CN219141448U - Sintering device is used in production of high-strength light insulating brick - Google Patents
Sintering device is used in production of high-strength light insulating brick Download PDFInfo
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- CN219141448U CN219141448U CN202222530093.1U CN202222530093U CN219141448U CN 219141448 U CN219141448 U CN 219141448U CN 202222530093 U CN202222530093 U CN 202222530093U CN 219141448 U CN219141448 U CN 219141448U
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- sintering
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- box
- sintering device
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- 238000005245 sintering Methods 0.000 title claims abstract description 62
- 239000011449 brick Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000009423 ventilation Methods 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 239000010937 tungsten Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 239000010801 sewage sludge Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses a sintering device for producing high-strength light insulating bricks, which comprises a base, wherein the top of the base is fixedly connected with a sintering box, the top wall of the base is provided with a sliding groove, both sides of the sintering box are fixedly connected with air inlet pipes, the inner wall of the sintering box is fixedly connected with two ventilating plates, the ventilating plates are positioned at both sides of the interior of the sintering box and are symmetrically arranged, the opposite surfaces of the two ventilating plates are fixedly connected with a plurality of air deflectors which are arranged up and down, a heating tungsten wire is connected between the two air deflectors, and a plurality of ventilation holes are formed in the ventilating plates. The beneficial effects are that: according to the utility model, the feeding mechanism is arranged to feed the insulating brick stack into the sintering box and can rotate the rotary stack, so that the heating uniformity of the insulating bricks is improved, and in addition, hot air is blown to the brick stack through the ventilating plate, so that the external insulating bricks and the internal insulating bricks are heated at the same time, and the heating uniformity of the insulating bricks is further improved, thereby improving the efficiency.
Description
Technical Field
The utility model relates to the technical field of insulating brick production, in particular to a sintering device for producing high-strength light insulating bricks.
Background
The light insulating brick is a shaped refractory brick product with a porous structure inside, has small volume density, high porosity and excellent heat insulation and high temperature resistance, and can be also called as a light refractory brick or a light insulating brick. According to the different materials, the materials are divided into various types, such as light clay bricks, light silica bricks, light high alumina bricks and the like which are prepared from clay, siliceous materials, high alumina materials and the like.
Through retrieving, chinese patent publication No. CN215572141U discloses an energy-saving heating device for sintering sewage sludge insulating bricks, including fixed bottom block, the one end of fixed bottom block top is provided with fixed upper block, the inside of fixed upper block is provided with sewage sludge insulating bricks and burns the piece of placing, sewage sludge insulating bricks burns the piece of placing and is provided with two, the upper end that sewage sludge insulating bricks burns the piece of placing is provided with the support and erects the piece, one side that the support erects the piece inside is provided with temperature sensor, and temperature sensor and support erect the piece and pass through draw-in groove fixed connection, the one end that the inside of fixed upper block is provided with tungsten filament standing groove, tungsten filament standing groove's inside is provided with the heating tungsten filament, and temperature sensor passes through electric connection with the heating tungsten filament.
In the above patent, the insulating brick is in a static state during sintering, and the external insulating brick and the internal insulating brick are heated unevenly, resulting in low overall processing efficiency.
Disclosure of Invention
The utility model aims to solve the problems and provide a sintering device for producing high-strength light-weight insulating bricks.
The utility model realizes the above purpose through the following technical scheme:
the utility model provides a sintering device is used in production of high-strength light insulating brick, includes the base, base top fixedly connected with sintering box, the spout has been seted up to the base roof, equal fixedly connected with air-supply line in sintering box both sides, fixedly connected with two ventilating boards on the sintering box inner wall, ventilating board is located sintering box inside both sides and symmetry set up, two equal fixedly connected with in ventilating board opposite face is a plurality of aviation baffles that set up from top to bottom, and two last be connected with the heating tungsten filament between the aviation baffle, a plurality of ventilation holes have been seted up on the ventilating board, every the ventilation hole all is located two between the aviation baffle, be provided with switch door mechanism on the sintering box, be provided with feeding mechanism in the base.
Preferably, the feeding mechanism comprises two feeding motors, the feeding motors are connected to the front side of the base through bolts, an output shaft of each feeding motor is connected with a worm through a coupler, each worm is connected to the inside of the base through a bearing, two worm wheels are meshed with each worm, the top of each worm wheel is fixedly connected with a rotating shaft, the top of each rotating shaft extends out of the corresponding sliding groove, the base is fixedly connected with a storage plate, a T-shaped sliding block is connected to the lower portion of the corresponding storage plate through a bearing and is slidably connected to the corresponding sliding groove.
Preferably, the bottom wall at the top end of the T-shaped sliding block is contacted with the top of the base, and the bottom end of the T-shaped sliding block is positioned in the sliding groove.
Preferably, the door opening and closing mechanism comprises a box door, the box door is in sliding connection with the front side of the sintering box, one side of the box door is fixedly connected with a rack, one side of the sintering box, which is close to the rack, is welded with a motor base, the top of the motor base is connected with a lifting motor through a bolt, an output shaft of the lifting motor is fixedly connected with a gear, and the gear is meshed with the rack.
Preferably, the top of the ventilation plate is welded with the inner top wall of the sintering box, the bottom of the ventilation plate is welded with the inner side wall of the sintering box, and the bottom of the ventilation plate is in a circular angle shape.
Preferably, the air inlet pipe is communicated with an external fan.
The beneficial effects are that: according to the utility model, the feeding mechanism is arranged to feed the insulating brick stack into the sintering box and can rotate the rotary stack, so that the heating uniformity of the insulating bricks is improved, and in addition, hot air is blown to the brick stack through the ventilating plate, so that the external insulating bricks and the internal insulating bricks are heated at the same time, and the heating uniformity of the insulating bricks is further improved, thereby improving the efficiency.
Additional features and advantages of the utility model will be set forth in the description which follows, or may be learned by practice of the utility model.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the description serve to explain, without limitation, the utility model. In the drawings:
FIG. 1 is a perspective view of a sintering device for producing high-strength light-weight insulating bricks;
FIG. 2 is a left side view of the internal structure of the base of the sintering device for producing the high-strength light-weight insulating brick;
FIG. 3 is a front view of the internal structure of a sintering box of the sintering device for producing the high-strength light-weight insulating bricks;
FIG. 4 is a perspective view of a ventilation board of a sintering device for producing high-strength light-weight insulating bricks;
fig. 5 is a perspective view of a feeding mechanism of a sintering device for producing high-strength light-weight insulating bricks.
The reference numerals are explained as follows: 1. a base; 101. a chute; 2. a sintering box; 201. an air inlet pipe; 3. a ventilation board; 301. an air deflector; 302. heating tungsten wire; 303. a vent hole; 4. a door opening and closing mechanism; 401. a door; 402. a rack; 403. a motor base; 404. a lifting motor; 405. a gear; 5. a feeding mechanism; 501. a storage plate; 502. a T-shaped slider; 503. a rotating shaft; 504. a worm wheel; 505. a worm; 506. and a feeding motor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
The utility model is further described below with reference to the accompanying drawings:
examples
As shown in fig. 1-5, a sintering device for producing high-strength light insulating bricks comprises a base 1, wherein a sintering box 2 is fixedly welded at the top of the base 1, a chute 101 is formed in the top wall of the base 1, air inlet pipes 201 are fixedly welded at two sides of the sintering box 2, two ventilating plates 3 are fixedly welded on the inner wall of the sintering box 2, the ventilating plates 3 are positioned at two sides inside the sintering box 2 and symmetrically arranged, a plurality of air deflectors 301 which are arranged up and down are fixedly welded on opposite sides of the two ventilating plates 3, a heating tungsten wire 302 is connected between the two air deflectors 301, a plurality of ventilation holes 303 are formed in the ventilating plates 3, each ventilation hole 303 is positioned between the two air deflectors 301, a door opening and closing mechanism 4 is arranged on the sintering box 2, a feeding mechanism 5 is arranged in the base 1, the blanks are baked through the heating tungsten wire 302 and air flows are heated, and the air flows are blown to the blanks under the action of the air deflectors 301, so that the blanks are heated uniformly.
In this embodiment, the feeding mechanism 5 includes two feeding motors 506, the feeding motors 506 are connected to the front side of the base 1 through bolts, the output shafts of the feeding motors 506 are connected with worms 505 through couplings, the worms 505 are connected to the inside of the base 1 through bearings, the same worm wheel 504 is meshed between the two worms 505, a rotating shaft 503 is fixedly welded at the top of the worm wheel 504, the top end of the rotating shaft 503 extends out of the base 1 from the chute 101 and is fixedly welded with a placement plate 501, the rotating shaft 503 is connected with a T-shaped sliding block 502 through bearings and is slidably connected to the chute 101 below the placement plate 501, when the two feeding motors 506 rotate in the same direction and at the same speed, the two worms 505 drive the worm wheel 504 to move back and forth without rotating, and when the two feeding motors 506 rotate in the opposite direction and at the same speed, the two feeding motors 506 drive the worm wheel 504 to rotate without moving back and forth.
In this embodiment, the bottom wall at the top end of the T-shaped slider 502 contacts with the top of the base 1, the bottom end of the T-shaped slider 502 is located in the chute 101, and the T-shaped slider 502 supports the object placing plate 501 and facilitates the movement of the object placing plate 501.
In this embodiment, the door opening and closing mechanism 4 includes a door 401, the door 401 is slidably connected to the front side of the sintering box 2, a rack 402 is fixedly welded to one side of the door 401, a motor base 403 is welded to one side of the sintering box 2 close to the rack 402, a lifting motor 404 is connected to the top of the motor base 403 through a bolt, an output shaft of the lifting motor 404 is fixedly connected to a gear 405, the gear 405 is meshed with the rack 402, the gear 405 is driven to rotate by the lifting motor 404, and the gear 405 drives the rack 402 to move up and down, so that the door 401 moves up and down.
In this embodiment, the roof welds in ventilation board 3 top and sintering case 2, and ventilation board 3 bottom and the inside lateral wall welding of sintering case 2, and ventilation board 3 bottom is established to the fillet form, guarantees that ventilation board 3 is connected firmly and makes the air current circulation smooth and easy.
In the present embodiment, the air inlet duct 201 communicates with an external blower.
Working principle: when the heat-insulating brick blank stacking device is used, heat-insulating brick blanks are stacked on a storage plate 501, then two feeding motors 506 are started, the two feeding motors 506 synchronously rotate, the feeding motors 506 drive worms 505 to rotate, the two worms 505 rotate in the same direction and at the same speed, so that a worm wheel 504 moves backwards, a rotating shaft 503 and a T-shaped sliding block 502 are driven by the worm wheel 504 to move, the storage plate 501 drives heat-insulating brick blanks to enter a sintering box 2, then a gear 405 is driven by a lifting motor 404 to rotate, a rack 402 is driven by the gear 405 to move downwards, a box door 401 is driven by the rack 402 to move downwards to seal the sintering box 2, a heating tungsten wire 302 is electrified to bake the blanks, an air flow enters the sintering box 2 and is blown to the blanks through a ventilation hole 303 on a ventilation plate 3, the air flow is heated through the heating tungsten wire 302, the air flow is blown to the blanks to be heated uniformly, at the moment, the two feeding motors 506 rotate at the same speed in the opposite direction, the worm wheel 503 is driven by the two worms 505 to rotate, the worm wheel 504 rotates the rotating shaft 503, the blanks 501, so that the blanks are driven by the worm wheel 505 to rotate, the rotating shaft, so that the blanks are further improved.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and their equivalents.
Claims (6)
1. The utility model provides a sintering device is used in production of high-strength light insulating brick, includes base (1), base (1) top fixedly connected with sintering case (2), its characterized in that: spout (101) have been seted up to base (1) roof, equal fixedly connected with air-supply line (201) in sintering case (2) both sides, two ventilation board (3) of fixedly connected with on sintering case (2) inner wall, ventilation board (3) are located inside both sides and the symmetry setting of sintering case (2), two equal fixedly connected with in ventilation board (3) opposite face aviation baffle (301) that set up from top to bottom, last two be connected with heating tungsten filament (302) between aviation baffle (301), a plurality of ventilation holes (303) have been seted up on ventilation board (3), every ventilation hole (303) all are located two between aviation baffle (301), be provided with door opening and closing mechanism (4) on sintering case (2), be provided with feeding mechanism (5) in base (1).
2. The sintering device for producing high-strength light-weight insulating bricks according to claim 1, wherein the sintering device comprises: feeding mechanism (5) are including two pay-off motors (506), pay-off motor (506) are in through bolted connection base (1) front side, the output shaft of pay-off motor (506) is connected with worm (505) through the coupling joint, worm (505) pass through the bearing connect in inside base (1), two meshing has same worm wheel (504) between worm (505), worm wheel (504) top fixedly connected with pivot (503), pivot (503) top follow stretch out in spout (101) base (1) and fixedly connected with put thing board (501), be located on pivot (503) put thing board (501) below and be connected with T shape slider (502) through the bearing, T shape slider (502) sliding connection in spout (101).
3. The sintering device for producing high-strength light-weight insulating bricks according to claim 2, wherein: the bottom wall at the top end of the T-shaped sliding block (502) is contacted with the top of the base (1), and the bottom end of the T-shaped sliding block (502) is positioned in the sliding groove (101).
4. The sintering device for producing high-strength light-weight insulating bricks according to claim 1, wherein the sintering device comprises: the door opening and closing mechanism (4) comprises a box door (401), the box door (401) is in sliding connection with the front side of the sintering box (2), a rack (402) is fixedly connected with one side of the box door (401), one side, close to the rack (402), of the sintering box (2) is welded with a motor base (403), the top of the motor base (403) is connected with a lifting motor (404) through a bolt, an output shaft of the lifting motor (404) is fixedly connected with a gear (405), and the gear (405) is meshed with the rack (402).
5. The sintering device for producing high-strength light-weight insulating bricks according to claim 1, wherein the sintering device comprises: the top of the ventilation plate (3) is welded with the inner top wall of the sintering box (2), the bottom of the ventilation plate (3) is welded with the inner side wall of the sintering box (2), and the bottom of the ventilation plate (3) is in a circular angle shape.
6. The sintering device for producing high-strength light-weight insulating bricks according to claim 1, wherein the sintering device comprises: the air inlet pipe (201) is communicated with an external fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222530093.1U CN219141448U (en) | 2022-09-23 | 2022-09-23 | Sintering device is used in production of high-strength light insulating brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222530093.1U CN219141448U (en) | 2022-09-23 | 2022-09-23 | Sintering device is used in production of high-strength light insulating brick |
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| Publication Number | Publication Date |
|---|---|
| CN219141448U true CN219141448U (en) | 2023-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222530093.1U Active CN219141448U (en) | 2022-09-23 | 2022-09-23 | Sintering device is used in production of high-strength light insulating brick |
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| CN (1) | CN219141448U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117647104A (en) * | 2024-01-29 | 2024-03-05 | 达州市方正源环保建材有限公司 | Hierarchical distributed sintering kiln for high-strength light insulating bricks |
-
2022
- 2022-09-23 CN CN202222530093.1U patent/CN219141448U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117647104A (en) * | 2024-01-29 | 2024-03-05 | 达州市方正源环保建材有限公司 | Hierarchical distributed sintering kiln for high-strength light insulating bricks |
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