接杆的顶部固定安装有互为配合使用的轨道板,连接杆与轨道板的能够整体的稳定性,但是上述方案在使用时,港口门机的防跑制动器是直接将制动效果作用在轨道上进行制动,长期的制动会造成轨道受损使轨道变形,造成制动效果差、使用寿命低和操作不安全的情况,无法长期地、安全地使用,存在一定的不足;为此,我们提供了一种用于港口门机的防跑制动器解决以上问题。With the above scheme, the connecting rods that cooperate with each other are installed on the top of the installation base plate. When installing the brake, the top of the connecting rods is fixedly installed with a track plate that is used in conjunction with each other. The connecting rod and the track plate can be integrated. Stability, but when the above scheme is used, the anti-running brake of the port door machine directly applies the braking effect to the track for braking. Long-term braking will cause damage to the track and deformation of the track, resulting in poor braking effect. In the case of low service life and unsafe operation, it cannot be used safely for a long time, and there are certain deficiencies; therefore, we provide an anti-running brake for port door cranes to solve the above problems.
实用新型内容Utility model content
本实用新型的目的就是为了弥补现有技术的不足,提供了一种用于港口门机的防跑制动器。The purpose of the utility model is to make up for the deficiencies of the prior art, and to provide an anti-running brake for port door machines.
为实现上述目的,本实用新型提供如下技术方案:一种用于港口门机的防跑制动器,包括地面和外壳,所述地面的外表面设有两个相对称的制动轨道,所述地面的外表面安装有配合制动轨道使用的第一预埋螺丝,所述第一预埋螺丝的外表面螺纹连接有第一螺母,且地面和制动轨道之间通过第一预埋螺丝和第一螺母相连接,两个所述制动轨道的外表面均设置有制动机构,两个所述制动轨道的外表面均设置有限位机构。In order to achieve the above purpose, the utility model provides the following technical solutions: an anti-running brake for port door machines, including a ground and a casing, the outer surface of the ground is provided with two symmetrical braking tracks, the ground The outer surface of the first embedded screw is installed with the first embedded screw for use with the brake track, and the outer surface of the first embedded screw is threaded with the first nut, and the ground and the brake track are connected by the first embedded screw and the second A nut is connected, the outer surfaces of the two braking tracks are provided with braking mechanisms, and the outer surfaces of the two braking tracks are both provided with limiting mechanisms.
进一步的,所述地面的外表面设有移动轨道,所述地面的外表面安装有配合移动轨道使用的第二预埋螺丝,所述第二预埋螺丝的外表面螺纹连接有第二螺母,所述地面和移动轨道之间通过第二预埋螺丝和第二螺母相连接。Further, the outer surface of the ground is provided with a moving track, the outer surface of the ground is equipped with a second embedded screw used in conjunction with the moving track, and the outer surface of the second embedded screw is threaded with a second nut, The ground and the moving track are connected through second embedded screws and second nuts.
进一步的,所述外壳的外表面固定连接有两个相对称的支架,两个所述支架相互靠近的一侧面转动连接有主滚动轮,两个所述支架相互靠近的一侧面均转动连接有辅助滚轮,所述外壳的外表面固定连接有转动电机。Further, the outer surface of the housing is fixedly connected with two symmetrical brackets, the sides of the two brackets that are close to each other are rotatably connected with the main rolling wheel, and the sides of the two brackets that are close to each other are rotatably connected with a As for the auxiliary roller, a rotating motor is fixedly connected to the outer surface of the casing.
进一步的,所述转动电机的输出端贯穿于外壳的外表面以及支架的外表面延伸至主滚动轮的外表面,且固定连接于主滚动轮的外表面,所述外壳的上表面固定连接有连接基座,所述外壳的外表面固定连接有两个相对称的三角支撑板。Further, the output end of the rotating motor extends through the outer surface of the housing and the outer surface of the bracket to the outer surface of the main scroll wheel, and is fixedly connected to the outer surface of the main scroll wheel, and the upper surface of the housing is fixedly connected with The base is connected, and the outer surface of the housing is fixedly connected with two symmetrical triangular support plates.
进一步的,所述制动机构包括连接块,所述连接块的外表面固定连接于支架的外表面,所述连接块远离支架的外表面固定连接有双出式液压缸。Further, the brake mechanism includes a connecting block, the outer surface of the connecting block is fixedly connected to the outer surface of the bracket, and the outer surface of the connecting block away from the bracket is fixedly connected with a double-out hydraulic cylinder.
进一步的,所述双出式液压缸的输出端均固定连接有连接架,两个所述连接架的外表面均固定连接有制动块,两个所述制动块的外表面均与制动轨道的外表面相接触。Further, the output ends of the double-out hydraulic cylinders are fixedly connected with connecting frames, and the outer surfaces of the two connecting frames are fixedly connected with brake blocks, and the outer surfaces of the two brake blocks are in line with the system. The outer surface of the moving track is in contact.
进一步的,所述限位机构包括连接杆,所述连接杆的外表面固定连接于支架的外表面,所述连接杆的外表面固定连接于三角支撑板的外表面,所述连接杆的外表面开设有螺纹孔。Further, the limit mechanism includes a connecting rod, the outer surface of the connecting rod is fixedly connected to the outer surface of the bracket, the outer surface of the connecting rod is fixedly connected to the outer surface of the triangular support plate, and the outer surface of the connecting rod There are threaded holes on the surface.
进一步的,所述螺纹孔的外表面螺纹连接有螺纹杆,所述螺纹杆的外表面固定连接有转盘,所述螺纹杆远离转盘底面的一端固定连接有制动盘,所述制动盘的底面与制动轨道的外表面相接触。Further, the outer surface of the threaded hole is threadedly connected with a threaded rod, the outer surface of the threaded rod is fixedly connected with a turntable, and the end of the threaded rod away from the bottom surface of the turntable is fixedly connected with a brake disc, and the brake disc The bottom surface is in contact with the outer surface of the brake track.
与现有技术相比,该一种用于港口门机的防跑制动器具备如下有益效果:Compared with the prior art, the anti-running brake for the port door machine has the following beneficial effects:
1、本实用新型通过设置制动轨道、制动机构、限位机构之间的作用,利用制动轨道、制动机构的配合作用,能够对移动的港口门机进行制动减速,直至停止移动,并且此制动减速不会对地面造成影响,提高地面的使用寿命,实现港口门机的使用安全性,利用制动轨道、限位机构的配合作用,手动转动制动轨道即可对港口门机进行二次制动,增加制动效果,提高港口门机的防跑制动效果。1. The utility model can brake and decelerate the moving port door machine by setting the function between the brake track, the brake mechanism and the limit mechanism, and using the cooperation of the brake track and the brake mechanism until it stops moving , and this brake deceleration will not affect the ground, improve the service life of the ground, and realize the safety of the use of the port door machine. Using the cooperation of the brake track and the limit mechanism, the port door can be adjusted by manually rotating the brake track. The machine performs secondary braking to increase the braking effect and improve the anti-running braking effect of the port door machine.
2、本实用新型通过螺纹孔、螺纹杆、转盘以及制动盘之间的作用,利用螺纹孔、螺纹杆的配合作用,手动转盘能够带动螺纹杆进行转动,并在螺纹孔与螺纹杆之间的螺纹连接作用下,使其带动螺纹杆底端的制动盘进行上下移动,在转盘转动带动转盘向下移动至极限位置后,可对港口门机进行二次制动,提高装置的制动效果。2. The utility model utilizes the threaded hole, the threaded rod, the turntable and the brake disc through the function of the threaded hole and the threaded rod. The manual turntable can drive the threaded rod to rotate, and between the threaded hole and the threaded rod Under the action of the threaded connection, it drives the brake disc at the bottom of the threaded rod to move up and down. After the turntable rotates and drives the turntable to move down to the limit position, it can perform secondary braking on the port door machine to improve the braking effect of the device. .
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的另一侧面结构示意图;Fig. 2 is another side structural representation of the utility model;
图3为本实用新型的支架、主滚动轮、转动电机的结构示意图;Fig. 3 is the structural representation of support of the present utility model, main rolling wheel, rotating motor;
图4为本实用新型制动机构的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the braking mechanism of the present invention;
图5为本实用新型限位机构的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention.
图中:1、地面;2、制动轨道;3、第一预埋螺丝;4、制动机构;401、连接块;402、双出式液压缸;403、连接架;404、制动块;5、限位机构;501、连接杆;502、螺纹孔;503、螺纹杆;504、转盘;505、制动盘;6、移动轨道;7、第二预埋螺丝;8、外壳;9、支架;10、主滚动轮;11、辅助滚轮;12、转动电机;13、连接基座;14、三角支撑板;15、第一螺母;16、第二螺母。In the figure: 1. Ground; 2. Braking track; 3. First embedded screw; 4. Braking mechanism; 401, connecting block; 402, double-out hydraulic cylinder; 403, connecting frame; 404,
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
本实施例提供了一种用于港口门机的防跑制动器,该装置用于在港口门机的移动过程中对其进行制动,通过设置的制动轨道2、制动机构4的配合作用,能够对移动的港口门机进行制动减速,直至停止移动,并且此制动减速不会对地面1造成影响,提高地面1的使用寿命,实现港口门机的使用安全性。This embodiment provides an anti-running brake for port door cranes, the device is used to brake the port door crane during its movement, through the cooperation of the
参见图1~图5,一种用于港口门机的防跑制动器,包括地面1和外壳8,地面1的外表面设有两个相对称的制动轨道2。Referring to Fig. 1 to Fig. 5, an anti-running brake for a port door machine includes a
通过制动轨道2的作用,能够将对移动轨道6的制动分离,转移至单独的轨道,使其对移动轨道6进行防护。Through the action of the
地面1的外表面安装有配合制动轨道2使用的第一预埋螺丝3,第一预埋螺丝3的外表面螺纹连接有第一螺母15,且地面1和制动轨道2之间通过第一预埋螺丝3和第一螺母15相连接。The outer surface of the
通过第一预埋螺丝3、第一螺母15的作用,能够将地面1、制动轨道2进行连接,提高连接的稳定性,并且在本实施例中第一预埋螺丝3、第一螺母15设定为多个点位。Through the function of the first embedded
两个制动轨道2的外表面均设置有制动机构4。The outer surfaces of the two
参见图1、图2、图3、图4,制动机构4包括连接块401,连接块401的外表面固定连接于支架9的外表面,连接块401远离支架9的外表面固定连接有双出式液压缸402。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the
通过双出式液压缸402的作用,能够带动连接架403并带动制动块404进行移动,当需要进行制动时,双出式液压缸402带动连接架403、制动块404对制动轨道2的轨道内侧进行夹持固定,使其进行制动减速直至停止移动。Through the action of the double-out
双出式液压缸402的输出端均固定连接有连接架403,两个连接架403的外表面均固定连接有制动块404,两个制动块404的外表面均与制动轨道2的外表面相接触。The output ends of the double-out
在本实施例中制动块404的材质优选为高弹纤维材质,此材质具有优异的耐磨性、耐高温性能。In this embodiment, the material of the
两个制动轨道2的外表面均设置有限位机构5。Limiting
参见图1、图2、图5,限位机构5包括连接杆501,连接杆501的外表面固定连接于支架9的外表面,连接杆501的外表面固定连接于三角支撑板14的外表面,连接杆501的外表面开设有螺纹孔502。Referring to Fig. 1, Fig. 2, Fig. 5, the
螺纹孔502的外表面螺纹连接有螺纹杆503,通过螺纹孔502、螺纹杆503之间的作用,手动转动转盘504带动螺纹杆503进行转动,在螺纹孔502与螺纹杆503之间的螺纹连接作用下,使其带动螺纹杆503底端的制动盘505进行上下移动。The outer surface of the threaded
螺纹杆503的外表面固定连接有转盘504,螺纹杆503远离转盘504底面的一端固定连接有制动盘505,制动盘505的底面与制动轨道2的外表面相接触。The outer surface of the threaded
在本实施例中制动盘505的材质内部为钢铁材质,其外围包裹层橡胶材质,其橡胶材质具有强力的摩擦力,使进行二次制动时能够增加其制动力,防止港口门机移动。In this embodiment, the material of the
地面1的外表面设有移动轨道6,地面1的外表面安装有配合移动轨道6使用的第二预埋螺丝7,第二预埋螺丝7的外表面螺纹连接有第二螺母16,地面1和移动轨道6之间通过第二预埋螺丝7和第二螺母16相连接。The outer surface of the
通过第二预埋螺丝7、第二螺母16的作用,能够将地面1、移动轨道6进行连接,提高连接的稳定性,并且在本实施例中第二预埋螺丝7、第二螺母16设定为多个点位。Through the effects of the second embedded
外壳8的外表面固定连接有两个相对称的支架9,两个支架9相互靠近的一侧面转动连接有主滚动轮10,两个支架9相互靠近的一侧面均转动连接有辅助滚轮11,外壳8的外表面固定连接有转动电机12。The outer surface of the
通过支架9、辅助滚轮11的配合作用,主滚动轮10的移动通过支架9带动辅助滚轮11进行移动,并且辅助滚轮11位于移动轨道6的轨道内侧,能够有效防止脱轨的问题,提高港口门机的稳定性。Through the cooperation of
在本实施例中与移动轨道6相接触的只有主滚动轮10、辅助滚轮11,其制动均在制动轨道2处,使其两者分别受力,使其增加港口门机的防跑制动效果,并提高制动轨道2、移动轨道6的使用寿命。In this embodiment, only the
转动电机12的输出端贯穿于外壳8的外表面以及支架9的外表面延伸至主滚动轮10的外表面,且固定连接于主滚动轮10的外表面,外壳8的上表面固定连接有连接基座13,外壳8的外表面固定连接有两个相对称的三角支撑板14。The output end of the
通过三角支撑板14的作用,能够防止转盘504的转动下带动螺纹孔502带动连接杆501向上撬动。Through the action of the
工作原理:在本实施例中,在启动转动电机12的作用下,带动主滚动轮10进行转动,并在移动轨道6的表面上进行移动并带动港口门机进行移动,利用支架9、辅助滚轮11的作用,主滚动轮10的移动通过支架9带动辅助滚轮11进行移动,并且辅助滚轮11位于移动轨道6的轨道内侧,能够有效防止脱轨的问题,提高港口门机的稳定性,当港口门机移动至指定位置后,首先,启动双出式液压缸402的作用,带动上下两侧的连接架403向中间移动,在移动的同时带动制动块404进行移动,当制动块404的接触制动轨道2时,开始进行制动减速,直至停止移动,然后,在停止移动之后,利用螺纹孔502、螺纹杆503的配合作用,手动转动转盘504带动螺纹杆503进行转动,并在螺纹孔502与螺纹杆503之间的螺纹连接作用下,使其带动螺纹杆503底端的制动盘505进行上下移动,最后,在转盘504转动带动转盘504向下移动至极限位置后,可对港口门机进行二次制动,提高制动装置的制动效果。Working principle: In this embodiment, under the action of starting the
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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