CN219152574U - Turntable shot blasting machine for irregular tubular metal - Google Patents
Turntable shot blasting machine for irregular tubular metal Download PDFInfo
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- CN219152574U CN219152574U CN202222153818.XU CN202222153818U CN219152574U CN 219152574 U CN219152574 U CN 219152574U CN 202222153818 U CN202222153818 U CN 202222153818U CN 219152574 U CN219152574 U CN 219152574U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model discloses a rotary table shot blasting machine for irregular tubular metal, which relates to the technical field of shot blasting machines and comprises a mounting table, wherein four corners of the lower end surface of the mounting table are provided with supporting legs, the upper end surface of the mounting table is provided with a processing bin, a rotary table motor is arranged in the middle of the upper end surface of the processing bin, the output end of the rotary table motor is fixedly connected with a rotary shaft through the position of a top plate of the processing bin, and the lower end of the rotary shaft is provided with a rotary station table for placing a workpiece; the utility model can process the product on a large scale without affecting the processing quality of the product, the efficiency is increased, and the effect of the processed workpiece is not worse than that of the traditional process or even better than that of the traditional process.
Description
Technical Field
The utility model relates to the technical field of shot blasting machines, in particular to a turntable shot blasting machine for irregular tubular metal.
Background
The shot blasting machine utilizes high-speed shots thrown by the shot blasting machine to clean or strengthen mechanical equipment on the surface of a workpiece. The shot blasting machine can simultaneously perform shakeout, core removal and cleaning on castings. It can also be used for surface treatment of forging, aluminium-magnesium alloy, metal plate weldment, etc. Some areas are also called in the mouth sanding machines and sandblasting machines. The dust problem that appears artifical polishing of shot-blasting machine, the product surface adhesion that equipment was beaten is stronger for product later stage spraying technology is more firm, can play burring, rust cleaning, changes metal surface roughness etc. but large-scale production processing work piece, compares and carries out product surface treatment with artifical polishing, has advantages such as convenient, practicality, high efficiency.
However, the shot blasting machine of the prior art has the following problems,
1. the transportation is inconvenient and the transportation cost is high;
2. the method cannot be suitable for large-scale production of various specifications of products of aluminum pipes and irregular tubular metals;
3. at present, the traditional technology in the market is slow, wastes a great deal of labor and has a certain influence on the environment;
4. at present, the manual machining is slow, and the machining effect is not good in the machining efficiency of the shot blasting machine.
In order to solve the problems, we provide a rotary disk shot blasting machine for irregular tubular metal to solve the problems.
Disclosure of Invention
The utility model aims to provide a turntable shot blasting machine for irregular tubular metal, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the rotary table shot blasting machine for irregular tubular metal comprises a mounting table, wherein supporting legs are arranged at four corners of the lower end surface of the mounting table, a processing bin is arranged on the upper end surface of the mounting table, a rotary table motor is arranged in the middle of the upper end surface of the processing bin, the output end of the rotary table motor penetrates through a top plate of the processing bin and is fixedly connected with a rotary shaft, and a rotary station table for placing a workpiece is arranged at the lower end of the rotary shaft;
the opening position of the processing bin is provided with a second baffle, a first baffle is arranged in the middle of the second baffle, and openings are formed in the lower ends of two sides of the second baffle; shot blasting assemblies for treating the surface of the workpiece are arranged on two sides of the processing bin;
the lower end of the processing bin is also provided with a collecting assembly for collecting the thrown projectile.
Based on the technical scheme, the utility model also provides the following optional technical schemes:
in one alternative: the rotary station platform comprises a rotary table, the rotary table is fixedly connected to the lower end of a rotary shaft, a plurality of station rotary tables are rotationally connected to the rotary table, station gears are arranged at positions, penetrating out of the rotary table, of connecting shafts at the lower ends of the station rotary tables, and incomplete internal gears are arranged inside a processing bin and meshed with the station gears entering the processing bin.
In one alternative: the shot blasting assembly comprises an arch-shaped mounting cover, the arch-shaped mounting covers are respectively and fixedly connected to two sides of the processing bin, the arch-shaped mounting covers are communicated with the interior of the processing bin, and shot blasting machines are arranged on two inclined planes of the arch-shaped mounting covers.
In one alternative: the collecting assembly comprises a collecting hopper, the collecting hopper is arranged on the lower end face of the mounting table and is communicated with the processing bin, a collecting pipe is arranged at the lower end of the collecting hopper, a spiral feeding rod is arranged in the collecting pipe, a driving motor for driving the spiral feeding rod to rotate is arranged at one end of the collecting pipe, and a separating assembly for lifting and separating the collected pellets is further arranged at one side of the processing bin;
in one alternative: the separating assembly comprises a lower lifting machine, a feeding hole of the lower lifting machine is communicated with a discharging hole of the collecting pipe, an upper lifting machine is connected to the upper end of the lower lifting machine, the upper lifting machine and the lower lifting machine are fixedly connected through a connecting flange, a lifting machine motor for driving an internal lifting mechanism is arranged at the upper end of the upper lifting machine, a separator is arranged at a discharging hole of the upper lifting machine, a pill supplying valve is arranged at a discharging hole of the separator, and a pill supplying pipeline is connected with a feeding hole of the shot blasting machine respectively through the pill supplying valve.
In one alternative: and a dust remover for sucking dust in the processing bin is further arranged on one side of the processing bin.
Compared with the prior art, the utility model has the following beneficial effects:
1. the utility model can process the product on a large scale without affecting the processing quality of the product, the efficiency is increased, and the effect of the processed workpiece is not worse than that of the traditional process or even better than that of the traditional process.
2. The utility model can disassemble and transport the equipment without affecting the quality of the equipment, thereby greatly reducing the transportation difficulty and the cost.
3. According to the utility model, the dust remover arranged on the processing bin can pump dust to the processing bin, so that the dust can not leak out from the dust to influence the environment.
2. The installation position of the shot blasting machine is designed by utilizing an arch shape, so that the shot blasting machine is precisely projected onto a workpiece.
3. According to the utility model, the work piece is driven to be transported by the station turntable, and the work piece is driven to rotate by the station turntable so as to be uniformly processed.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic diagram of the right-hand internal view structure of the present utility model.
Wherein: 1. a processing bin; 2. lifting the elevator; 3. a hoist motor; 4. a separator; 5. a pill supply valve; 6. a turntable motor; 7. a first baffle; 8. a second baffle; 9. an incomplete internal gear; 10. shot blasting machine; 11. an arch-shaped mounting cover; 12. an opening; 13. a collecting hopper; 14. a collection pipe; 15. a mounting table; 16. a driving motor; 17. a lower lifter; 18. a connecting flange; 19. a rotating shaft; 20. a station turntable; 21. a station gear; 22. a turntable; 23. a spiral feeding rod.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent.
In one embodiment, as shown in fig. 1 and 2, a rotary disk shot blasting machine for irregular tubular metal comprises a mounting table 15, a rotary station table, a shot blasting assembly and a collecting assembly; the four corners of the lower end surface of the mounting table 15 are provided with supporting legs, the upper end surface of the mounting table 15 is provided with a processing bin 1, a turntable motor 6 is arranged in the middle of the upper end surface of the processing bin 1, the output end of the turntable motor 6 passes through the top plate of the processing bin 1 and is fixedly connected with a rotating shaft 19, a second baffle plate 8 is arranged at the opening position of the processing bin 1, a first baffle plate 7 is arranged in the middle of the second baffle plate 8, and openings 12 are formed in the lower ends of two sides of the second baffle plate 8; and a dust remover for sucking dust in the processing bin 1 is further arranged on one side of the processing bin 1.
In this embodiment, during operation, place the work piece that needs to carry out surface treatment on rotatory station platform, then start carousel motor 6 and drive the station and rotate, throw the ball subassembly and spray the pellet on the work piece simultaneously, treat the work piece surface, the pellet of blowout can be collected by collecting the subassembly and after filtering again carry to throw the ball subassembly and supply the ball, and then can realize the continuous processing to the work piece.
In one embodiment, as shown in fig. 2, the rotary table is disposed at the lower end of the rotary shaft 19, for placing a workpiece; the rotary station table comprises a rotary table 22, the rotary table 22 is fixedly connected to the lower end of a rotary shaft 19, a plurality of station rotary tables 20 are rotatably connected to the rotary table 22, station gears 21 are arranged at positions, penetrating out of the rotary table 22, of connecting shafts at the lower ends of the station rotary tables 20, incomplete internal gears 9 are arranged inside the processing bin 1, and the incomplete internal gears 9 are meshed with the station gears 21 entering the processing bin 1.
During operation, the rotary shaft 19 is driven by the rotary shaft 6 to rotate, the rotary shaft 19 rotates to drive the rotary plate 22 to rotate, the rotary plate 22 rotates to drive the station rotary plate 20 to rotate, after the station rotary plate 20 rotates to enter the processing bin 1, the station gear 21 is meshed with the incomplete internal gear 9 in the processing bin 1, and further the rotation of the station rotary plate 20 is realized, so that the workpiece is self-transferred while revolving, and the surface treatment of the workpiece is more uniform and comprehensive.
In one embodiment, as shown in fig. 1 and fig. 2, the shot blasting assemblies are arranged at two sides of the processing bin 1 and are used for processing the surface of a workpiece, the shot blasting assemblies comprise arch-shaped mounting covers 11, the arch-shaped mounting covers 11 are respectively and fixedly connected at two sides of the processing bin 1, the arch-shaped mounting covers 11 are communicated with the interior of the processing bin 1, and shot blasting machines 10 are arranged on two inclined planes of the arch-shaped mounting covers 11;
during operation, the shot blasting machine 10 utilizes centrifugal force to eject the shot at a high speed, and continuously impacts the surface of the bus, so that the surface of the workpiece is treated, and the arched mounting cover 11 is in an arched design, so that the shot blasting machine 10 can be mounted at a certain angle, and the ejected shot can be precisely ejected onto the workpiece.
In one embodiment, as shown in fig. 1 and 2, the collecting assembly is arranged at the lower end of the processing bin 1 and is used for collecting the shot-out pellets, the collecting assembly comprises a collecting hopper 13, the collecting hopper 13 is arranged at the lower end face of the mounting table 15 and is communicated with the processing bin 1, the lower end of the collecting hopper 13 is provided with a collecting pipe 14, a spiral feeding rod 23 is arranged in the collecting pipe 14, one end of the collecting pipe 14 is provided with a driving motor 16 for driving the spiral feeding rod 23 to rotate, and one side of the processing bin 1 is also provided with a separating assembly for lifting and separating the collected pellets;
during operation, the sprayed pellets are collected into the shot blasting machine 10 under the action of the collecting hopper 13, and then the conveying of the pellets is realized by the spiral feeding rod 23 in the collecting pipe 14, and the collected pellets are conveyed into the lifter.
The separating assembly comprises a lower lifting machine 17, a feed inlet of the lower lifting machine 17 is communicated with a discharge opening of the collecting pipe 14, an upper lifting machine 2 is connected to the upper end of the lower lifting machine 17, the upper lifting machine 2 and the lower lifting machine 17 are fixedly connected through a connecting flange 18, a lifting machine motor 3 for driving an internal lifting mechanism is arranged at the upper end of the upper lifting machine 2, a separator 4 is arranged at a discharge opening of the upper lifting machine 2, a pill supply valve 5 is arranged at a discharge opening of the separator 4, and the pill supply valve 5 is respectively connected with a feed inlet of the shot blasting machine 10 through a pill supply pipeline;
during operation, the elevator motor 3 drives the internal mechanical structures of the upper elevator 2 and the lower elevator 17 to operate, the pellets sent out by the collecting pipe 14 are lifted and sent into the separator 4, then the pellets are separated from scraps on the surface of a workpiece through the separator 4, and the separated pellets respectively enter the shot blasting machine 10 under the action of the pellet supply valve 5 and the conveying pipeline.
To sum up: the steel shots are added on the separator 4, the separator 4 provides the steel shots for the 4 shot blasting machines 10 respectively, the 4 shot blasting machines 10 throw out the steel shots through centrifugal force generated by rotation of a motor, the steel shots are hit on the surface of a workpiece, the surface roughness of the workpiece is changed, the thrown steel shots are in a collecting hopper 13 below the processing bin 1 and are transported to a lower lifting machine 17 by a collecting pipe 14, and then the steel shots are transported into the separator 4 by the collecting pipe 14 and a lifting belt of the upper lifting machine 2 for recycling; the turntable motor 6 is started to drive the turntable 22 to rotate, the turntable 22 conveys workpieces from the opening 12 on the first baffle plate 7 to the processing bin 1, the station turntable 20 starts to rotate when the processing bin 1 is reached, the workpieces are driven to rotate, the workpieces can be processed comprehensively, the workpieces are processed in a processing factory, the workpieces are brought to a discharge port on the other side of the first baffle plate 7 by the turntable 22, the processed workpieces are taken by workers, new unprocessed workpieces are placed again, and the workpieces are brought to the processing bin 1 again by the turntable 22 to be circularly reciprocated. During processing, one dust remover pumps ash to a main equipment processing factory, so that the gas in the processing bin 1 is less than that in the outside, and the processing bin 1 does not have dust mixed with the gas to fly out.
The foregoing is merely specific embodiments of the disclosure, but the protection scope of the disclosure is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the disclosure, and it is intended to cover the scope of the disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims (5)
1. The utility model provides a carousel shot-blasting machine to irregular tubular metal, includes mount table (15), landing leg is all installed at terminal surface four angles under mount table (15), mount table (15) up end is equipped with processing storehouse (1), its characterized in that: a rotary table motor (6) is arranged in the middle of the upper end surface of the processing bin (1), a rotary shaft (19) is fixedly connected to the output end of the rotary table motor (6) penetrating through the top plate of the processing bin (1), and a rotary station table for placing workpieces is arranged at the lower end of the rotary shaft (19);
the processing bin (1) is provided with a second baffle (8) at the opening position, a first baffle (7) is arranged in the middle of the second baffle (8), and openings (12) are formed at the lower ends of two sides of the second baffle (8); shot blasting assemblies for treating the surface of a workpiece are arranged on two sides of the processing bin (1);
the lower end of the processing bin (1) is also provided with a collecting assembly for collecting the thrown projectile;
the rotary station platform comprises a rotary table (22), the rotary table (22) is fixedly connected to the lower end of a rotary shaft (19), a plurality of station rotary tables (20) are rotatably connected to the rotary table (22), station gears (21) are arranged at positions, penetrating out of the rotary table (22), of connecting shafts at the lower ends of the station rotary tables (20), incomplete internal gears (9) are arranged inside a processing bin (1), and the incomplete internal gears (9) are meshed with the station gears (21) entering the processing bin (1).
2. The rotary disc shot blasting machine for irregular tubular metal according to claim 1, wherein the shot blasting assembly comprises arch-shaped mounting covers (11), the arch-shaped mounting covers (11) are respectively and fixedly connected to two sides of the processing bin (1), the arch-shaped mounting covers (11) are communicated with the inside of the processing bin (1), and shot blasting machines (10) are arranged on two inclined planes of the arch-shaped mounting covers (11).
3. The rotary table shot blasting machine for irregular tubular metal according to claim 1, wherein the collecting assembly comprises a collecting hopper (13), the collecting hopper (13) is arranged on the lower end face of the mounting table (15) and is communicated with the processing bin (1), a collecting pipe (14) is arranged at the lower end of the collecting hopper (13), a spiral feeding rod (23) is arranged inside the collecting pipe (14), a driving motor (16) for driving the spiral feeding rod (23) to rotate is arranged at one end of the collecting pipe (14), and a separating assembly for lifting and separating collected shots is further arranged on one side of the processing bin (1).
4. A turntable shot blasting machine for irregular tubular metal according to claim 3, wherein the separation assembly comprises a lower lifter (17), a feed inlet of the lower lifter (17) is communicated with a discharge outlet of the collecting pipe (14), an upper lifter (2) is connected to the upper end of the lower lifter (17), the upper lifter (2) and the lower lifter (17) are fixedly connected by adopting a connecting flange (18), a lifter motor (3) for driving an internal lifting mechanism is arranged at the upper end of the upper lifter (2), a separator (4) is arranged at a discharge outlet of the upper lifter (2), a ball supply valve (5) is arranged at a discharge outlet of the separator (4), and the ball supply valve (5) is respectively connected with a feed inlet of the shot blasting machine (10) by adopting a ball supply pipeline.
5. The rotary table shot blasting machine for irregular tubular metal according to claim 1, wherein a dust remover for sucking dust in the machining bin (1) is further arranged on one side of the machining bin (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222153818.XU CN219152574U (en) | 2022-08-16 | 2022-08-16 | Turntable shot blasting machine for irregular tubular metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222153818.XU CN219152574U (en) | 2022-08-16 | 2022-08-16 | Turntable shot blasting machine for irregular tubular metal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219152574U true CN219152574U (en) | 2023-06-09 |
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ID=86637685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222153818.XU Active CN219152574U (en) | 2022-08-16 | 2022-08-16 | Turntable shot blasting machine for irregular tubular metal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219152574U (en) |
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2022
- 2022-08-16 CN CN202222153818.XU patent/CN219152574U/en active Active
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