CN219152355U - Full-automatic grinding machine for grinding taper holes on main shaft - Google Patents
Full-automatic grinding machine for grinding taper holes on main shaft Download PDFInfo
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Abstract
本实用新型公开了一种主轴磨削锥孔的全自动磨床,包括底座,所述底座的顶部固定连接有机体,所述机体的正面设置有固定连接于底座顶部的传送带,所述传送带的上方设置有打磨单元,所述打磨单元的顶部设置有电动推杆,所述打磨单元的下方设置有固定单元;固定单元包括螺纹杆、弯杆、第一伺服电机、外壳螺纹筒、活动杆和横杆;所述外壳的内壁通过轴承转动连接有螺纹杆,所述螺纹杆的外壁螺纹连接有若干螺纹筒,所述螺纹筒的顶部固定连接有活动杆。本实用新型涉及主轴加工技术领域,通过外壳、螺纹杆和弯杆之间的配合,能够同时实现对多个工件的夹持固定,不但提高了打磨加工的连续性,缩减了工作磨床夹具对工件夹持的次数,提高工件的加工进度。
The utility model discloses a fully automatic grinding machine for grinding taper holes with a main shaft, which comprises a base, the top of the base is fixedly connected with an organism, the front of the body is provided with a conveyor belt fixedly connected with the top of the base, and the top of the conveyor belt is arranged There is a grinding unit, the top of the grinding unit is provided with an electric push rod, and the bottom of the grinding unit is provided with a fixed unit; the fixed unit includes a threaded rod, a bent rod, a first servo motor, a shell threaded cylinder, a movable rod and a cross bar ; The inner wall of the housing is rotatably connected with a threaded rod through bearings, the outer wall of the threaded rod is threaded with several threaded cylinders, and the top of the threaded cylinder is fixedly connected with a movable rod. The utility model relates to the technical field of spindle processing. Through the cooperation between the casing, the threaded rod and the bent rod, multiple workpieces can be clamped and fixed at the same time. The number of times of clamping improves the processing progress of the workpiece.
Description
技术领域technical field
本实用新型涉及主轴加工技术领域,具体为一种主轴磨削锥孔的全自动磨床。The utility model relates to the technical field of spindle processing, in particular to a fully automatic grinding machine for grinding taper holes with a spindle.
背景技术Background technique
磨床(grinder,grindingmachine)是利用磨具对工件表面进行磨削加工的机床。大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如珩磨机、超精加工机床、砂带磨床、研磨机和抛光机等。A grinder (grinder, grinding machine) is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinding machines use high-speed rotating grinding wheels for grinding, and a few use other abrasive tools such as oil stones and abrasive belts and free abrasives for processing, such as honing machines, superfinishing machine tools, abrasive belt grinders, grinding machines and polishing machine etc.
现有技术的主轴在加工时需要将工件固定在夹具上,然后在利用打磨单元对工件进行打磨加工,当工件加工好之后,将工件从夹具上取下的同时需将未被加工的工件安装在夹具上,在进行加工。The spindle in the prior art needs to fix the workpiece on the fixture during processing, and then use the grinding unit to grind the workpiece. After the workpiece is processed, the unprocessed workpiece needs to be installed while the workpiece is removed from the fixture. On the jig, processing is in progress.
现有技术的磨床在对工件进行加工打磨时,磨床夹具仅能针对一个工件进行夹持固定,同时操作步骤繁琐,一旦工作量增大时,工作人员需要反复操作夹具,才能依次完成对工件的打磨加工,因此难以提高打磨工作的连续性,拖延工件的加工进度。When the grinding machine in the prior art is processing and grinding the workpiece, the grinding machine fixture can only clamp and fix one workpiece, and the operation steps are cumbersome. Once the workload increases, the staff needs to repeatedly operate the fixture to complete the workpiece sequentially. Therefore, it is difficult to improve the continuity of the grinding work and delay the processing progress of the workpiece.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种主轴磨削锥孔的全自动磨床,解决了现有技术的磨床难以针对多个工件同时进行夹持固定,从而降低工作人员效率的问题。Aiming at the deficiencies of the prior art, the utility model provides a fully automatic grinding machine for grinding taper holes with a main shaft, which solves the problem that the prior art grinding machine is difficult to clamp and fix multiple workpieces at the same time, thereby reducing the efficiency of the staff.
为实现上述目的,本实用新型通过以下技术方案予以实现:一种主轴磨削锥孔的全自动磨床,包括底座,所述底座的顶部固定连接有机体,所述机体的正面设置有固定连接于底座顶部的传送带,所述传送带的上方设置有打磨单元,所述打磨单元的顶部设置有电动推杆,所述打磨单元的下方设置有固定单元;固定单元包括螺纹杆、弯杆、第一伺服电机、外壳螺纹筒、活动杆和横杆;所述外壳的内壁通过轴承转动连接有螺纹杆,所述螺纹杆的外壁螺纹连接有若干螺纹筒,所述螺纹筒的顶部固定连接有活动杆,所述活动杆的内壁活动连接有横杆,所述横杆与外壳的内壁相固接,所述横杆的顶部固定连接有弯杆,所述螺纹杆的一端固定连接有第一伺服电机,所述第一伺服电机固定连接于外壳的外壁一侧。In order to achieve the above object, the utility model is achieved through the following technical solutions: a fully automatic grinding machine for grinding taper holes with a main shaft, including a base, the top of the base is fixedly connected to the organic body, and the front of the body is provided with a The conveyor belt at the top, a grinding unit is arranged above the conveyor belt, an electric push rod is arranged on the top of the grinding unit, and a fixing unit is arranged below the grinding unit; the fixing unit includes a threaded rod, a bent rod, a
优选的,所述弯杆与活动杆相互靠近的一侧均安装有橡胶垫。Preferably, rubber pads are installed on the sides where the bending rod and the movable rod are close to each other.
优选的,所述打磨单元的上方设置有驱动单元;驱动单元包括第二伺服电机、滑块螺母、丝杆和方壳;所述方壳的底部与机体的顶部相固接,所述方壳的内壁通过轴承转动连接有丝杆,所述丝杆的一端固定连接有第二伺服电机,所述第二伺服电机固定连接于方壳的外壁一侧,所述丝杆的外壁配合连接有滑块螺母,所述滑块螺母的外壁与方壳的内壁活动相连,所述滑块螺母的正面与电动推杆的顶部相固接。Preferably, a drive unit is arranged above the grinding unit; the drive unit includes a second servo motor, a slider nut, a screw and a square shell; the bottom of the square shell is fixedly connected to the top of the body, and the square shell The inner wall of the inner wall is connected with a screw rod through bearing rotation, and one end of the screw rod is fixedly connected with a second servo motor, and the second servo motor is fixedly connected with one side of the outer wall of the square shell, and the outer wall of the screw rod is matched with a sliding A block nut, the outer wall of the slider nut is movably connected with the inner wall of the square shell, and the front side of the slider nut is fixedly connected with the top of the electric push rod.
优选的,所述外壳的外壁一侧固定连接有第三伺服电机,所述第三伺服电机固定连接于机体的外壁远离第一伺服电机的一侧。Preferably, a third servo motor is fixedly connected to one side of the outer wall of the casing, and the third servo motor is fixedly connected to a side of the outer wall of the body away from the first servo motor.
优选的,所述打磨单元设置有收集单元;收集单元包括风机、连接管、圆壳和箱体;所述箱体固定连接于机体的外壁一侧,所述箱体的顶部连通有连接管,所述连接管的另一端连通有圆壳,所述圆壳的顶部与电动推杆的输出端相固接,所述圆壳的内壁底部与打磨单元的顶部相固接,所述箱体的外壁远离机体的一侧安装有风机。Preferably, the grinding unit is provided with a collection unit; the collection unit includes a fan, a connecting pipe, a circular shell and a box; the box is fixedly connected to one side of the outer wall of the body, and the top of the box is communicated with a connecting pipe, The other end of the connecting pipe communicates with a circular shell, the top of the circular shell is affixed to the output end of the electric push rod, the bottom of the inner wall of the circular shell is affixed to the top of the grinding unit, and the top of the box body A fan is installed on the side of the outer wall away from the body.
优选的,所述风机的输出端安装有过滤网。Preferably, a filter is installed at the output end of the fan.
有益效果Beneficial effect
本实用新型提供了一种主轴磨削锥孔的全自动磨床,具备以下有益效果:该主轴磨削锥孔的全自动磨床,通过外壳、螺纹杆和弯杆之间的配合,能够同时实现对多个工件的夹持固定,不但提高了打磨加工的连续性,缩减了工作磨床夹具对工件夹持的次数,提高工件的加工进度。The utility model provides a full-automatic grinding machine for grinding taper holes with a main shaft, which has the following beneficial effects: the full-automatic grinding machine for grinding taper holes with a main shaft can simultaneously realize the The clamping and fixing of multiple workpieces not only improves the continuity of the grinding process, but also reduces the number of clamping times of the workpieces by the working grinder fixture, and improves the processing progress of the workpieces.
通过风机,圆壳和连接管之间的配合,防止废料残渣四处飞溅,污染工作人员工作环境的同时,还能够实现对肥料残渣进行统一收集,便于工作人员后续集中处理,为工作人员带来了便利。Through the cooperation between the fan, the circular shell and the connecting pipe, the waste residues are prevented from splashing around and polluting the working environment of the staff. At the same time, the fertilizer residues can be collected in a unified manner, which is convenient for the staff to carry out subsequent centralized processing, and brings the staff a lot of benefits. convenient.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为图1中的弯杆、外壳和螺纹杆结构示意图;Fig. 2 is a structural schematic view of the bent rod, shell and threaded rod in Fig. 1;
图3为图1中风机、连接管和机体的结构示意图;Fig. 3 is the schematic structural view of fan, connecting pipe and body in Fig. 1;
图4为本实用新型的外观示意图。Fig. 4 is a schematic diagram of the appearance of the utility model.
图中:1、底座,2、机体,3、传送带,4、螺纹杆,5、第三伺服电机,6、弯杆,7、风机,8、打磨单元,9、连接管,10、第二伺服电机,11、电动推杆,12、滑块螺母,13、圆壳,14、丝杆,15、方壳,16、第一伺服电机,17、外壳,18、螺纹筒,19、活动杆,20、橡胶垫,21、过滤网,22、箱体,23、横杆。In the figure: 1. Base, 2. Body, 3. Conveyor belt, 4. Threaded rod, 5. The third servo motor, 6. Bending rod, 7. Fan, 8. Grinding unit, 9. Connecting pipe, 10. The second Servo motor, 11, electric push rod, 12, slider nut, 13, round shell, 14, screw mandrel, 15, square shell, 16, the first servo motor, 17, shell, 18, threaded cylinder, 19, movable rod , 20, rubber pad, 21, filter screen, 22, casing, 23, cross bar.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
现有技术的磨床在对工件进行加工打磨时,磨床夹具仅能针对一个工件进行夹持固定,同时操作步骤繁琐,一旦工作量增大时,工作人员需要反复操作夹具,才能依次完成对工件的打磨加工,因此难以提高打磨工作的连续性,拖延工件的加工进度。When the grinding machine in the prior art is processing and grinding the workpiece, the grinding machine fixture can only clamp and fix one workpiece, and the operation steps are cumbersome. Once the workload increases, the staff needs to repeatedly operate the fixture to complete the workpiece sequentially. Therefore, it is difficult to improve the continuity of the grinding work and delay the processing progress of the workpiece.
有鉴于此,本实用新型提供了一种主轴磨削锥孔的全自动磨床,通过外壳、螺纹杆和弯杆之间的配合,能够同时实现对多个工件的夹持固定,不但提高了打磨加工的连续性,缩减了工作磨床夹具对工件夹持的次数,提高工件的加工进度。In view of this, the utility model provides a fully automatic grinding machine for grinding taper holes with a main shaft. Through the cooperation between the shell, the threaded rod and the bent rod, the clamping and fixing of multiple workpieces can be realized at the same time, which not only improves the grinding The continuity of processing reduces the number of times the workpiece is clamped by the work grinder fixture and improves the processing progress of the workpiece.
通过本领域人员,将本案中的零部件依次进行连接,具体连接以及操作顺序,应参考下述工作原理,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程。The parts in this case are connected sequentially by those skilled in the art. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.
实施例一:由图1和图2可知,一种主轴磨削锥孔的全自动磨床,包括底座1,底座1的顶部固定连接有机体2,机体2的正面设置有固定连接于底座1顶部的传送带3,通过传送带3与外壳17的配合,当传送带3将工件传送至外壳17的下方时,外壳17能够将传送带3上方的工件夹住,随后利用打磨单元8将夹住的工件进行打磨,传送带3的上方设置有打磨单元8,打磨单元8包括驱动电机和锥孔打磨头,当工作人员启动驱动电机的外接电源,利用驱动电机的输出端带动锥孔打磨头在工件的内壁转动,以此实现对工件的打磨加工,驱动电机的具体型号不限,满足使用需求即可,打磨单元8的顶部设置有电动推杆11,电动推杆11的型号为TG-700,打磨单元8的下方设置有固定单元;固定单元包括螺纹杆4、弯杆6、第一伺服电机16、外壳17螺纹筒18、活动杆19和横杆23;外壳17的内壁通过轴承转动连接有螺纹杆4,螺纹杆4的外壁螺纹连接有若干螺纹筒18,螺纹筒18的顶部固定连接有活动杆19,活动杆19的内壁活动连接有横杆23,横杆23与外壳17的内壁相固接,横杆23的顶部固定连接有弯杆6,螺纹杆4的一端固定连接有第一伺服电机16,通过第一伺服电机16与螺纹杆4的配合,当工作人员启动第一伺服电机16的外接电源时,第一伺服电机16的输出端可以带动螺纹杆4转动,进而通过螺纹杆4的移动可以带动螺纹筒18移动,第一伺服电机16的型号为SM80-D601930,第一伺服电机16固定连接于外壳17的外壁一侧;Embodiment 1: As can be seen from Figures 1 and 2, a fully automatic grinding machine for grinding taper holes with a main shaft includes a
在具体实施过程中,值得特别指出的是,通过传送带3与外壳17的配合,当传送带3将工件传送至外壳17的下方时,外壳17能够将传送带3上方的工件夹住,随后利用打磨单元8将夹住的工件进行打磨,通过第一伺服电机16与螺纹杆4的配合,当工作人员启动第一伺服电机16的外接电源时,第一伺服电机16的输出端可以带动螺纹杆4转动,进而通过螺纹杆4的移动可以带动螺纹筒18移动,打磨单元8包括驱动电机和锥孔打磨头,当工作人员启动驱动电机的外接电源,利用驱动电机的输出端带动锥孔打磨头在工件的内壁转动,以此实现对工件的打磨加工,驱动电机的具体型号不限,满足使用需求即可;In the specific implementation process, it is worth noting that through the cooperation of the
进一步的,弯杆6与活动杆19相互靠近的一侧均安装有橡胶垫20,橡胶垫20的设计是为了增大弯杆6、工件和活动杆19之间的摩擦力,从而将工件更好的固定在二者之间;Further,
在具体实施过程中,值得特别指出的是,橡胶垫20的设计是为了增大弯杆6、工件和活动杆19之间的摩擦力,从而将工件更好的固定在二者之间;In the specific implementation process, it is worth pointing out that the design of the
具体的,在使用该主轴磨削锥孔的全自动磨床时,首先工作人员将工件放置在传送带3上,利用传送带3将工件传送至外壳17的下方,使工件与弯杆6贴合,随后工作人员启动第一伺服电机16的外接电源,利用第一伺服电机16的输出端驱动螺纹杆4转动,进而通过螺纹杆4的转动使螺纹筒18带动活动杆19移动,逐渐缩短与弯杆6的距离,将工件固定夹持于二者之间,然后工作人员可以启动电动推杆11的外接电源,使电动推杆11驱动打磨单元8向下移动,使打磨单元8与工件贴合,利用打磨单元8的转动对工件进行加工打磨。Specifically, when using the fully automatic grinding machine for grinding taper holes with the main shaft, the staff first places the workpiece on the
实施例二:由图2和图4可知,打磨单元8的上方设置有驱动单元;驱动单元包括第二伺服电机10、滑块螺母12、丝杆14和方壳15;方壳15的底部与机体2的顶部相固接,方壳15的内壁通过轴承转动连接有丝杆14,丝杆14的一端固定连接有第二伺服电机10,第二伺服电机10的型号为SM80-D601930,通过第二伺服电机10与丝杆14的配合,当工作人员启动第二伺服电机10的外接电源后,第二伺服电机10的输出端可以带动丝杆14转动,进而通过丝杆14的转动使滑块螺母12带动打磨单元8移动,进而实现对多个工件进行连续性的打磨,第二伺服电机10固定连接于方壳15的外壁一侧,丝杆14的外壁配合连接有滑块螺母12,滑块螺母12的外壁与方壳15的内壁活动相连,滑块螺母12的正面与电动推杆11的顶部相固接;Embodiment two: as can be seen from Fig. 2 and Fig. 4, a drive unit is arranged above the grinding
在具体实施过程中,值得特别指出的是,通过第二伺服电机10与丝杆14的配合,当工作人员启动第二伺服电机10的外接电源后,第二伺服电机10的输出端可以带动丝杆14转动,进而通过丝杆14的转动使滑块螺母12带动打磨单元8移动,进而实现对多个工件进行连续性的打磨;In the specific implementation process, it is worth pointing out that through the cooperation of the
进一步的,外壳17的外壁一侧固定连接有第三伺服电机5,第三伺服电机5的型号为ECMA-E11320RS,通过第三伺服电机5与外壳17的配合,当工作人员启动第三伺服电机5的外接电源后,第三伺服电机5的输出端可以带动外壳17转动,对传送带3的工件进行夹持固定,然后再次转动至打磨单元8的下方,对工件进行打磨,第三伺服电机5固定连接于机体2的外壁远离第一伺服电机16的一侧;Further, a
在具体实施过程中,值得特别指出的是,通过第三伺服电机5与外壳17的配合,当工作人员启动第三伺服电机5的外接电源后,第三伺服电机5的输出端可以带动外壳17转动,对传送带3的工件进行夹持固定,然后再次转动至打磨单元8的下方,对工件进行打磨;In the specific implementation process, it is worth pointing out that through the cooperation of the
具体的,在上述实施例的基础上,当工件完成夹持固定后,工作人员应启第三伺服电机5的外接电源,利用第三伺服电机5的输出端带动外壳17转动工件转动,使工件位于打磨单元8的下方,然后工作人员应启动第二伺服电机10的外接电源,利用第二伺服电机10的输出端带动丝杆14转动,进而通过丝杆14的转动可以带动滑块螺母12移动,因此通过滑块螺母12的移动使电动推杆11带动打磨单元8移动,实现对多个固定好的工件进行连续性打磨的目的。Specifically, on the basis of the above-mentioned embodiments, when the workpiece is clamped and fixed, the staff should turn on the external power supply of the
实施例三:由图3和图4可知,打磨单元8设置有收集单元;收集单元包括风机7、连接管9、圆壳13和箱体22;箱体22固定连接于机体2的外壁一侧,箱体22的顶部连通有连接管9,连接管9的另一端连通有圆壳13,圆壳13的设计是为了防止打磨单元8在对工件进行打磨时产生的废料残渣四处飞溅,污染工作环境,同时利用风机7与连接管9的配合,将废料残渣进行收集,便于工作人员的后续处理,圆壳13的顶部与电动推杆11的输出端相固接,圆壳13的内壁底部与打磨单元8的顶部相固接,箱体22的外壁远离机体2的一侧安装有风机7,风机7的型号为YNF-200-2T;Embodiment 3: As can be seen from Figures 3 and 4, the grinding
在具体实施过程中,值得特别指出的是,圆壳13的设计是为了防止打磨单元8在对工件进行打磨时产生的废料残渣四处飞溅,污染工作环境,同时利用风机7与连接管9的配合,将废料残渣进行收集,便于工作人员的后续处理;In the specific implementation process, it is worth pointing out that the design of the
进一步的,风机7的输出端安装有过滤网21,过滤网21的具体目数不限,满足使用需求即可,过滤网21的设计是为了防止废料残渣被吸入风机7的内部,造成风机7损坏;Further, the output end of the
在具体实施过程中,值得特别指出的是,过滤网21的具体目数不限,满足使用需求即可,过滤网21的设计是为了防止废料残渣被吸入风机7的内部,造成风机7损坏;In the specific implementation process, it is worth pointing out that the specific mesh number of the
具体的,在上述实施例的基础上,当打磨单元8对工件进行打磨的时产生大量的肥料残渣,此时工作人员应启动风机7的外接电源,此时风机7通过连接管9将废料残渣抽送至箱体22的内部,进行统一收集。Concretely, on the basis of the above-mentioned embodiment, when the grinding
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. without further restrictions. The phrase "the inclusion of an element defined by ... does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising said element".
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise clearly specified and limited, terms such as "installation", "setting", "connection", "fixation" and "rotation" should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachable connection, or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction of two components Unless otherwise clearly defined, those skilled in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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