CN219136999U - Multi-station full-automatic electrolytic polishing system - Google Patents
Multi-station full-automatic electrolytic polishing system Download PDFInfo
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- CN219136999U CN219136999U CN202223262798.6U CN202223262798U CN219136999U CN 219136999 U CN219136999 U CN 219136999U CN 202223262798 U CN202223262798 U CN 202223262798U CN 219136999 U CN219136999 U CN 219136999U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model relates to the technical field of electrolytic polishing, in particular to a multi-station full-automatic electrolytic polishing system, which comprises an electrolytic water washing mechanism, wherein a sample clamping mechanism is arranged above the electrolytic water washing mechanism, transverse guide rails are arranged on two sides of the electrolytic water washing mechanism, sliding blocks are connected onto the transverse guide rails in a sliding manner, telescopic mechanisms are fixedly connected onto the top ends of the sliding blocks, two ends of the sample clamping mechanism are fixedly connected with the top ends of the two telescopic mechanisms respectively, and the sliding blocks are fixedly connected onto a driving mechanism; the sample clamping mechanism comprises a fixing groove, the top surface of the fixing groove is provided with a negative pressure spring, a sample is detachably connected in the fixing groove, and the negative pressure spring is electrically connected with the sample. The utility model can achieve the purpose of fully automatic electrolytic polishing of a plurality of samples, and the whole electrolytic polishing process does not need personnel intervention, thereby improving the electrolytic polishing efficiency and improving the safety of operators.
Description
Technical Field
The utility model relates to the technical field of electrolytic polishing, in particular to a multi-station full-automatic electrolytic polishing system.
Background
The electrolytic polishing process now: the inspector performs electrolytic polishing on the polished sample by manually performing electrolytic polishing on the single sample. Firstly, placing a polished sample at an electrolysis position, pressing and locking the sample by using a handle pressing rod, starting an electrolytic polishing button for electrolysis, wherein the electrolysis time is 100-120 s; then the 90-degree rotary handle pressing rod is transferred to a washing position for washing for 20s-40s; transferring the handle pressing rod to the anodic oxidation film coating position again by rotating the handle pressing rod for 90 degrees for film coating for 100-120 s; finally, the electrolyzed and coated sample is subjected to water washing again by rotating the handle at 90 degrees for 20-40 s; and taking down the sample to observe the electrolysis effect. Because the change of current is needed to be observed during electrolysis and film coating, inspection staff cannot leave an operation site in the whole process, corrosive liquid exists in electrolyte, and potential safety hazards of acid and alkali burn caused by liquid medicine splashing exist during operation.
Disclosure of Invention
The utility model aims to provide a multi-station full-automatic electrolytic polishing system so as to solve the problems, and achieve the purposes of full-automatic electrolytic polishing of a plurality of samples, no personnel intervention is needed in the whole electrolytic polishing process, thus improving the electrolytic polishing efficiency and improving the safety of operators.
In order to achieve the above object, the present utility model provides the following solutions:
a multi-station fully automatic electropolishing system comprising: the sample clamping mechanism is arranged above the electrolytic water washing mechanism, transverse guide rails are arranged on two sides of the electrolytic water washing mechanism, a sliding block is connected to the transverse guide rails in a sliding manner, the top end of the sliding block is fixedly connected with a telescopic mechanism, two ends of the sample clamping mechanism are fixedly connected with the top ends of the two telescopic mechanisms respectively, and the sliding block is fixedly connected to the driving mechanism;
the sample clamping mechanism comprises a fixing groove, a negative pressure spring is arranged on the top surface of the fixing groove, a sample is detachably connected in the fixing groove, and the negative pressure spring is electrically connected with the sample.
Preferably, the telescopic mechanism comprises a longitudinal air cylinder, the longitudinal air cylinder is fixedly connected to the top surface of the sliding block, a sliding plate is fixedly connected to the telescopic end of the longitudinal air cylinder, the top of the sliding plate is fixedly connected with the bottom of the fixed groove, longitudinal guide rails are respectively arranged on two sides of the longitudinal air cylinder, the two longitudinal guide rails are in sliding connection with the sliding plate, and the bottoms of the two longitudinal guide rails are fixedly connected with the top of the sliding block.
Preferably, the driving mechanism comprises two synchronous belts, the two synchronous belts are respectively positioned at two sides of the electrolytic washing mechanism, the synchronous belts are fixedly connected with the sliding blocks, the two ends of the synchronous belts are respectively provided with transmission shafts in a penetrating mode, the two transmission shafts are respectively positioned at two ends of the electrolytic washing mechanism, one end of each transmission shaft is rotatably connected with an output shaft of a speed reducer, and an input shaft of the speed reducer is fixedly connected with an output shaft of a driving motor.
Preferably, the electrolytic water washing mechanism comprises a plurality of electrolytic tanks, wherein a plurality of electrolytic tanks are positioned on the same vertical line, one side of each electrolytic tank is fixedly connected with a water washing tank, a plurality of water washing tanks are in one-to-one correspondence with a plurality of electrolytic tanks, one side of each water washing tank away from each electrolytic tank is fixedly connected with a film coating tank, and a plurality of film coating tanks are in one-to-one correspondence with a plurality of water washing tanks.
Preferably, the top openings of the electrolytic tank, the washing tank and the tectorial membrane tank are fixedly connected with O-shaped sealing rings.
Preferably, the liquid medicine in the electrolytic tank and the film coating tank is electrically connected with the positive electrode of a constant current source, and the negative electrode of the constant current source is electrically connected with the negative electrode pressure spring.
Preferably, a plurality of electrolytic tanks and film coating tanks are fixedly connected with magnetic coupling isolation pumps.
The utility model has the following technical effects: when the automatic electrolytic polishing device is used, an operator clamps a plurality of polished samples to the sample fixing groove one by one, the sample clamping mechanism is moved to the electrolytic water washing mechanism through the driving mechanism, the displacement part drives the fixing groove to descend or ascend, so that after the samples are electrolyzed, washed and coated by the electrolytic water washing mechanism, the driving mechanism drives the sample clamping mechanism to return to the loading and unloading position, and the full-automatic electrolytic polishing process is finished. The utility model achieves the purpose of fully automatic electrolytic polishing of a plurality of samples, and the whole electrolytic polishing process does not need personnel intervention, thereby improving the electrolytic polishing efficiency and improving the safety of operators.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the present utility model;
FIG. 2 is a left side view of the present utility model;
FIG. 3 is a top view of the present utility model;
wherein, 1, a fixed groove; 2. a negative pressure spring; 3. a longitudinal cylinder; 4. a longitudinal guide rail; 5. a sample; 6. a synchronous belt; 7. a transverse guide rail; 8. a drag chain; 9. a slide block; 10. an electrolytic cell; 11. a washing tank; 12. a film coating groove; 13. an O-shaped sealing ring; 14. a driving motor; 15. a speed reducer; 16. a transmission shaft; 17. a constant current source; 18. a magnetically coupled isolation pump; 19. and (3) a sliding plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
Referring to fig. 1-3, the present utility model provides a multi-station full-automatic electropolishing system comprising: the electrolytic water washing mechanism is provided with a sample clamping mechanism above the electrolytic water washing mechanism, both sides of the electrolytic water washing mechanism are provided with transverse guide rails 7, the transverse guide rails 7 are connected with sliding blocks 9 in a sliding manner, the top ends of the sliding blocks 9 are fixedly connected with telescopic mechanisms, both ends of the sample clamping mechanism are fixedly connected with the top ends of the two telescopic mechanisms respectively, and the sliding blocks 9 are fixedly connected with driving mechanisms;
the sample fixture includes fixed slot 1, and the top surface of fixed slot 1 is provided with negative pole pressure spring 2, and detachable connection has sample 5 in the fixed slot 1, negative pole pressure spring 2 and sample 5 electric connection.
The polished samples 5 are clamped to the fixed tank 1 one by one, the sample clamping mechanism is moved to the electrolytic water washing mechanism through the driving mechanism, the telescopic mechanism drives the fixed tank 1 to descend or ascend, and after the electrolytic water washing mechanism electrolysis, water washing and film coating of the samples 5 are completed, the driving mechanism drives the sample clamping mechanism to return to the loading and unloading position, and the full-automatic electrolytic polishing process is finished.
Further optimizing scheme, telescopic machanism includes vertical cylinder 3, and vertical cylinder 3 fixed connection is on the top surface of slider 9, and vertical cylinder 3 telescopic end fixedly connected with slide 19, slide 19 top and fixed slot 1 bottom fixed connection, and vertical cylinder 3's both sides are provided with longitudinal rail 4 respectively, and two longitudinal rail 4 and slide 19 sliding connection, the bottom and the slider 9 top fixed connection of two longitudinal rail 4.
The longitudinal air cylinder 3 stretches and contracts to enable the sliding plate 19 to move up and down along the longitudinal guide rail 4, the fixing groove 1 fixedly connected with the sliding plate 19 moves up and down to enable the fixing groove 1 to move to a low position, and after electrolysis is completed, the longitudinal air cylinder 3 drives the fixing groove 1 to return to a high position.
Further optimizing scheme, actuating mechanism includes two hold-in range 6, and two hold-in range 6 are located electrolysis washing mechanism's both sides respectively, and hold-in range 6 and slider 9 fixed connection all wear to be equipped with transmission shaft 16 in the both ends of two hold-in range 6, and two transmission shafts 16 are located electrolysis washing mechanism's both ends respectively, and the one end rotation of transmission shaft 16 is connected with the output shaft of speed reducer 15, and the input shaft fixedly connected with driving motor 14 output shaft of speed reducer 15.
The driving motor 14 drives the transmission shaft 16, the synchronous belt 6 on the transmission shaft 16 rotates, the sliding block on the synchronous belt 6 slides along the transverse guide rail 7, the sample 5 can be moved from the electrolytic tank to the washing tank and the film coating tank, the drag chain 8 is fixedly connected to the side wall of the sliding block 9, the electric connection line is arranged in the drag chain 8, and the drag chain 8 can avoid abrasion of the electric connection line.
Further optimizing scheme, electrolysis washing mechanism includes a plurality of electrolysis trough 10, and a plurality of electrolysis trough 10 are located same vertical line, and one side fixedly connected with washing tank 11 of electrolysis trough 10, a plurality of washing tank 11 and a plurality of electrolysis trough 10 one-to-one, and one side fixedly connected with tectorial membrane groove 12 of keeping away from electrolysis trough 10 of washing tank 11, a plurality of tectorial membrane grooves 12 and a plurality of washing tank 11 one-to-one.
Under the action of the driving motor 14, the sliding block 9 drives the fixed tank 1 to respectively reach the electrolytic tank 10, the water washing tank 11 and the film coating tank 12, and thus the electrolysis, the water washing and the film coating are completed.
In a further optimized scheme, O-shaped sealing rings 13 are fixedly connected at the top openings of the electrolytic tank 10, the water washing tank 11 and the film covering tank 12.
Under the drive of the longitudinal air cylinder 3, the fixed groove 1 moves downwards to reach the low position, and the sample 5 is tightly attached to the corresponding O-shaped sealing ring 13 of the electrolytic cell.
In a further optimized scheme, the liquid medicine in the electrolytic tank 10 and the film coating tank 12 is electrically connected with the positive electrode of the constant current source 17, and the negative electrode of the constant current source 17 is electrically connected with the negative pressure spring 2.
Further optimizing scheme, a plurality of electrolytic tanks 10 and a film coating tank 12 are fixedly connected with a magnetic coupling isolation pump 18.
The magnetic coupling isolation pump 18 in each electrolytic tank 10 and the film coating tank 12 is started, the liquid medicine in the electrolytic tank 10 and the film coating tank 12 is pumped to the surface of the sample 5 exposed to one side of the electrolytic tank 10 and the film coating tank 12, the liquid medicine in each electrolytic tank 10 and the film coating tank 12 is communicated with the positive pole of the constant current source 17, and the negative pole pressure spring 2 on the sample 5 is communicated with the negative pole of the constant current source 17 to form a plurality of mutually independent loops.
The working process of the utility model is as follows:
the polished samples 5 are clamped onto the fixed tank 1 one by one, the fixed tank 1 is driven by the driving motor 14 to move towards the electrolytic tank 10 along the transverse guide rail 7 through the synchronous belt 6 after passing through the speed reducer 15, after reaching the electrolytic tank 10, the fixed tank 1 is driven by the longitudinal air cylinder 3 to move downwards along the longitudinal guide rail 4, the fixed tank 1 moves to a low position, the samples 5 are tightly attached to the O-shaped sealing rings 13 on the corresponding electrolytic tanks 10, the magnetic coupling isolation pump 18 in each electrolytic tank 10 starts to expose the liquid medicine pump of the electrolytic tank 10 to the surface of the sample 5 on one side of the electrolytic tank 10, the liquid medicine of each electrolytic tank 10 is communicated with the positive electrode of the constant current source 17, and the negative pressure spring 2 on the sample 5 is communicated with the negative electrode of the constant current source 17 to form a plurality of mutually independent loops. After the time delay T1, the magnetic coupling isolation pump 18 stops working, the liquid medicine falls back into the electrolytic tank 10, the longitudinal air cylinder 3 is retracted, and the fixed tank 1 returns to the high position; the driving motor 14 is started again, the fixed tank 1 is moved to the washing tank 11, the washing electromagnetic valve is opened, washing is started, after a time delay T2, the washing electromagnetic valve is closed, the longitudinal air cylinder 3 is retracted, and the fixed tank 1 returns to the high position; the driving motor 14 is started again to move the fixed groove 1 to the film coating groove 12, the fixed groove 1 is driven by the longitudinal air cylinder 3 to move downwards along the longitudinal guide rail 4, so that the fixed groove 1 moves to a low position, the sample 5 is tightly attached to the O-shaped sealing ring 13 on the corresponding film coating groove 12, the magnetic coupling isolation pump 18 in each film coating groove 12 starts to expose the liquid medicine of the film coating groove 12 to the surface of the sample 5 on one side of the film coating groove 12, the liquid medicine of each film coating groove 12 is communicated with the positive electrode of the constant current source 17, the negative pressure spring 2 on the sample 5 is communicated with the negative electrode of the constant current source 17 to form a plurality of mutually independent loops, the magnetic coupling isolation pump 18 stops working after the time delay T3, the liquid medicine falls back into the film coating groove 12, the longitudinal air cylinder 3 is retracted, and the fixed groove 1 returns to a high position. After the fixed tank 1 reaches the high position, the driving motor 14 is started, the fixed tank 1 moves reversely to the water washing tank 11, and after one water washing, the fixed tank 1 rises to the high position and returns to the loading and unloading position. And ending the full-automatic electrolytic polishing process.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.
Claims (7)
1. A multi-station fully automatic electropolishing system comprising: the device comprises an electrolytic water washing mechanism, wherein a sample clamping mechanism is arranged above the electrolytic water washing mechanism, transverse guide rails (7) are arranged on two sides of the electrolytic water washing mechanism, sliding blocks (9) are connected to the transverse guide rails (7) in a sliding manner, telescopic mechanisms are fixedly connected to the top ends of the sliding blocks (9), two ends of the sample clamping mechanism are fixedly connected to the top ends of the two telescopic mechanisms respectively, and the sliding blocks (9) are fixedly connected to a driving mechanism;
the sample clamping mechanism comprises a fixing groove (1), a negative pressure spring (2) is arranged on the top surface of the fixing groove (1), a sample (5) is detachably connected in the fixing groove (1), and the negative pressure spring (2) is electrically connected with the sample (5).
2. The multi-station full-automatic electrolytic polishing system according to claim 1, wherein the telescopic mechanism comprises a longitudinal air cylinder (3), the longitudinal air cylinder (3) is fixedly connected to the top surface of the sliding block (9), a sliding plate (19) is fixedly connected to the telescopic end of the longitudinal air cylinder (3), the top of the sliding plate (19) is fixedly connected to the bottom of the fixed groove (1), longitudinal guide rails (4) are respectively arranged on two sides of the longitudinal air cylinder (3), the two longitudinal guide rails (4) are in sliding connection with the sliding plate (19), and the bottoms of the two longitudinal guide rails (4) are fixedly connected to the top of the sliding block (9).
3. The multi-station full-automatic electrolytic polishing system according to claim 1, wherein the driving mechanism comprises two synchronous belts (6), the two synchronous belts (6) are respectively positioned at two sides of the electrolytic washing mechanism, the synchronous belts (6) are fixedly connected with the sliding blocks (9), two ends of the two synchronous belts (6) are respectively provided with transmission shafts (16) in a penetrating mode, the two transmission shafts (16) are respectively positioned at two ends of the electrolytic washing mechanism, one end of each transmission shaft (16) is rotatably connected with an output shaft of a speed reducer (15), and an input shaft of each speed reducer (15) is fixedly connected with an output shaft of a driving motor (14).
4. The multi-station full-automatic electrolytic polishing system according to claim 1, wherein the electrolytic water washing mechanism comprises a plurality of electrolytic tanks (10), the electrolytic tanks (10) are located on the same vertical straight line, two adjacent electrolytic tanks (10) are fixedly connected, one side of each electrolytic tank (10) is fixedly connected with a water washing tank (11), the water washing tanks (11) are in one-to-one correspondence with the electrolytic tanks (10), one side, away from the electrolytic tanks (10), of each water washing tank (11) is fixedly connected with a film covering tank (12), and the film covering tanks (12) are in one-to-one correspondence with the water washing tanks (11).
5. The multi-station full-automatic electrolytic polishing system according to claim 4, wherein the O-shaped sealing rings (13) are fixedly connected at the top openings of the electrolytic tank (10), the water washing tank (11) and the film covering tank (12).
6. The multi-station full-automatic electrolytic polishing system according to claim 4, wherein the liquid medicine in the electrolytic tank (10) and the film coating tank (12) is electrically connected with the positive electrode of a constant current source (17), and the negative electrode of the constant current source (17) is electrically connected with the negative electrode pressure spring (2).
7. The multi-station full-automatic electrolytic polishing system according to claim 4, wherein a plurality of electrolytic tanks (10) and film coating tanks (12) are fixedly connected with a magnetic coupling isolation pump (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223262798.6U CN219136999U (en) | 2022-12-06 | 2022-12-06 | Multi-station full-automatic electrolytic polishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223262798.6U CN219136999U (en) | 2022-12-06 | 2022-12-06 | Multi-station full-automatic electrolytic polishing system |
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| Publication Number | Publication Date |
|---|---|
| CN219136999U true CN219136999U (en) | 2023-06-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223262798.6U Active CN219136999U (en) | 2022-12-06 | 2022-12-06 | Multi-station full-automatic electrolytic polishing system |
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|---|---|
| CN (1) | CN219136999U (en) |
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2022
- 2022-12-06 CN CN202223262798.6U patent/CN219136999U/en active Active
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