CN219173442U - Belt transverse tearing detection assembly and belt conveyor device - Google Patents

Belt transverse tearing detection assembly and belt conveyor device Download PDF

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Publication number
CN219173442U
CN219173442U CN202222283028.3U CN202222283028U CN219173442U CN 219173442 U CN219173442 U CN 219173442U CN 202222283028 U CN202222283028 U CN 202222283028U CN 219173442 U CN219173442 U CN 219173442U
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Prior art keywords
belt
detection
wire rope
steel wire
iron block
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朱玉虎
冯川
刘立丰
朱龙啸
赵文翾
邹万强
刘也
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Huaneng Yimin Coal and Electricity Co Ltd
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Huaneng Yimin Coal and Electricity Co Ltd
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Abstract

The utility model discloses a belt transverse tearing detection assembly and a belt conveyor device, and relates to the technical field of conveying belt detection equipment. According to the utility model, the detection steel wire rope can be arranged at the lower end of the belt bearing surface in an auxiliary tensioning manner according to the position of the belt, when the edge rubber of the belt is damaged or transversely torn, the damaged belt can touch the detection steel wire rope, the detection steel wire rope can pull the counterweight iron block upwards, when the position detection sensor senses and cannot detect the counterweight iron block, the system can automatically alarm the tearing fault of the belt, the equipment can be immediately stopped, the protection effect is achieved, the detection switch can not malfunction or even damage, an automatic detection mode is adopted, the detection is sensitive, the reliability is strong, and the manual inspection cost is saved.

Description

Belt transverse tearing detection assembly and belt conveyor device
Technical Field
The utility model relates to the technical field of conveying belt detection equipment, in particular to a belt transverse tearing detection assembly and a belt conveyor device.
Background
The belt conveyor is widely applied to mine transportation, and for long-distance belt conveyor, the belt is easy to damage or even tear due to long-term impact of materials and abrasion of rollers or other foreign matters, and once the belt is torn, serious economic loss or even safety accidents can be caused, and generally, the belt conveyor needs to be stopped after working for a period of time and is manually inspected.
Disadvantages of the prior art: the manual inspection cost is high; (2) the switch is easy to malfunction; (3) detecting that the switch is damaged easily; (4) The detection support is easy to deform or break when impacted by a large material.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the utility model and in the title of the utility model, which may not be used to limit the scope of the utility model.
The present utility model has been made in view of the above and/or the problems associated with a belt transverse tear detecting assembly and belt conveyor apparatus of the prior art.
Therefore, one of the purposes of the utility model is to provide a belt transverse tearing detection assembly, which can solve the problem that the breakage or even the tearing of the belt cannot be detected and alarmed in time.
In order to solve the technical problems, the utility model provides the following technical scheme: a belt transverse tear detection assembly includes,
the belt detection mechanism comprises a carrying platform, a support and a detection steel wire rope, wherein the support is installed at the upper end of the carrying platform, the supports are fixedly arranged on two sides of the upper end of the carrying platform, and the detection steel wire rope is fixedly connected to the inner side of the support.
Based on the technical characteristics: the detection wire rope in this device can be according to the supplementary taut wire rope of belt position cooperation and install in belt bearing surface lower extreme, and when the limit glue damage or horizontal tearing appear in the belt, the damaged belt can touch detection wire rope.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: the outside of support has set firmly wire rope guide support, wire rope guide support's inboard rotates and is provided with the pulley.
Based on the technical characteristics: the steel wire rope guiding support can guide and position the detection steel wire rope through the pulley, and abrasion of the detection steel wire rope is avoided as much as possible.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: one end of the detection steel wire rope sequentially penetrates through two mutually symmetrical steel wire rope threading rings and bypasses the pulley.
Based on the technical characteristics: the wire loop of the wire rope may define the height of the detected wire rope.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: the inner side of the support is fixedly connected with an auxiliary tensioning steel wire rope, a limiting ring is fixedly arranged at the bottom end of the steel wire rope threading ring, and the auxiliary tensioning steel wire rope sequentially penetrates through the two mutually symmetrical limiting rings.
Based on the technical characteristics: the detection steel wire rope can be arranged at the lower end of the belt bearing surface according to the position of the belt in a matched auxiliary tensioning steel wire rope mode, and the auxiliary tensioning steel wire rope can be matched with a steel wire rope threading ring to tension and limit the detection steel wire rope.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: the outer side of the support is provided with a detection iron block sliding cylinder, and a counterweight iron block is slidably arranged in the inner cavity of the detection iron block sliding cylinder.
Based on the technical characteristics: the counterweight iron block can slide in the detection iron block slide cylinder.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: the bottom of the counterweight iron block extends to the outer side of the detection iron block sliding cylinder, and a position detection sensor is fixedly arranged on the outer side of the detection iron block sliding cylinder.
Based on the technical characteristics: the position detection sensor is used for detecting and sensing the position of the counterweight iron block.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: the control box is installed to the bottom of microscope carrier, the controller is installed to the outside of control box, controller and position detection sensor electric connection.
Based on the technical characteristics: when the position detection sensor senses and cannot detect the counterweight iron block, an early warning signal can be sent to the controller, and the controller can immediately and automatically close the conveyor.
As a preferred embodiment of the belt transverse tear detecting assembly according to the present utility model, wherein: the inner wall both sides of detecting the iron plate slide cylinder all are equipped with the guide rail, the both sides of counter weight iron plate all are provided with guide rail assorted leading wheel, leading wheel and guide rail sliding fit, detect pulley and with counter weight iron plate fixed connection is walked around to wire rope's one end.
Based on the technical characteristics: when the counterweight iron block slides, the counterweight iron block can be guided and limited through the cooperation of the guide wheels and the guide rails, and when the edge rubber of the belt is damaged or transversely torn, the damaged belt can touch the detection steel wire rope, and the detection steel wire rope pulls the counterweight iron block upwards.
The utility model further aims to provide the belt conveyor device, which not only can solve the problems that the belt is damaged or even torn and cannot be detected and alarmed in time, but also can realize that the detection steel wire rope is not easy to deform or break due to the impact of a large piece of materials on the belt.
In order to solve the technical problems, the utility model provides the following technical scheme: the belt conveyor device comprises the belt transverse tearing detection assembly, and further comprises a belt conveyor mechanism, wherein the belt conveyor mechanism comprises a conveyor and a belt arranged on the surface of the conveyor.
Based on the technical characteristics: the belt can be used for protecting the detection steel wire rope.
As a preferable embodiment of the belt conveyor device of the present utility model, wherein: the bearing surface of the belt is always positioned on the upper part of the detection steel wire rope, and the detection steel wire rope is not contacted with the belt.
Based on the technical characteristics: the detection steel wire rope can be always kept at the lower part of the belt according to the position of the belt, so that the deformation or fracture of the detection steel wire rope caused by the impact of a large material on the belt is avoided as much as possible, and the detection effect is influenced.
The utility model has the beneficial effects that: according to the utility model, through the design of the belt transverse tearing detection assembly and the belt conveyor device, the problems that the manual inspection cost is high, the switch is easy to malfunction, the detection switch is easy to damage, the detection bracket is easy to deform or break due to the impact of a large material are solved, and the sensitivity and the reliability are ensured.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
FIG. 1 is an overall block diagram of a belt transverse tear detection assembly according to the present utility model;
FIG. 2 is a partial cross-sectional block diagram of a belt transverse tear detection assembly according to the present utility model;
FIG. 3 is an enlarged view of the belt transverse tear detecting assembly of the present utility model at A in FIG. 2;
fig. 4 is a specific structural view of the belt conveyor mechanism of the present utility model.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the utility model. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1-3, for a first embodiment of the present utility model, in which in order to achieve timely detection and alarm of breakage, and even tearing, of a belt, this embodiment provides a belt transverse tear detection assembly comprising,
the belt detection mechanism 100 comprises a carrier 101, a support 102 and a detection steel wire rope 104, wherein the support 102 is installed at the upper end of the carrier 101, the support 102 is fixedly arranged on two sides of the upper end of the carrier 101, and the detection steel wire rope 104 is fixedly connected to the inner side of the support 102.
The inner side of the bracket 102 is fixedly connected with a detection steel wire rope 104, the outer side of the bracket 102 is fixedly provided with a steel wire rope guide bracket 107, the inner side of the steel wire rope guide bracket 107 is rotatably provided with a pulley 107a, the steel wire rope guide bracket 107 can guide and position the detection steel wire rope 104 through the pulley 107a, and the detection steel wire rope 104 is prevented from being worn as much as possible;
the detection wire rope 104 is always positioned at the lower end of the bearing surface of the belt 202 and is not in contact with the belt 202, the detection wire rope 104 can be always kept at the lower end of the belt 202 according to the position of the belt 202, the situation that the belt 202 is impacted by a large block of materials to deform or break the detection wire rope 104 is avoided as much as possible, and the detection effect is affected.
One end of the detection wire rope 104 sequentially passes through two symmetrical wire rope threading rings 105 and bypasses a pulley 107a, and the wire rope threading rings 105 can limit the height of the detection wire rope 104;
the inner side of the bracket 102 is fixedly connected with an auxiliary tensioning steel wire rope 106, a limiting ring 105a is fixedly arranged at the bottom end of the steel wire rope threading ring 105, the auxiliary tensioning steel wire rope 106 sequentially passes through the two mutually symmetrical limiting rings 105a, the detection steel wire rope 104 can be matched with the auxiliary tensioning steel wire rope 106 according to the position of the belt 202 to be mounted at the lower end of the bearing surface of the belt 202, and the auxiliary tensioning steel wire rope 106 can be matched with the steel wire rope threading ring 105 to tension and limit the detection steel wire rope 104.
Example 2
Referring to fig. 2-3, a second embodiment of the present utility model is based on the previous embodiment, except that a belt transverse tear detecting assembly is further optimized.
Specifically, referring to fig. 2-3, in order to implement position detection of the weight iron block 109 in the present embodiment, a detecting iron block slide 108 is mounted on the outer side of the support 102, the weight iron block 109 is slidably mounted in an inner cavity of the detecting iron block slide 108, the weight iron block 109 may slide in the detecting iron block slide 108, the bottom end of the weight iron block 109 extends to the outer side of the detecting iron block slide 108, and a position detecting sensor 108b is further fixed on the outer side of the detecting iron block slide 108, where the position detecting sensor 108b is used for detecting and sensing the position of the weight iron block 109.
The control box 101a is installed at the bottom of the carrier 101, the controller 101a-1 is installed at the outer side of the control box 101a, the controller 101a-1 is electrically connected with the position detection sensor 108b, when the position detection sensor 108b senses and cannot detect the counterweight iron block 109, an early warning signal can be sent to the controller 101a-1, and at the moment, the controller 101a-1 can immediately and automatically close the conveyor 201.
The inner wall both sides of detection iron plate slide 108 all are equipped with guide rail 108a, the both sides of counter weight iron plate 109 all are provided with guide rail 108a assorted leading wheel 109a, leading wheel 109a and guide rail 108a sliding fit, the counter weight iron plate 109 is guided and spacing through the cooperation of leading wheel 109a and guide rail 108a when sliding, detect pulley 107a and with counter weight iron plate 109 fixed connection are walked around to the one end of wire rope 104, when the limit glue damage appears in belt 9 or transversely tear, the damaged belt 9 can touch detection wire rope 104, detect wire rope 104 and will upwards drag counter weight iron plate 109 this moment.
Example 3
Referring to fig. 4, in order to realize that the detecting wire rope is not easy to deform or break due to the impact of the bulk material on the belt in the third embodiment of the present utility model, the embodiment provides a belt conveyor device, which comprises the belt transverse tear detecting assembly, and further comprises a belt conveyor mechanism 200, including a conveyor 201 and a belt 202 disposed on the surface of the conveyor 201, wherein the belt 202 can be used for protecting the detecting wire rope.
The bearing surface of belt 202 is located the upper end that detects wire rope 104 all the time, and detects wire rope 104 and not contact with belt 202, detects wire rope and can remain the lower extreme at the belt all the time according to the belt position, avoids receiving the bulk material impact to make to detect wire rope take place deformation or fracture as far as possible on the belt, and influences the effect of detection.
It is important to note that the construction and arrangement of the present application as shown in a variety of different exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of present utility model. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility models. Therefore, the utility model is not limited to the specific embodiments, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those not associated with the best mode presently contemplated for carrying out the utility model, or those not associated with practicing the utility model).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present utility model may be modified or substituted without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered in the scope of the claims of the present utility model.

Claims (10)

1. A belt transverse tear detection assembly, characterized in that: comprising the steps of (a) a step of,
the belt detection mechanism (100) comprises a carrying platform (101), a support (102) and a detection steel wire rope (104), wherein the support (102) is installed at the upper end of the carrying platform (101), the supports (102) are fixedly arranged on two sides of the upper end of the carrying platform (101), and the detection steel wire rope (104) is fixedly connected to the inner side of the support (102).
2. The belt transverse tear testing assembly of claim 1 wherein: the steel wire rope guide support (107) is fixedly arranged on the outer side of the support (102), and a pulley (107 a) is rotatably arranged on the inner side of the steel wire rope guide support (107).
3. The belt transverse tear testing assembly of claim 1 wherein: one end of the detection steel wire rope (104) sequentially passes through two mutually symmetrical steel wire rope threading rings (105) and bypasses the pulley (107 a).
4. The belt transverse tear testing assembly of claim 3 wherein: the inner side of the support (102) is fixedly connected with an auxiliary tensioning steel wire rope (106), a limiting ring (105 a) is fixedly arranged at the bottom end of the steel wire rope threading ring (105), and the auxiliary tensioning steel wire rope (106) sequentially penetrates through the two mutually symmetrical limiting rings (105 a).
5. The belt transverse tear testing assembly of claim 1 wherein: the outer side of the support (102) is provided with a detection iron block sliding cylinder (108), and a counterweight iron block (109) is slidably arranged in the inner cavity of the detection iron block sliding cylinder (108).
6. The belt transverse tear testing assembly of claim 5 wherein: the bottom end of the counterweight iron block (109) extends to the outer side of the detection iron block sliding cylinder (108), and a position detection sensor (108 b) is further fixedly arranged on the outer side of the detection iron block sliding cylinder (108).
7. The belt transverse tear testing assembly of claim 1 wherein: the bottom of the carrying platform (101) is provided with a control box (101 a), the outer side of the control box (101 a) is provided with a controller (101 a-1), and the controller (101 a-1) is electrically connected with a position detection sensor (108 b).
8. The belt transverse tear testing assembly of claim 5 wherein: the detection steel wire rope detection device is characterized in that guide rails (108 a) are arranged on two sides of the inner wall of the detection steel wire rope sliding cylinder (108), guide wheels (109 a) matched with the guide rails (108 a) are arranged on two sides of the counterweight iron block (109), the guide wheels (109 a) are in sliding fit with the guide rails (108 a), and one end of the detection steel wire rope (104) bypasses the pulley (107 a) and is fixedly connected with the counterweight iron block (109).
9. A belt conveyor apparatus characterized in that: comprising a belt transverse tear detecting assembly according to any one of claims 1-8; a kind of electronic device with high-pressure air-conditioning system;
a belt conveyor mechanism (200) includes a conveyor (201) and a belt (202) provided on the surface of the conveyor (201).
10. The belt conveyor apparatus of claim 9 wherein: the bearing surface of the belt (202) is always positioned at the upper end of the detection steel wire rope (104), and the detection steel wire rope (104) is not contacted with the belt (202).
CN202222283028.3U 2022-08-30 2022-08-30 Belt transverse tearing detection assembly and belt conveyor device Active CN219173442U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222283028.3U CN219173442U (en) 2022-08-30 2022-08-30 Belt transverse tearing detection assembly and belt conveyor device

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Application Number Priority Date Filing Date Title
CN202222283028.3U CN219173442U (en) 2022-08-30 2022-08-30 Belt transverse tearing detection assembly and belt conveyor device

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CN219173442U true CN219173442U (en) 2023-06-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117208511A (en) * 2023-11-08 2023-12-12 山西赛安自动控制有限公司 Mining conveyer belt tearing detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117208511A (en) * 2023-11-08 2023-12-12 山西赛安自动控制有限公司 Mining conveyer belt tearing detection device
CN117208511B (en) * 2023-11-08 2024-02-02 山西赛安自动控制有限公司 Mining conveyer belt tearing detection device

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