CN219136328U

CN219136328U - Residual sauce recycling device for rotary fluid filling machine

Info

Publication number: CN219136328U
Application number: CN202320046453.2U
Authority: CN
Inventors: 陈其钢; 戚晨晨; 陈国辉; 彭芸; 杨玉新
Original assignee: XINJIANG KANGMEIRUI AGRICULTURAL DEVELOPMENT CO LTD; Xinjiang Xinkang Agricultural Development Co ltd
Current assignee: XINJIANG KANGMEIRUI AGRICULTURAL DEVELOPMENT CO LTD; Xinjiang Xinkang Agricultural Development Co ltd
Priority date: 2023-01-09
Filing date: 2023-01-09
Publication date: 2023-06-06
Anticipated expiration: 2033-01-09

Abstract

The utility model relates to the technical field of filling machines, in particular to a residual sauce recycling device for a rotary fluid filling machine. The utility model has reasonable and compact structure and convenient use, the residual sauce recovery device is arranged on the frame at the position of the outlet of the tank, and the residual sauce recovery device can scrape and collect the residual sauce at the lower end of the filling head which rotates at the upper left part of the residual sauce recovery device, so that the residual sauce at the lower end of the filling head is prevented from falling out of the packaging tank or on the rotary fluid filling machine or on the ground after being thrown down by centrifugal force, the risk of bacterial pollution to the production environment and unqualified product increase caused by untimely sauce cleaning is avoided, the labor intensity of workers is reduced, the waste of water resources and the environmental pollution are avoided, and the utility model has the characteristics of safety, labor saving, simplicity and high efficiency.

Description

Residual sauce recycling device for rotary fluid filling machine

Technical Field

The utility model relates to the technical field of filling machines, in particular to a residual sauce recycling device for a rotary fluid filling machine.

Background

The fluid filling machine can be divided into an atmospheric filling machine, a pressure filling machine and a vacuum filling machine according to the filling principle, and structurally mainly comprises three parts: a storage tank, a filling host and a conveyor belt part. The material storage tank is positioned at the upper part of the machine, is a normal pressure tank with a liquid level sensor and a feeding electromagnetic valve, and is filled with the material liquid sent from the previous working procedure through the electromagnetic valve, when the material liquid reaches a proper liquid level, a signal is sent out by the liquid level sensor, the electromagnetic valve is controlled by the electric control part to close to stop feeding, and when the liquid level of the material liquid drops to a certain position, the feeding electromagnetic valve is automatically opened to feed again; the filling host is usually positioned in the middle of the machine and is a main device for completing the filling action, a plurality of filling heads are arranged on the lower side of the filling host, a discharge hole at the lower part of the storage tank is connected with a suction pipe of the filling host through a pipeline, and when the filling host works, liquid in the storage tank is pumped into a piston cylinder and then is filled into corresponding packaging containers (bottles or cans) through the filling heads; the conveyor belt is usually positioned at the lower part of the machine, after the motor of the conveyor belt is started, empty packaging cans are fed in from the inlet of the conveyor belt, and when a detection device on the filling head detects that the filling head is aligned with the packaging can opening, the filling head starts filling, and the filled packaging cans are fed out from the outlet along with the conveyor belt.

At present, in the production process of thick sauce materials such as tomato sauce, chilli sauce and the like, a rotary filling machine is generally used for improving the operation efficiency and reducing the production cost. The rotary filling machine (also called rotary filling machine) can perform continuous filling, namely, the packaging can automatically complete filling action in operation; the packaging tank performs constant-speed rotary motion along the circumferential direction in the filling process, and filling and sealing operations can be completed simultaneously in the motion, so that the rotary filling machine can continuously produce, and has the advantages of high automation degree, small occupied area, high production capacity and higher production efficiency; various types of liquid materials (including gas-containing liquid and non-gas-containing liquid, low-viscosity, medium-viscosity and high-viscosity liquids) can be filled.

Therefore, the conventional rotary-type filling machine has the following disadvantages when filling relatively viscous fluids (sauces) such as tomato sauce, chilli sauce, etc: after the packaging tank is filled and leaves from the outlet of the transmission belt, the empty filling head can be thrown out by centrifugal force to drop out of the packaging tank, the filling machine and the ground in the process of rotating to the next packaging tank opening along with the filling host machine, and the dropped sauce needs to be cleaned in time (manually cleaned or washed with water in time) so as to avoid increasing the unqualified risk of products, thus the labor intensity of workers is increased, and water resources and environmental pollution are wasted.

Disclosure of Invention

The utility model provides a residual sauce recycling device for a rotary fluid filling machine, which overcomes the defects of the prior art, and can effectively solve the problems that when the conventional rotary fluid filling machine fills thick sauce, after a packaging tank is filled and leaves from a transmission belt outlet, an empty filling head can be thrown out by centrifugal force to drop out of a packaging tank, a filling machine and the ground in the process of rotating the filling head to the next packaging tank opening along with a filling host, and the dropped sauce needs to be cleaned manually in time or is continuously flushed with water, so that the labor intensity of workers is increased, and water resources are wasted and the environment is polluted.

The technical scheme of the utility model is realized by the following measures: the residual sauce recycling device comprises a rotary fluid filling machine and a residual sauce recycling device, wherein the rotary fluid filling machine comprises a frame, a storage tank, a filling host and a conveying mechanism, the storage tank is arranged at the upper part of the frame, the filling host is rotatably arranged at the lower side of the storage tank, a plurality of filling heads communicated with the storage tank are uniformly distributed at the lower side of the filling host along the circumference, the conveying mechanism is arranged on the frame corresponding to the lower position of the filling heads, and a tank outlet and a tank inlet are respectively arranged at the front side and the rear side of the right part of the conveying mechanism; the frame corresponding to the position of the tank outlet is provided with a residual sauce recovery device which can remove residual sauce at the lower end of the filling head, and the upper side of the left part of the residual sauce recovery device is flush with the lower side of the filling head.

The following are further optimizations and/or improvements to the above-described inventive solution:

the residual sauce recycling device can be a recycling box with an upward opening and a bottom inclined in a left-high-right low shape, and the upper end of the rear side plate of the recycling box is positioned above the front side plate of the recycling box; the middle part of the right side of the recovery box is detachably arranged with the frame.

The sauce collecting device can further comprise a guide funnel, the middle part of the right end of the bottom plate of the recovery box is provided with a sauce collecting port which penetrates up and down, and the guide funnel is fixedly arranged on the lower side of the recovery box corresponding to the sauce collecting port.

The left end of the U-shaped turn hoop is sequentially provided with a first through hole and a second through hole which are communicated from front to back, and the rear end of the bolt sequentially penetrates through the first through hole and the second through hole from front to back and then is connected with the nut positioned at the rear side of the second through hole in a threaded manner.

The utility model has reasonable and compact structure and convenient use, the residual sauce recovery device is arranged on the frame at the position of the outlet of the tank, and the residual sauce recovery device can scrape and collect the residual sauce at the lower end of the filling head which rotates at the upper left part of the residual sauce recovery device, so that the residual sauce at the lower end of the filling head is prevented from falling out of the packaging tank or on the rotary fluid filling machine or on the ground after being thrown down by centrifugal force, the risk of bacterial pollution to the production environment and unqualified product increase caused by untimely sauce cleaning is avoided, the labor intensity of workers is reduced, the waste of water resources and the environmental pollution are avoided, and the utility model has the characteristics of safety, labor saving, simplicity and high efficiency.

Drawings

Fig. 1 is a schematic diagram of a front view structure of embodiment 1 of the present utility model.

Fig. 2 is a schematic perspective view of the residual sauce recycling device in fig. 1.

The codes in the drawings are respectively: 1 is a conveying mechanism, 2 is a frame, 3 is a filling head, 4 is a recovery box, 5 is a recovery box rear side plate, 6 is a recovery box front side plate, 7 is a guide funnel, 8 is a recovery box bottom plate, 9 is a U-shaped turn hoop, 10 is a bolt, 11 is a storage tank, 12 is a packaging tank, 13 is a residual sauce, 14 is a filling host, and 15 is a tank outlet.

Detailed Description

The present utility model is not limited by the following examples, and specific embodiments can be determined according to the technical scheme and practical situations of the present utility model.

In the present utility model, for convenience of description, the description of the relative positional relationship of each component is described according to the layout manner of fig. 1 of the specification, for example: the positional relationship of the front, rear, upper, lower, left, right, etc. is determined in accordance with the layout direction of the drawings of the specification.

The utility model is further described below with reference to examples and figures:

example 1: as shown in fig. 1 and 2, the residual sauce recycling device for the rotary fluid filling machine comprises a rotary fluid filling machine and a residual sauce recycling device, wherein the rotary fluid filling machine comprises a frame 2, a storage tank 11, a filling host 14 and a conveying mechanism 1, the storage tank 11 is arranged at the upper part of the frame 2, the filling host 14 is rotatably arranged at the lower side of the storage tank 11, a plurality of filling heads 3 communicated with the storage tank 11 are uniformly distributed at the lower side of the filling host 14 along the circumference, the conveying mechanism 1 is arranged on the frame 2 corresponding to the lower position of the filling heads 3, and a tank outlet 15 and a tank inlet are respectively arranged at the front side and the rear side of the right part of the conveying mechanism 1; the machine frame 2 corresponding to the position of the tank outlet 15 is provided with a residual sauce recycling device which can remove residual sauce at the lower end of the filling head 3, and the upper side of the left part of the residual sauce recycling device is flush with the lower side of the filling head 3.

In the use process, the packaging tank 12 enters the conveying mechanism 1 from the tank inlet, after the packaging tank 12 is aligned with the last filling head 3, the filling head 3 starts to perform filling operation along with the rotation of the filling host 14, the filling host 14 performs the filling operation while rotating, when the packaging tank 12 rotates to the tank outlet 15, the sauce is just filled, and the corresponding filling head 3 above the packaging tank 12 rotates away along with the filling host 14; because thick fluid such as sauce flows slowly and has strong adhesiveness, when the filling head 3 stops filling, part of sauce at the lower end of the filling head 3 cannot flow into the packaging cans 12 which are not conveyed away, some residual sauce 13 still exists at the lower end of the filling head 3 after the corresponding packaging cans 12 are conveyed away, the residual sauce 13 can be thrown out of the packaging cans 12 or on the conveying mechanism 1 or on the ground under the action of centrifugal force generated by the rotation of the filling host 14, and the sauce production shop is usually high in temperature (high-temperature sterilization and heat dissipation), if the sauce dropped onto the conveying mechanism 1 and the ground is not cleaned timely, bacteria generated by the sauce can pollute the production shop, the risk of increasing unqualified products is caused, and the sauce dropped out of the packaging cans 12 contaminates the subsequent production flow if the sauce is not cleaned timely, and labeling and capping are increased difficultly; through installing the residual sauce recovery unit on frame 2 in a jar mouth 15 position, when the filling head 3 that has residual sauce 13 rotates the residual sauce recovery unit, the residual sauce recovery unit left portion upside can be scraped to filling head 3 lower extreme, make the residual sauce 13 of filling head 3 lower extreme will be scraped by the residual sauce recovery unit and collect, finally the workman regularly clear up these sauces that collect can (in addition can also put into the head tank again after handling the sauce material in the residual sauce recovery unit in order to reduce manufacturing cost), thereby prevent that these residual sauces 13 from being thrown outside the packaging jar 12, on the rotary fluid liquid filling machine or subaerial, and then reduce workman's intensity of labour, avoid the waste and the environmental pollution of water resource.

According to the requirements, the rotary fluid filling machine is an automatic or semi-automatic rotary fluid filling machine for filling thick fluids such as tomato sauce, chilli sauce, thick broad-bean sauce and the like in the prior art; the residual sauce recycling device can be realized by a scraper and a recycling bin which are arranged on the frame 2, can be realized by a collecting box or a collecting bucket which is provided with a scraper or has a scraping function, and can be realized by a flexible material bag which can be replaced regularly and has better adsorptivity; the mounting mode between the residual sauce recovery device and the frame 2 can be realized by bonding, welding, riveting, threaded fastener connection, clamping connection, turn hoop or binding belt and the like in the prior known technology.

The utility model has reasonable and compact structure and convenient use, and the residual sauce recovery device is arranged on the frame 2 at the position of the tank outlet 15, and can scrape and collect the residual sauce 13 at the lower end of the filling head 3 rotating at the upper left part of the residual sauce recovery device, so that the residual sauce 13 at the lower end of the filling head 3 is prevented from falling out of the packaging tank 12 or on the rotary fluid filling machine or on the ground after being thrown down by centrifugal force, the risk of bacterial pollution to the production environment and increase of unqualified products caused by untimely cleaning of the residual sauce 13 is avoided, the labor intensity of workers is reduced, and the waste and environmental pollution of water resources are avoided.

The residual sauce recovery device for the rotary fluid filling machine can be further optimized or/and improved according to actual needs:

example 2: as shown in fig. 1 and 2, the residual sauce recycling device is a recycling box 4 with an upward opening and a bottom inclined in a left-high-right low shape, and the upper end of a recycling box rear side plate 5 is positioned above a recycling box front side plate 6; the middle part of the right side of the recovery box 4 is detachably arranged with the frame 2. By the arrangement, the recovery box 4 is simple in structure and convenient to detach and clean the sauce at regular intervals; the recovery box 4 with the bottom inclined in a left-high right-low shape can enable viscous fluid (sauce) to flow and converge towards the right part of the recovery box automatically, so that the sauce is more convenient to collect at the right part of the recovery box, the sauce is prevented from being only accumulated in the recovery box 4 corresponding to the position below the filling head 3, and overflows out of the recovery box 4 after a period of time; the height of the front side plate 6 of the recovery box can be made lower than the height of the rear side plate 5 of the recovery box, so that residual sauce 13 can be prevented from being scraped out of the box by the front side plate 6 of the recovery box when the filling head 3 rotates past the upper end of the recovery box 4 (in the embodiment, the filling host 14 and the filling head 3 rotate anticlockwise along the axial direction of the storage tank 11, and the packaging tank 12 enters from a tank inlet at the rear side of the conveying mechanism 1 and exits from a tank outlet 15 at the front side of the conveying mechanism); the removable mounting between the recovery box 4 and the frame 2 can be achieved by means of ties or clips or threaded fasteners or removable ties as known in the art.

Example 3: as shown in fig. 1 and 2, the recycling box further comprises a guide funnel 7, a sauce taking port which penetrates up and down is arranged in the middle of the right end of the recycling box bottom plate 8, and the guide funnel 7 is fixedly arranged on the lower side of the recycling box 4 corresponding to the sauce taking port. Through the arrangement, the guiding hopper 7 can better transfer the sauce stored in the right inner side of the recycling box 4 into other recycling devices (such as a recycling bin and the like), so that the repeated disassembly of the residual sauce recycling device is avoided, the working efficiency is improved, and the labor intensity is reduced; in addition, when the viscosity of the sauce is relatively small (can flow in the pipeline), the lower end of the guide funnel 7 can be connected with the raw material barrel through the pipeline, so that the labor cost is reduced, the labor intensity is reduced, and the working efficiency is improved.

Example 4: as shown in fig. 1 and 2, the device further comprises a U-shaped turn hoop 9, a bolt 10 and a nut, wherein the middle part of the right side of the residual sauce recycling device is fixedly provided with a U-shaped turn hoop 9,U with an opening to the right, the inner side of the left end of the U-shaped turn hoop 9 is connected with the frame 2, the right end of the U-shaped turn hoop 9 is sequentially provided with a first through hole and a second through hole which are communicated from front to back, and the rear end of the bolt 10 sequentially passes through the first through hole and the second through hole from front to back and is then screwed with the nut positioned at the rear side of the second through hole. By the arrangement, the U-shaped turn hoop 9 can be reliably connected with a rectangular or square rack and a round or nearly round rack, the bolts 10 and the nuts are convenient to detach, and the residual sauce recycling device can be quickly cleaned, killed, maintained and replaced; the fixed connection between the residual sauce recycling device and the U-shaped turn hoop 9 can be realized through riveting, welding or bonding and the like in the prior known technology. The U-turn 9 can also be realized by a C-turn or two fasteners with opposite openings, as desired.

The technical characteristics form the embodiment of the utility model, have stronger adaptability and implementation effect, and can increase or decrease unnecessary technical characteristics according to actual needs so as to meet the requirements of different situations.

Claims

1. The residual sauce recycling device for the rotary fluid filling machine is characterized by comprising a rotary fluid filling machine and a residual sauce recycling device, wherein the rotary fluid filling machine comprises a frame, a storage tank, a filling host machine and a conveying mechanism, the storage tank is arranged at the upper part of the frame, the filling host machine is rotatably arranged at the lower side of the storage tank, a plurality of filling heads communicated with the storage tank are uniformly distributed at the lower side of the filling host machine along the circumference, the conveying mechanism is arranged on the frame corresponding to the position below the filling heads, and a tank outlet and a tank inlet are respectively arranged at the front side and the rear side of the right part of the conveying mechanism; the frame corresponding to the position of the tank outlet is provided with a residual sauce recovery device which can remove residual sauce at the lower end of the filling head, and the upper side of the left part of the residual sauce recovery device is flush with the lower side of the filling head.

2. The residual sauce recycling device for a rotary fluid filling machine according to claim 1, wherein the residual sauce recycling device is a recycling box with an upward opening and a bottom inclined in a left-high right-low shape, and the upper end of the rear side plate of the recycling box is positioned above the front side plate of the recycling box; the middle part of the right side of the recovery box is detachably arranged with the frame.

3. The residual sauce recycling device for a rotary fluid filling machine according to claim 2, further comprising a guide funnel, wherein a sauce taking port penetrating up and down is arranged in the middle of the right end of the bottom plate of the recycling box, and the guide funnel is fixedly arranged on the lower side of the recycling box corresponding to the sauce taking port.

4. The residual sauce recycling device for a rotary fluid filling machine according to claim 1, 2 or 3, further comprising a U-shaped turn hoop, a bolt and a nut, wherein the U-shaped turn hoop with a right opening is fixedly arranged in the middle of the right side of the residual sauce recycling device, the inner side of the left end of the U-shaped turn hoop is connected with the frame, a first through hole and a second through hole which are communicated from front to back are sequentially arranged at the right end of the U-shaped turn hoop, and the rear end of the bolt is screwed with the nut positioned at the rear side of the second through hole after sequentially passing through the first through hole and the second through hole from front to back.