CN219133867U - Power domain control system - Google Patents

Power domain control system Download PDF

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Publication number
CN219133867U
CN219133867U CN202223235392.9U CN202223235392U CN219133867U CN 219133867 U CN219133867 U CN 219133867U CN 202223235392 U CN202223235392 U CN 202223235392U CN 219133867 U CN219133867 U CN 219133867U
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execution module
control
control execution
chip
module
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胡敏
屈年鹤
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Xinwangda Power Technology Co ltd
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Sunwoda Electric Vehicle Battery Co Ltd
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Abstract

The application discloses power domain control system relates to new forms of energy electric automobile technical field, include: a battery pack including a domain controller; the control execution module is in communication connection with the domain controller; the sensing module is electrically connected with the control execution module; the execution module is electrically connected with the control execution module; the domain controller is used for controlling the sensing module to acquire signals through the control execution module, and is also used for controlling the execution module to work through the control execution module. The power domain system reduces the number of plugging times when the battery pack is replaced while reducing the connector pins of the battery pack, and is convenient for replacing the battery pack.

Description

Power domain control system
Technical Field
The application relates to the technical field of new energy electric automobiles, in particular to a power domain control system.
Background
Along with the intelligent development of new energy electric vehicles, the whole vehicle electronic electric architecture is developed from distributed to centralized evolution, and the domain control technology is used more and more widely, wherein a power domain is an important plate of the new energy electric vehicles, and in order to reduce the cost of a related controller of a power system and improve the performance of the power system, the method commonly used in the market at present is to integrate high-voltage components of the power domain and integrate part of functions of a main control part of a battery manager in the whole vehicle controller so as to form the power domain controller. However, the existing domain controller has more control functions, so that the number of pins of the connector is more, and the power domain controller is arranged in the battery pack, so that the connector is required to be plugged and pulled out for multiple times when the battery pack is replaced, and great inconvenience is caused.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the power domain control system is provided, the number of plugging times when the battery pack is replaced is reduced while the pins of the connector of the battery pack are reduced, and the battery pack is convenient to replace.
In order to solve the technical problems, the application provides the following technical scheme;
the present application provides a power domain control system, comprising:
a battery pack including a domain controller;
the control execution module is in communication connection with the domain controller;
the sensing module is electrically connected with the control execution module;
the execution module is electrically connected with the control execution module;
the domain controller is used for controlling the sensing module to acquire signals through the control execution module, and is also used for controlling the execution module to work through the control execution module.
The power domain control system according to the embodiment of the application has at least the following beneficial effects: according to the battery pack, the control execution function and the sampling function of the domain controller are independent, the control execution module is arranged outside the battery pack, the plug-in frequency of replacing the battery pack is reduced while the connector pins of the battery pack are reduced, and the battery pack is convenient to replace.
According to some embodiments of the present application, the control execution module further includes a main control chip and a communication chip, the main control chip is connected with the communication chip, the main control chip is used for controlling the execution module, and the communication chip is used for implementing communication connection between the control execution module and the domain controller.
According to some embodiments of the present application, the control execution module further includes a high-side driving circuit and a low-side driving circuit, where the high-side driving circuit and the low-side driving circuit are both connected to the main control chip, and the high-side driving circuit and the low-side driving circuit are respectively used for driving different components in the execution module.
According to some embodiments of the present application, the control execution module further includes a power conversion chip, which is connected to the main control chip, and is configured to provide a required power supply voltage for the execution module and the sensing module.
According to some embodiments of the present application, the power conversion chip includes a system base chip or a linear voltage regulator.
According to some embodiments of the present application, the control execution module further includes a signal acquisition circuit, where the signal acquisition circuit is connected to the main control chip and is configured to acquire a sampling signal, and the signal acquisition circuit is further electrically connected to the sensing module and is configured to send the sampling signal to the sensing module.
According to some embodiments of the present application, the battery pack further includes a plurality of slave control board modules, and the slave control board modules are in communication connection with the domain controller, and are configured to collect temperature signals, voltage signals and current signals of the battery pack.
According to some embodiments of the present application, the sensing module includes an accelerator pedal sensor, a brake pedal sensor, a temperature sensor, a pressure sensor, and a voltage sensor; the system comprises a control execution module, an accelerator pedal sensor, a brake pedal sensor, a temperature sensor, a pressure sensor and a voltage sensor, wherein the accelerator pedal sensor is used for collecting accelerator pedal position signals, the brake pedal sensor is used for collecting brake pedal position signals, the temperature sensor is used for collecting external temperature and temperature signals of the battery pack, the pressure sensor is used for collecting collision pressure signals, and the voltage sensor is used for collecting voltage signals received by the control execution module.
According to some embodiments of the application, the execution module comprises a water pump, a fan, a vacuum pump, a relay, and a vehicle lamp.
According to some embodiments of the present application, the system further comprises an ac charger, a dc power converter, and a motor controller, all communicatively coupled to the domain controller, and also communicatively coupled to the control execution module.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
The foregoing and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, wherein:
FIG. 1 is a block diagram of a power domain control system provided in an embodiment of the present application;
FIG. 2 is a hardware configuration diagram of a control execution module according to another embodiment of the present application;
FIG. 3 is a block diagram of a control execution module provided in another embodiment of the present application;
FIG. 4 is a block diagram of a prior art power domain control system provided in accordance with another embodiment of the present application.
Reference numerals:
a battery pack 100; a domain controller 110; a slave control board module 120; a control execution module 200; a high-low side driving circuit 210; a high-side driving circuit 211; a low-side drive circuit 212; a main control chip 220; a power conversion chip 230; a communication chip 240; a signal acquisition circuit 250; a sensing module 300; an execution module 400; an ac charger 500; a dc power converter 600; a motor controller 700.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it should be understood that references to orientation descriptions, such as directions of up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the description of the present application, the meaning of a number is one or more, the meaning of a number is two or more, greater than, less than, exceeding, etc. are understood to not include the present number, and the meaning of a number above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical solution.
With the increase of the storage quantity of new energy electric vehicles and the intelligent development of the electric vehicles, the cost and the performance of the whole vehicle become the focus of attention. In order to meet the low-cost and high-performance conditions, the electronic electric architecture gradually evolves from distributed to centralized, and the domain control technology is used more and more widely, wherein the power domain is an important plate of the new energy electric automobile, referring to fig. 4, fig. 4 is a block diagram of an existing power domain control system provided by another embodiment of the present application, it can be understood that, in order to reduce the cost of the related controller of the power system and improve the performance of the power system, a method commonly used in the market at present integrates high-voltage components (such as a motor, a speed reducer, a motor controller, a direct-current power supply converter, an alternating-current charger and a distribution box) of the power domain, and integrates part of functions of a main control part of a battery manager into a whole vehicle controller to form the power domain controller. However, the existing domain controller has more control functions, so that the number of pins of the connectors is more, and the power domain controller is built in the battery pack, so that when the battery pack is dead, the plurality of pins of the connectors are required to be plugged and unplugged when the battery pack is replaced, and then the removed battery pack is charged in the battery replacing station, so that great inconvenience is caused. Moreover, because the frequency of replacing the battery pack is frequent, in the life cycle of a product, even the plug of tens of thousands times needs to be met, and the plug-in pin of the power domain controller is required to have higher plug-in performance and reliability.
Referring to fig. 1, fig. 1 is a block diagram of a power domain control system according to an embodiment of the present application, it may be understood that a power domain control system includes: a battery pack 100, the battery pack 100 including a domain controller 110; the control execution module 200, the control execution module 200 is connected with the domain controller 110 in a communication manner; the sensing module 300, the sensing module 300 is connected with the control execution module 200 electrically; the execution module 400, the execution module 400 is electrically connected with the control execution module 200; the domain controller 110 is configured to control the sensing module 300 to collect signals by controlling the execution module 200, and the domain controller 110 is also configured to control the execution module 400 to operate by controlling the execution module 200.
It should be noted that, the control execution function and the sampling function of the domain controller 110 are independent, and the control execution module 200 is disposed outside the battery pack 100 as a sub-board of the domain controller 110, so that the resources of the connector pins of the battery pack 100 are reduced, and the connector pins of the domain controller 110 can be reduced from above 100 pins to within 20 pins, thereby facilitating the replacement of the battery pack 100.
According to one embodiment of the present application, after the control execution function and the sampling function are all external to the control execution module 200, the domain controller 110 only retains the controller area network (Controller Area Network, CAN) communication signal, the power signal and the related wake-up signal, when the operator starts the vehicle, the domain controller 110 obtains the wake-up signal input from the outside and wakes up the control execution module 200 according to the wake-up signal, and on the other hand, when the operator wakes up the control execution module 200 through the external module electrically connected to the control execution module 200, the control execution module 200 may further wake up the domain controller 110. The domain controller 110 mainly controls the sensing module 300 to collect signals through the control execution module 200, and also controls the execution module 400 to work through the control execution module 200. The control execution module 200 may generate a sampling signal at preset intervals, and control the sensing module 300 electrically connected to the control execution module 200 to perform sampling operation according to the sampling signal, and acquire data information transmitted after the sampling of the sensing module 300, for example: high-voltage interlocking signal acquisition, temperature acquisition and the like; on the other hand, when the operator needs to control the fan, the water pump or the high-voltage relay, the operator inputs the execution output signal to the control execution module 200, so that the control execution module 200 can obtain the execution output signal input by the operator, and control the corresponding execution module 400 to execute the operation corresponding to the execution output signal according to the execution output signal.
Specifically, the control execution module 200 may not only control the execution module 400 to execute a corresponding operation according to an execution output signal input by an operator, when the control execution module 200 analyzes the sampled data transmitted by the sensing module 300 to obtain that a certain sampled data is higher than a preset alert threshold, the control execution module 200 may also automatically send an execution output signal to a certain execution module 400 corresponding to the sampled data, so that the sampled data obtained by sampling the execution module 400 at the next moment of the sensing module 300 may be lower than the preset alert threshold. More specifically, when the control execution module 200 obtains that the temperature at the current time is higher than the preset warning threshold, the control execution module 200 will automatically send an execution output signal to the fan, so that the fan cools the current environment until the temperature value obtained by sampling at the next time is lower than the preset warning threshold.
It should be noted that, the communication connection in the application includes a CAN bus connection and a local interconnect network (Local Interconnect Network, LIN) connection, and the electrical connection includes connection through a hardware socket, and a specific connection mode is determined according to a function of the electric automobile, so that the application does not specifically limit the connection mode, and CAN meet signal transmission between components.
According to another embodiment of the present application, the control execution module 200 can be further connected with a plurality of hard-wire signals, and specific control functions should be formulated and designed according to actual requirements of the vehicle, which is not specifically limited in the present application.
Referring to fig. 3, fig. 3 is a block diagram of a control execution module 200 according to another embodiment of the present application, it is to be understood that the control execution module 200 further includes a main control chip 220 and a communication chip 240, the main control chip 220 is connected to the communication chip 240, the main control chip 220 is used for controlling the execution module 400, and the communication chip 240 is used for implementing communication connection between the control execution module 200 and the domain controller 110.
Referring to fig. 2, fig. 2 is a hardware structure diagram of a control execution module 200 according to another embodiment of the present application, where a main control chip 220 includes a plurality of external pins, and different external components and chips can be connected through the external pins, for example: the external pin is connected with different sensing components in the sensing module 300 to acquire gear signals, feedback signals of the fan, pressure signals, positions of a brake pedal, the rotating speed of the fan and the like; and can also be connected with different execution components in the execution module 400 through external pins so as to realize accelerator pedal opening, brake pedal opening, control pressure and the like.
According to another embodiment of the present application, the functions of power domain control generally include: for achieving the functions of power on/off management, charging management, torque management, high-voltage battery management, high-voltage safety management, thermal management, fault diagnosis and the like of the whole vehicle, the control execution module 200 also comprises a plurality of chips, including a main control chip 220 and a communication chip 240, wherein the main control chip 220 can control the execution module 200 through external pins to perform operations corresponding to execution output signals, such as controlling water supply and drainage of a water pump, controlling the rotating speed of a fan or controlling a high-voltage relay; the main control chip 220 is connected with the communication chip 240 through an external pin, the communication chip 240 CAN realize CAN bus communication and LIN serial communication, and the selection of the communication chip 240 is determined according to the function to be realized by the domain controller 110.
It is understood that the control execution module 200 further includes a high-side driving circuit 210 and a low-side driving circuit 220, where the high-side driving circuit 210 and the low-side driving circuit 220 are connected to the main control chip, and the high-side driving circuit 210 and the low-side driving circuit 220 are respectively used for driving different components in the execution module 400.
According to one embodiment of the present application, the main control chip 220 may also be connected to the high-side driving circuit 210 and the low-side driving circuit 220 through external pins to perform high-side driving and low-side driving; the high-voltage interlocking can be realized through the external pin, so that the safety of the power domain control system of the application is ensured; pulse width modulation may also be performed through the external pins to digitally encode the analog signal level. Specifically, high side driving refers to enabling the driving device by closing the switch at the power line immediately before the electric appliance or the driving device, and low side driving refers to enabling the driving device by closing the bottom line after the electric appliance or the driving device. High-pressure interlock is a safe design method for monitoring the integrity of a high-pressure loop with a low-pressure signal, and different power domain control systems may have different high-pressure interlock implementations. More specifically, one of the risk points of high-voltage systems of electric automobiles is sudden power failure, and the automobiles lose power. There are several reasons for the possibility of losing power of the automobile, one of which is that the high-voltage loop is automatically released. The high-voltage interlocking can monitor the sign, provide alarm information for the whole vehicle controller before high-voltage power failure, and reserve the time for the whole vehicle system to take countermeasures. Another risk point of electric vehicles is manual misoperation, and in the working process of the system, the high-voltage connection point is manually disconnected. If no high-voltage interlocking design exists, the whole loop voltage is added at two ends of the break point at the moment of disconnection, and the high-voltage interlocking device is dangerous for devices which do not have breaking capacity, such as a high-voltage connector.
It will be appreciated that the battery pack 100 also includes a battery for providing the drive signal.
It should be noted that, the battery is used to provide a driving signal for each module, but since the voltage output by the battery is fixed by 12v, and the voltages required by each module are different, on the other hand, in order to reduce the socket pins of the battery pack 100, the battery is electrically connected with the control execution module 200, so that the battery sends the driving signal to the control execution module 200, the control execution module 200 provides a plurality of socket pins, and provides the driving signal for the sensing module 300 and the execution module 400, so that the socket pins of the battery pack 100 are reduced, and the battery is convenient to replace.
It is understood that the control execution module 200 further includes a power conversion chip 230; the power conversion chip 230 is connected to the main control chip 220 for providing a required power supply voltage to the execution module 400 and the sensing module 300.
It is understood that the power conversion chip 230 includes a system base chip and a linear regulator.
According to one embodiment of the present application, the power conversion chip 230 may be a system basic new SBC, or may be replaced by a low dropout linear regulator LDO, and its main function is to convert the 12V voltage transmitted by the battery into the working voltage required by the main control chip 220 and the power supply voltages required by the sensing module 300 and the executing module 400, and output them to the corresponding components of the sensing module 300 and the executing module 400. Specifically, the power conversion chip 230 can also verify the converted voltage, to verify whether the output voltage is successfully converted into the working voltage required by the main control chip 220 and the power supply voltages required by the sensing module 300 and the executing module 400.
It will be appreciated that the control execution module 200 further includes a signal acquisition circuit 250, the signal acquisition circuit 250 is connected to the main control chip 220 for acquiring a sampling signal, and the signal acquisition circuit 250 is further electrically connected to the sensing module 300 for transmitting the sampling signal to the sensing module 300.
In order to facilitate the control of the execution module 200 to collect the different signals transmitted by the sensing module 300, the signal collection circuit 250 of the present application further includes an analog signal collection circuit and a digital signal collection circuit according to one embodiment of the present application.
According to an embodiment of the present application, the model of the main control chip 220 may be R7F701372AEABG, or may be other types of micro control units MCU, which can obtain a sampling signal and send the sampling signal to the sensing module 300, so that the sensing module 300 performs a sampling operation corresponding to the sampling signal, and obtains an execution output signal and sends the execution output signal to the execution module 400, so that the execution module 400 performs an operation corresponding to the execution output signal.
It is understood that the battery pack 100 further includes a plurality of slave control board modules 120, and the slave control board modules 120 are communicatively connected to the domain controller 110 for collecting temperature signals, voltage signals and current signals of the battery pack 100.
According to one embodiment of the present application, the battery pack 100 further includes a plurality of slave board modules 120, the domain controller 110 and the slave board modules 120 being in CAN bus communication, the different slave board modules 120 being preceded by a daisy-chain topology connection communication.
It is understood that the sensing module 300 includes an accelerator pedal sensor, a brake pedal sensor, a temperature sensor, a pressure sensor, and a voltage sensor; the accelerator pedal sensor is used for acquiring an accelerator pedal position signal, the brake pedal sensor is used for acquiring a brake pedal position signal, the temperature sensor is used for acquiring an external temperature and a temperature signal of the battery pack 100, the pressure sensor is used for acquiring a collision pressure signal, and the voltage sensor is used for acquiring a voltage signal received by the control execution module 200.
It is understood that the execution module 400 includes a water pump, a fan, a vacuum pump, a relay, a vehicle lamp.
According to an embodiment of the present application, the present application needs to collect signals from a plurality of execution modules 400 of the electric vehicle through the sensing module 300, wherein the execution modules 400 include a water pump, a fan, a vacuum pump, a relay, a vehicle lamp, and the like, and in an actual operation process, the water pump can receive water supply and drainage signals transmitted by the control execution module 200 and perform water supply operation and drainage operation according to the water supply and drainage signals; the fan can receive the rotation speed adjusting signal transmitted by the control execution module 200 and perform rotation speed adjusting operation, and can also receive the switching signal transmitted by the control execution module 200 and perform opening operation or closing operation according to the switching signal; similarly, an operator may operate on a panel of the electric vehicle, so that the control execution module 200 controls the single execution component or the multiple execution components to operate according to the execution output signal. Specifically, the sensing module 300 includes sensing components such as an accelerator pedal sensor, a brake pedal sensor, a temperature sensor, a pressure sensor, and a voltage sensor, where the accelerator pedal sensor is disposed on the accelerator pedal, the brake pedal sensor is disposed on the brake pedal, the temperature sensor is disposed in the cabin and in various places of the vehicle body, so as to timely detect that the operating temperature of the vehicle component is too high, the pressure sensor can be disposed at the front and rear ends of the wheel or the vehicle, and timely detect that the vehicle collides with other objects, and the voltage sensor is disposed at the battery pack 100 to prevent the voltage output from the battery from being too high. More specifically, after the execution component operates, the sensing component installed above the execution component collects corresponding data information at preset intervals and sends the data information to the control execution module 200, so that the control execution module 200 can analyze the data information of each execution component of the execution module 400 at any time, if a certain item of data is higher than a preset early warning threshold, the control execution module 200 can early warn in time and adjust the execution component corresponding to the data, thereby improving the safety performance of the power domain system of the application.
It will be appreciated that the system further includes an ac charger 500, a dc power converter 600, and a motor controller 700, the ac charger 500, the dc power converter 600, and the motor controller 700 are all communicatively coupled to the domain controller 110, and the ac charger 500, the dc power converter 600, and the motor controller 700 are also communicatively coupled to the control execution module 200.
Referring to fig. 1, according to an embodiment of the present application, the present application further includes an ac charger 500, a dc power converter 600, and a motor controller 700, wherein the ac charger 500 is a power conversion device having a specific function for charging a battery, and the dc power converter 600 is used for converting electric energy stored in a power battery into electric energy required for driving a motor according to instructions such as a gear, an accelerator, a brake, etc., to control a starting operation, a forward and backward speed, a climbing force, etc., of an electric vehicle, or to assist braking of the electric vehicle, and to store a part of braking energy into the power battery.
The embodiments of the present application have been described in detail above with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application.

Claims (10)

1. A power domain control system, comprising:
a battery pack including a domain controller;
the control execution module is in communication connection with the domain controller;
the sensing module is electrically connected with the control execution module;
the execution module is electrically connected with the control execution module;
the domain controller is used for controlling the sensing module to acquire signals through the control execution module, and is also used for controlling the execution module to work through the control execution module.
2. The power domain control system of claim 1, wherein the control execution module further comprises a master control chip and a communication chip, the master control chip being coupled to the communication chip, the master control chip being configured to control the execution module, the communication chip being configured to implement a communication connection between the control execution module and the domain controller.
3. The power domain control system of claim 2, wherein the control execution module further comprises a high-side drive circuit and a low-side drive circuit, both of which are connected to the main control chip, the high-side drive circuit and the low-side drive circuit being respectively used to drive different components in the execution module.
4. The power domain control system of claim 3, wherein the control execution module further comprises a power conversion chip connected to the main control chip for providing the execution module and the sensing module with a desired supply voltage.
5. The power domain control system of claim 4, wherein the power conversion chip comprises a system base chip or a linear regulator.
6. The power domain control system of claim 4, wherein the control execution module further comprises a signal acquisition circuit connected to the main control chip for acquiring a sampled signal, the signal acquisition circuit further electrically connected to the sensing module for transmitting the sampled signal to the sensing module.
7. The power domain control system of claim 1, wherein the battery pack further comprises a plurality of slave control board modules communicatively coupled to the domain controller for collecting temperature signals, voltage signals and current signals of the battery pack.
8. The power domain control system of claim 1, wherein the sensing module comprises an accelerator pedal sensor, a brake pedal sensor, a temperature sensor, a pressure sensor, and a voltage sensor; the system comprises a control execution module, an accelerator pedal sensor, a temperature sensor, a pressure sensor, a voltage sensor and a control execution module, wherein the accelerator pedal sensor is used for collecting accelerator pedal position signals, the brake pedal sensor is used for collecting brake pedal position signals, the temperature sensor is used for collecting external temperature and temperature signals of the battery pack, the pressure sensor is used for collecting collision pressure signals, and the voltage sensor is used for collecting voltage signals received by the control execution module.
9. The power domain control system of claim 1, wherein the execution module comprises a water pump, a fan, a vacuum pump, a relay, a vehicle lamp.
10. The power domain control system of claim 2, further comprising an ac charger, a dc power converter, and a motor controller, wherein the ac charger, the dc power converter, and the motor controller are all communicatively coupled to the domain controller, and wherein the ac charger, the dc power converter, and the motor controller are also communicatively coupled to the control execution module.
CN202223235392.9U 2022-12-01 2022-12-01 Power domain control system Active CN219133867U (en)

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Application Number Priority Date Filing Date Title
CN202223235392.9U CN219133867U (en) 2022-12-01 2022-12-01 Power domain control system

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Application Number Priority Date Filing Date Title
CN202223235392.9U CN219133867U (en) 2022-12-01 2022-12-01 Power domain control system

Publications (1)

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CN219133867U true CN219133867U (en) 2023-06-06

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Address after: 518000 1-2 Floor, Building A, Xinwangda Industrial Park, No. 18 Tangjianan Road, Gongming Street, Guangming New District, Shenzhen City, Guangdong Province

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Address before: 518000 Xinwangda Industrial Park, No.18, Tangjia south, Gongming street, Guangming New District, Shenzhen City, Guangdong Province

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