CN219135568U

CN219135568U - High-efficient conversion line that turns over moves carries conveyor

Info

Publication number: CN219135568U
Application number: CN202223276676.2U
Authority: CN
Inventors: 马剑; 杨晨; 黄曰龙; 豆永恒; 宋家俊
Original assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Current assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Priority date: 2022-12-07
Filing date: 2022-12-07
Publication date: 2023-06-06
Anticipated expiration: 2032-12-07

Abstract

The utility model discloses a high-efficiency turnover line transfer conveying device which comprises a first conveying line, a second conveying line, an adsorption turnover unit arranged above the first conveying line and an adsorption conveying unit moving above the first conveying line and the second conveying line. The utility model can safely and reliably realize the integral overturning movement of the battery plate module and realize efficient line changing and carrying.

Description

High-efficient conversion line that turns over moves carries conveyor

[ field of technology ]

The utility model belongs to the technical field of conveying devices, and particularly relates to a high-efficiency overturning line-changing transfer conveying device.

[ background Art ]

In the production process of the photovoltaic module, a procedure is to sequentially stack the battery pieces on a heating curing conveying platform according to a tile stacking scheme, link the battery pieces into a whole through curing of an adhesive to form the battery module, convey the battery module to a glass base plate assembly, and convey the battery module to a next work station along with the glass base plate assembly. When the cell is folded, the cell can be folded reversely according to different structures and different processes of the cell modules, so that after the cell modules are folded, the cell modules are required to be turned to a right-side-up state and then placed on the glass bottom plate assembly. The overlapping area between the battery pieces in the battery module is very small, so that the overall structure of the battery module is weak, the suction nozzle group with dense layout is required to be adsorbed and carried during carrying, and the battery pieces are required to be taken and put lightly during carrying, so that hidden cracking or unfilled corner damage of the battery pieces is easily caused.

The utility model provides a among the prior art patent number CN114597289A discloses a photovoltaic module automatic production line, and it is further disclosed a glass tilting mechanism, this glass tilting mechanism adopts the mode of upper and lower bilayer transfer chain to realize the centre gripping of glass and carries it away with the transfer chain after utilizing the tilting motion with glass board upset 180, but can not be applicable to the less battery module tilting motion of structure, and in this mechanism, every glass is to overturn and accomplish and export completely after, in next glass can enter tilting mechanism, next glass's input time has lost the holistic time beat of production line.

Therefore, an additional design of an efficient transfer line transfer conveyor is needed to solve the above technical problems.

[ utility model ]

The utility model mainly aims to provide a high-efficiency turnover line transfer conveying device which can safely and reliably realize the integral turnover movement of a battery piece module and realize high-efficiency line replacement conveying.

The utility model realizes the aim through the following technical scheme: the utility model provides a high-efficient conversion line that turns over moves conveyer, it includes first transfer chain and second transfer chain, sets up the absorption upset unit of first transfer chain top and the absorption transport unit that first transfer chain with the second transfer chain top is removed.

Further, the first conveying line is of a large-format conveying belt structure.

Further, the second conveying line is located on the parallel side of the first conveying line or on the output end side of the first conveying line.

Further, the adsorption turnover unit comprises a first driving piece, a first bracket driven by the first driving piece to move up and down, a rotating shaft rotatably arranged on the first bracket, a first adsorption module fixed on the rotating shaft and a second driving piece fixed on the first bracket to drive the rotating shaft to rotate.

Further, the first support is of a U-shaped structure, two ends of the rotating shaft are rotatably arranged at two free ends of the first support, and a rectangular structure is formed together with the first support.

Further, the second driving piece is provided with two sections which are respectively fixed on two sides of the first bracket.

Further, a second driving belt is arranged on the first bracket, one end of the second driving belt is wound on a synchronous pulley on the rotating shaft, and the movable end of the second driving member is fixedly connected with the second driving belt.

Further, the first bracket is provided with a rack driven by the second driving piece to horizontally move, and the rotating shaft is provided with a gear meshed with the rack.

Further, the absorption transport unit includes the third driving piece, receives the third driving piece is in first transfer chain with the backup pad of second transfer chain top horizontal migration, fix in fourth driving piece in the backup pad, receive the fourth driving piece drive carries out the second support of up-and-down motion and sets up second absorption module on the second support.

Further, the first adsorption module and the second adsorption module comprise a plurality of groups of suction nozzle modules, and the suction nozzle modules are arranged at intervals along the long side direction of the battery module and are equivalent to the width of the battery module.

Compared with the prior art, the efficient turning line transfer conveying device has the beneficial effects that: the adsorption turnover unit is arranged above a first conveying line for conveying the battery module, lifting motion and turnover driving are configured, the adsorption battery module achieves turnover motion in a space above the first conveying line, the adsorption conveying unit is arranged above a second conveying line for conveying the glass bottom plate assembly, line changing and transferring between the two conveying lines are achieved, and meanwhile, the adsorption turnover unit is matched for achieving carrying and transferring of the battery module; and after the adsorption overturning unit adsorbs the battery module and upwards breaks away from first transfer chain, next battery module can input, can accomplish the transport of next battery module in place in upset line change transfer process, reduce middle latency, improved the production beat of whole production line.

[ description of the drawings ]

FIG. 1 is a schematic perspective view of an embodiment of the present utility model;

FIG. 2 is a schematic diagram of an adsorption turnover unit according to an embodiment of the present utility model;

FIG. 3 is a schematic diagram of a partial structure of an adsorption flip unit according to an embodiment of the present utility model;

FIG. 4 is a schematic diagram of an adsorption transport unit according to an embodiment of the present utility model;

the figures represent the numbers:

100-high-efficiency overturning, line changing, transferring and conveying device; 101-a battery module; 102-a glass floor assembly;

1-a first conveyor line; 2-a second conveyor line; the device comprises a 3-adsorption overturning unit, a 31-first driving piece, a 32-first bracket, a 33-rotating shaft, a 34-first adsorption module, a 341-suction nozzle module, a 35-second driving piece, a 36-first portal frame, a 37-first driving belt, a 38-first sliding rail and a 39-second driving belt; 4-absorption transport unit, 41-third driving piece, 42-backup pad, 43-fourth driving piece, 44-second support, 45-second absorption module, 46-second portal frame, 461-crossbeam, 47-second slide rail, 48-third drive belt.

[ detailed description ] of the utility model

Embodiment one:

referring to fig. 1-4, the present embodiment is a high-efficiency turnover line transfer conveying apparatus 100, which includes a first conveying line 1, a second conveying line 2, an adsorption turnover unit 3 disposed above the first conveying line 1, and an adsorption conveying unit 4 moving above the first conveying line 1 and the second conveying line 2.

The first conveying line 1 is mainly used for being arranged at the output end of the shingle equipment and receiving the battery module 101 after the shingle is solidified, the first conveying line 1 adopts a large-breadth conveying belt structure, the battery module 101 is supported by utilizing the plane integrity of the conveying belt, and damage to the battery module 101 is avoided.

The second conveyor line 2 may be disposed on a parallel side of the first conveyor line 1 or on a conveying end side of the first conveyor line 1 according to a layout of field devices, and is mainly used for inputting the glass floor assembly 102 into place to receive the battery module 101. The second conveyor line 2 may be a multi-strip conveyor structure or a roller conveyor structure due to the strong overall structural nature of the glass floor assembly 102, which is not limited in this embodiment.

In this embodiment, the second conveyor line 2 is located on the parallel side of the first conveyor line 1.

The adsorption and turnover unit 3 includes a first driving member 31, a first bracket 32 driven by the first driving member 31 to move up and down, a rotating shaft 33 rotatably provided on the first bracket 32, a first adsorption module 34 fixed on the rotating shaft 33, and a second driving member 35 fixed on the first bracket 32 to drive the rotating shaft 33 to rotate. The side of first transfer chain 1 is provided with first portal frame 36, and first driving piece 31 is fixed on first portal frame 36 for the motor, is provided with on two stands of first portal frame 36 and carries out cyclic drive's first drive belt 37 and the first slide rail 38 of vertical setting driven by first driving piece 31, and first support 32 is in through the slider slip setting on first slide rail 38 and through the mounting with first drive belt 37 fixed connection drives first drive belt 37 vertical cyclic drive through first driving piece 31 and realizes first support 32 the up-and-down motion on first slide rail 38.

The first support 32 is in a U-shaped structure, two ends of the rotating shaft 33 are rotatably arranged at two free ends of the first support 32, and a rectangular structure is formed together with the first support 32 to provide space for overturning the first adsorption module 34. In this embodiment, the second driving member 35 is provided with two sections fixed on two sides of the first bracket 32 respectively, and simultaneously drives two ends of the rotating shaft 33 to synchronously rotate, so as to improve the stability of overturning. In this embodiment, the second driving member 35 is an air cylinder, two side profiles of the first bracket 32 are provided with a second driving belt 39, one end of the second driving belt 39 is wound on a synchronous pulley on the rotating shaft 33, the piston end of the second driving member 35 is fixedly connected with the second driving belt 39 through a fixing member, and the second driving member 35 drives the second driving belt 39 to drive, thereby driving the rotating shaft 33 to rotate, and realizing overturning driving. In this embodiment, the rotation shaft 33 is driven to rotate by the transmission of the synchronous belt, so that the first adsorption module 34 can be turned more gently and stably.

In other embodiments, the second driving member 35 may also adopt a rack-and-pinion transmission for driving the rotation shaft 33, that is, a rack is disposed on the first bracket 32, a gear meshed with the rack is disposed on the rotation shaft 33, and the rotation driving of the rotation shaft 33 can be achieved by driving the rack to move horizontally through the second driving member 35.

In another embodiment, the second driving member 35 may further adopt a link transmission to drive the rotating shaft, that is, a swing arm link is fixedly disposed on the rotating shaft 33, and the piston end of the second driving member 35 is hinged to one end of the swing arm link through a transmission link, so as to drive the swing link to rotate around the axis of the rotating shaft 33, thereby driving the rotating shaft 33 to rotate.

The suction and transport unit 4 includes a third driving member 41, a support plate 42 moved by the third driving member 41 over the first conveyor line 1 and the second conveyor line 2, a fourth driving member 43 fixed to the support plate 42, a second bracket 44 driven by the fourth driving member 43 to move up and down, and a second suction module 45 provided on the second bracket 44. The third driving piece 42 is arranged on the second portal frame 46, a beam 461 at the top of the second portal frame 46 is provided with a second sliding rail 47 and a third driving belt 48, the third driving piece 42 is fixed on the beam 461 and drives the third driving belt 48 to circularly drive, and the supporting plate 42 is arranged on the second sliding rail 47 in a sliding manner through a sliding block and is fixedly connected with the third driving belt 48. In this embodiment, the third driving member 41 and the fourth driving member 43 are motors, and high-precision transfer driving is realized.

The first adsorption module 34 and the second adsorption module 45 each include a plurality of groups of suction nozzle modules 341, and the suction nozzle modules 341 are arranged along the longitudinal direction of the battery module at intervals and have the same width as the battery module 101. The battery module 101 can be stably and safely adsorbed through the structural design of the first adsorption module 34, so that the whole flatness of the battery module 101 is ensured, and phenomena such as bending or damage cannot occur.

The working flow of the efficient turning line transfer conveying device 100 according to this embodiment is as follows: the battery module 101 is conveyed to the first conveying line 1 to be in place, and the glass base plate assembly 102 is conveyed to the second conveying line 2 to be in place; the first adsorption module 34 descends to a set height to adsorb the battery module 101, then the first driving piece 31 drives the battery module 101 to ascend to the set height, and under the driving of the second driving piece 35, the first adsorption module 34 adsorbs the battery module 101 to turn over 180 degrees, so that the front face faces upwards, and the horizontal state is maintained; then the second adsorption module 45 moves to the upper part of the battery module 101 and adsorbs the battery module 101 downwards, at the same time, the first adsorption module 34 releases the adsorption force to the battery module 101, the second adsorption module 45 adsorbs the battery module 101 to rise, then translate to the upper part of the second conveying line 2, then descend to place the battery module 101 on the glass bottom plate assembly 102, finish the turnover line change transfer of the battery module 101, and then the glass bottom plate assembly 102 and the battery module 101 are conveyed out together by the second conveying line 2; and in the process that the battery module 101 is adsorbed and lifted by the first adsorption module 34 to be placed on the glass bottom plate assembly 102, the next battery module 101 is conveyed to the first conveying line 1 and conveyed in place, so that the time for inputting the battery module in place can be saved, and the beat loss can be reduced.

What has been described above is merely some embodiments of the present utility model. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.

Claims

1. The utility model provides a high-efficient conversion line that turns over moves carries conveyor, its characterized in that includes first transfer chain and second transfer chain: the device also comprises an adsorption overturning unit arranged above the first conveying line and an adsorption carrying unit moving above the first conveying line and the second conveying line.

2. The efficient turnover line change transfer conveyor of claim 1, wherein: the first conveying line is of a large-breadth conveying belt structure.

3. The efficient turnover line change transfer conveyor of claim 1, wherein: the second conveying line is positioned on the parallel side of the first conveying line or on the output end side of the first conveying line.

4. The efficient turnover line change transfer conveyor of claim 1, wherein: the adsorption turnover unit comprises a first driving piece, a first bracket driven by the first driving piece to move up and down, a rotating shaft rotatably arranged on the first bracket, a first adsorption module fixed on the rotating shaft and a second driving piece fixed on the first bracket to drive the rotating shaft to rotate.

5. The efficient turnover, line-changing, transfer and conveying device of claim 4, wherein: the first support is of a U-shaped structure, two ends of the rotating shaft are rotatably arranged at two free ends of the first support, and a rectangular structure is formed together with the first support.

6. The efficient turnover, line-changing, transfer and conveying device of claim 5, wherein: the second driving piece is provided with two sections which are respectively fixed on two sides of the first bracket.

7. The efficient turnover, line-changing, transfer and conveying device of claim 4, wherein: the first bracket is provided with a second transmission belt, one end of the second transmission belt is wound on a synchronous pulley on the rotating shaft, and the movable end of the second driving piece is fixedly connected with the second transmission belt.

8. The efficient turnover, line-changing, transfer and conveying device of claim 4, wherein: the first support is provided with a rack which is driven by the second driving piece to horizontally move, and the rotating shaft is provided with a gear meshed with the rack.

9. The efficient turnover, line-changing, transfer and conveying device of claim 4, wherein: the absorption transport unit comprises a third driving piece, a supporting plate horizontally moving above the first conveying line and the second conveying line by the third driving piece, a fourth driving piece fixed on the supporting plate, a second support driven by the fourth driving piece to move up and down, and a second absorption module arranged on the second support.

10. The efficient turnover line change transfer conveyor of claim 9, wherein: the first adsorption module and the second adsorption module comprise a plurality of groups of suction nozzle modules, and the suction nozzle modules are arranged at intervals along the long side direction of the battery module and are equivalent to the width of the battery module.