CN219122209U - Full-automatic shrinkage testing machine - Google Patents
Full-automatic shrinkage testing machine Download PDFInfo
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- CN219122209U CN219122209U CN202223092474.2U CN202223092474U CN219122209U CN 219122209 U CN219122209 U CN 219122209U CN 202223092474 U CN202223092474 U CN 202223092474U CN 219122209 U CN219122209 U CN 219122209U
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Abstract
The application discloses a full-automatic shrinkage testing machine, which relates to the technical field of shrinkage tests and comprises a shell; a damping mechanism mounted inside the housing; an outer cylinder connected above the damping mechanism; the inner cylinder is arranged in the outer cylinder and driven to rotate by a driving mechanism, and vibration of the inner cylinder to the outer cylinder during rotation of the inner cylinder can be reduced by the damping mechanism; the pin joint is in the sealing door of casing front side, sealing door closure can be with form a sealed cavity in the inner tube, set up the controlling means in the casing, controlling means is used for receiving user's operating signal to send control signal to actuating mechanism and heating device, still be used for detecting washing weight, water level, temperature and washing rotational speed information, and show running state parameter and carry out unusual warning, the vibrations and the noise of during operation can be reduced to this application, make work more stable, can satisfy the cloth shrink test of multimode in the assurance test accuracy.
Description
Technical Field
The application relates to the technical field of shrinkage tests, in particular to a full-automatic shrinkage testing machine.
Background
The fabric needs to carry out various data detection before leaving the factory, the shrinkage test is one of them, the shrinkage is the shrinkage percentage of fabric after washing or soaking, among the prior art, the shrinkage test adopts the manual impregnation method of shrinking, the whole journey needs manual intervention, therefore not only inefficiency, and it is time-consuming and laborious, along with the progress of science and technology, the machine that can automated inspection shrinkage appears on the market, the cylinder that this machine adopted is installed in the casing, the machine is at the during operation, the cylinder rotates and can produce vibrations, noise is great and the machine operation is unstable when causing the test. And when the test is carried out, the method can only meet simple test conditions, and intelligent reminding and remote data viewing cannot be carried out.
Disclosure of Invention
In view of the above, the present application provides a full-automatic shrinkage testing machine to solve the above technical problems.
In order to achieve the above purpose, the present application provides the following technical solutions:
a full-automatic shrinkage testing machine, comprising:
a housing;
a damping mechanism mounted inside the housing;
an outer cylinder connected above the damping mechanism;
the inner cylinder is arranged in the outer cylinder and driven to rotate by a driving mechanism, and vibration of the inner cylinder to the outer cylinder during rotation of the inner cylinder can be reduced by the damping mechanism;
the sealing door is pivoted on the front side of the shell, and can be closed to form a sealed cavity in the inner cylinder;
the control device is arranged in the shell, is used for receiving an operation signal of a user, sending the control signal to the driving mechanism and the heating device, detecting washing weight, water level, water temperature and washing rotating speed information, displaying running state parameters and giving an abnormal alarm.
Further, the shock absorbing mechanism includes:
a lower mounting rack mounted at the bottom of the housing;
an upper mounting rack arranged at the lower end of the outer cylinder;
and a plurality of springs connected between the lower mounting frame and the upper mounting frame.
Further, the control device comprises an information detection module, a main control module, an operation display module and a data communication module;
the information detection module comprises a temperature sensor, a barometric pressure sensor and an encoder, wherein the temperature sensor, the barometric pressure sensor and the encoder are electrically connected with the main control module;
the main control module comprises a controller, a memory and a timer, wherein the memory and the timer are electrically connected with the controller;
the operation display module comprises an LCD (liquid crystal display) and a control key set, wherein the LCD is electrically connected with the controller through a display driving plate, and the control key set comprises a parameter setting key and a switch key.
Further, the heating device comprises a hot water tank, a first electromagnetic valve arranged on a water injection branch, an electric heater arranged in the hot water tank and a second electromagnetic valve arranged on a water outlet branch, wherein the first electromagnetic valve and the second electromagnetic valve are electrically connected with the controller;
the electric heater is connected with the power module through a connecting circuit, and a driving end of the relay is electrically connected with an I/O end of the controller.
Still further, still include drainage controlling means, drainage controlling means includes the drain pump, the drain pump passes through the drain filter and is connected with the drain pipe, the drain pump passes through actuating mechanism with the controller electricity is connected.
Still further, the driving mechanism comprises a variable frequency motor set and a variable frequency driver, wherein the variable frequency motor set is electrically connected with the controller through the variable frequency driver.
Still further, controlling means still includes alarm indication module, alarm indication module includes LED pilot lamp group and pronunciation warning module, pronunciation warning module includes speech synthesizer, speaker, speech synthesizer with the speaker electricity is connected, LED pilot lamp group with speech synthesizer all with the controller electricity is connected.
From the above technical scheme, the application has the advantages that:
1. be equipped with damper in this application, vibrations when can reducing the inner tube rotation for operate more steadily, thereby the running noise is littleer, and urceolus and inner tube adopt the mode of hanging to be connected with damper, need not to install cement lower margin, thereby work is more stable.
2. According to the cloth shrinkage test device, the accurate measurement of the test parameters is carried out through the various sensors, and the cloth shrinkage test is carried out by adopting the driving mechanism and the heating device, so that the multi-mode cloth shrinkage test can be met while the test accuracy is ensured, and the abnormal working state is reminded through the alarm indication module.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application, illustrate and explain the application and are not to be construed as limiting the application.
Fig. 1 is a schematic structural diagram of the present application.
Fig. 2 is a left side view of the present application.
Fig. 3 is a cross-sectional view of fig. 1 at C-C.
Fig. 4 is a cross-sectional view A-A of fig. 2.
Fig. 5 is a B-B cross-sectional view of fig. 2.
Fig. 6 is a schematic diagram of the composition structure of the control device of the present application.
List of reference numerals: the device comprises a shell 1, a sealing door 11, a handle 111, an LCD liquid crystal display 12, a driving mechanism 2, an outer cylinder 3, an inner cylinder 4, a damping mechanism 5, a lower mounting frame 51, a spring 52 and an upper mounting frame 53.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the present application more apparent, the present application will be described in further detail with reference to the embodiments and the accompanying drawings. The exemplary embodiments of the present application and their descriptions are used herein to explain the present application, but are not intended to be limiting of the present application.
Referring to fig. 1 to 6, as shown in fig. 1, 2, 3 and 6, the embodiment of the present application provides a full-automatic shrinkage testing machine, which comprises a housing 1; a damper mechanism 5, the damper mechanism 5 being mounted inside the housing 1; an outer cylinder 3, wherein the outer cylinder 3 is connected above the damping mechanism 5; an inner cylinder 4, wherein the inner cylinder 4 is arranged in the outer cylinder 3, the inner cylinder 4 is driven to rotate by a driving mechanism 2, and vibration to the outer cylinder 3 when the inner cylinder 4 rotates can be reduced by the damping mechanism 5; the sealing door 11 is pivoted on the front side of the shell 1, and the sealing door 11 can be closed to form a sealed cavity in the inner cylinder 4; the control device is arranged in the shell, is used for receiving operation signals of a user, sending the control signals to the driving mechanism 2 and the heating device, detecting washing weight, water level, water temperature and washing rotating speed information, displaying running state parameters and giving an abnormal alarm.
As shown in fig. 4 and 5, the damper mechanism 5 includes: a lower mounting bracket 51, the lower mounting bracket 51 being mounted at an inner bottom of the housing 1; an upper mounting frame 53, wherein the upper mounting frame 53 is mounted at the lower end of the outer cylinder 3; a plurality of springs 52, the plurality of springs 52 being connected between the lower mount 51 and the upper mount 53.
In this embodiment, a handle 111 is provided on the sealing door 11, and the sealing door 11 can be opened by pulling the handle 111.
As shown in fig. 6, the control device includes an information detection module, a main control module, an operation display module, and a data communication module. Specifically, the information detection module comprises a temperature sensor, a gas pressure sensor and an encoder, wherein the temperature sensor, the gas pressure sensor and the encoder are all electrically connected with the main control module. The main control module comprises a controller, a memory and a timer, wherein the memory and the timer are electrically connected with the controller. The operation display module comprises an LCD (liquid crystal display) 12 and a control key set, wherein the LCD 12 is electrically connected with the controller through a display driving plate, and the control key set comprises a parameter setting key and a switch key. The data communication module is used for communicating with the upper computer.
In this embodiment of the application, temperature sensor is used for detecting the temperature information of washing hot water, air pressure sensor is used for detecting the water level change information in the inner tube 4, the encoder is arranged in detecting motor rotational speed information in actuating mechanism 2, and temperature sensor adopts NTC temperature sensor, and temperature sensor's probe setting is in the delivery port department of hot water jar, air pressure sensor is high accuracy air pressure sensor, closes the back at sealing door 11, through the air pressure change information of the sealed cavity that detects sealing door 11 and inner tube 4 formation, can obtain the water level information in the current cavity, and then realizes the purpose of accurate control water level height.
The memory is used for storing set system standard parameters, and the timer is used for timing the working time length of the testing machine. The parameter setting key is used for selecting different washing modes, is arranged on the shell 1 and comprises a washing mode selection key, a water adding mode selection key and a washing liquid level selection key.
In this embodiment of the present application, the heating device includes a hot water tank, a first electromagnetic valve disposed on a water injection branch, an electric heater disposed in the hot water tank, and a second electromagnetic valve on a water outlet branch, where the first electromagnetic valve and the second electromagnetic valve are electrically connected to the controller; the electric heater is connected with the power module through a connecting circuit, and a driving end of the relay is electrically connected with an I/O end of the controller. The hot water tank is provided with a water filling port and a water outlet, the water filling port is connected with the water filling branch through a conduit, and the water outlet is connected with the water outlet branch through a conduit.
The controller controls the water injection quantity by controlling the on-off of the first electromagnetic valve and the second electromagnetic valve, and controls the heating of water by controlling the on-off of the relay.
More specifically, the control device further comprises an alarm indication module, the alarm indication module comprises an LED indication lamp set and a voice reminding module, the voice reminding module comprises a voice synthesizer and a loudspeaker, the voice synthesizer is electrically connected with the loudspeaker, and the LED indication lamp set and the voice synthesizer are electrically connected with the controller.
In this embodiment of the application, power module is used for supplying power for each module of equipment, and power module includes commercial power module and stand-by power module, and commercial power module adopts switching power supply, and stand-by power module adopts lithium cell power supply. When the abnormal condition of power failure or overweight of washing weight occurs, the controller controls the LED indicating lamp group to indicate, and the LED indicating lamp group comprises two groups of red and blue double-color LED indicating lamps, and simultaneously, a signal is sent to the voice synthesizer, and the voice synthesizer broadcasts a preset reminding voice through the loudspeaker.
In this embodiment, a water outlet is formed in the bottom of the housing 1, so as to drain the water in the inner cylinder 4.
In this application embodiment, still include drainage controlling means, drainage controlling means includes the drain pump, the drain pump passes through drain filter and drain pipe connection, drain pipe connection outlet, the drain pump passes through actuating mechanism 2 with the controller electricity is connected. The driving mechanism 2 comprises a variable frequency motor set and a variable frequency driver, and the variable frequency motor set is electrically connected with the controller through the variable frequency driver.
In this application embodiment, actuating mechanism 2 is import high performance variable frequency motor group, and not only high low speed conversion is steady, and the motor intensification is little, and the noise is low, in addition, still can freely set for the rotational speed to it is more convenient to use.
Preferably, in the embodiment of the application, the driving mechanism 2 is connected with the shell 1 through a bearing, and the bearing adopts an inlet precise water seal bearing, so that the device can bear high-strength operation, and the normal use of the device under the long-term heavy-load working condition is ensured.
Preferably, in the embodiment of the present application, the housing 1 is made of stainless steel, and has the effects of corrosion resistance, attractive appearance and durability.
Preferably, in the embodiment of the present application, the LCD liquid crystal display 12 is a color operation panel, and the area of the color operation panel is large, and touch operation is adopted.
Preferably, in the embodiment of the present application, a weighing system is built in the shell 1, and the weighing range is (0-50) kg; precision: (+ -0.05 kg). The weighing system comprises a current sampling circuit of a motor, after a start key is pressed, the inner cylinder rotates forwards and reversely to rub dry clothes, if more clothes exist, the resistance of the pulsator is larger, then the current signal is detected by the clutch to the motor, and then weight information is obtained according to the size of the current signal.
Preferably, in the embodiment of the present application, the water level is controlled: 0-20 cm (settable), standard water level: 10cm (low water level), 13cm (medium water level), 15cm (high water level).
Preferably, in the present embodiment, the volume of the inner cylinder 4 is 61L.
Preferably, in the embodiment of the present application, the temperature control range and accuracy: the room temperature is 99 ℃ plus or minus 1 ℃, the resolution is 0.1 ℃, and the temperature compensation amount can be set.
Preferably, in the embodiment of the present application, the drum rotation speed: 10-1000 r/min.
Preferably, in the embodiment of the present application, the dehydration setting: the middle threshing, the high threshing 1, the high threshing 2, the high threshing 3 and the high threshing 4 can be freely set within 10-1000 revolutions per minute.
Preferably, in the embodiment of the present application, the standard requires a drum rotation speed: the washing process comprises the following steps: 52r/min; and (3) low-speed spin-drying: 500r/min; and (3) high-speed spin-drying: 800r/min;
preferably, in the embodiment of the present application, the rotation speed is: washing (20-55+ -1) r/min, and dewatering (200-1000+ -20) r/min.
Preferably, in the embodiment of the present application, the water injection speed is: (20+/-2) L/min; the drainage speed is more than 30L/min; the heating power was 5.4 (1.+ -. 2)% kW.
Preferably, in the embodiment of the application, the power supply is Ac220V,50Hz and 6KW.
Preferably, in the embodiment of the present application, the external dimension of the instrument is: 700X 850X 1250mm (L X W X H); weighing about 350kg.
Working principle: opening sealing door 11, putting the fabric to be tested into inner tube 4, closing sealing door 11 again, later starting washing for actuating mechanism 2 drives inner tube 4 to rotate, at the pivoted in-process, because the fabric in inner tube 4 is unevenly distributed, can consequently cause the inner tube 4 to collide urceolus 3 when rotating, thereby cause urceolus 3 vibrations, and urceolus 3 is connected with spring 52 through last mounting bracket 53, urceolus 3 extrusion spring 52, just can alleviate the vibrations of urceolus 3 through spring 52 deformation, thereby reduce the holistic vibrations effect of casing 1. When the device is used, the preset control parameters are input through the operation display module, the main control module controls the driving mechanism and the heating device to work according to the preset control parameters and the sensing signals detected by the information detection module, and the device is used for indicating and voice prompting when abnormal conditions occur and carrying out data communication through the data communication module and the upper position. The user can remotely check the use parameters and the data through the upper computer.
The foregoing description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and variations may be made to the embodiment of the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims (7)
1. A full-automatic shrinkage testing machine, comprising:
a housing (1);
a damping mechanism (5) mounted inside the housing (1);
an outer cylinder (3) connected above the damper mechanism (5);
an inner cylinder (4) arranged in the outer cylinder (3), wherein the inner cylinder (4) is driven to rotate through a driving mechanism (2), and vibration of the inner cylinder (4) to the outer cylinder (3) during rotation can be reduced through the damping mechanism (5);
the sealing door (11) is pivoted on the front side of the shell (1), and the sealing door (11) can be closed to form a sealed cavity in the inner cylinder (4);
the control device is arranged in the shell (1) and is used for receiving operation signals of a user, sending the control signals to the driving mechanism (2) and the heating device, detecting washing weight, water level, water temperature and washing rotating speed information, displaying running state parameters and carrying out abnormality alarming.
2. The full-automatic shrinkage testing machine according to claim 1, wherein the damping mechanism (5) comprises:
a lower mounting bracket (51) mounted at the inner bottom of the housing (1);
an upper mounting frame (53) mounted at the lower end of the outer cylinder (3);
and a plurality of springs (52) connected between the lower mounting frame (51) and the upper mounting frame (53).
3. The full-automatic shrinkage testing machine according to claim 1, wherein the control device comprises an information detection module, a main control module, an operation display module and a data communication module;
the information detection module comprises a temperature sensor, a barometric pressure sensor and an encoder, wherein the temperature sensor, the barometric pressure sensor and the encoder are electrically connected with the main control module;
the main control module comprises a controller, a memory and a timer, wherein the memory and the timer are electrically connected with the controller;
the operation display module comprises an LCD (liquid crystal display) screen (12) and a control key set, wherein the LCD screen (12) is electrically connected with the controller through a display driving plate, and the control key set comprises a parameter setting key and a switch key.
4. The full-automatic shrinkage testing machine according to claim 3, wherein the heating device comprises a hot water tank, a first electromagnetic valve arranged on a water injection branch, an electric heater arranged in the hot water tank and a second electromagnetic valve arranged on a water outlet branch, and the first electromagnetic valve and the second electromagnetic valve are electrically connected with the controller;
the electric heater is connected with the power module through a connecting circuit, and a driving end of the relay is electrically connected with an I/O end of the controller.
5. The full-automatic shrinkage testing machine according to claim 4, further comprising a drain control device comprising a drain pump connected to a drain pipe through a drain filter, the drain pump being electrically connected to the controller through the driving mechanism (2).
6. A fully automatic shrinkage testing machine according to claim 3, wherein the driving mechanism (2) comprises a variable frequency motor group and a variable frequency drive, the variable frequency motor group being electrically connected with the controller through the variable frequency drive.
7. The full-automatic shrinkage testing machine according to claim 3, wherein the control device further comprises an alarm indication module, the alarm indication module comprises an LED indication lamp set and a voice reminding module, the voice reminding module comprises a voice synthesizer and a loudspeaker, the voice synthesizer is electrically connected with the loudspeaker, and the LED indication lamp set and the voice synthesizer are electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223092474.2U CN219122209U (en) | 2022-11-17 | 2022-11-17 | Full-automatic shrinkage testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223092474.2U CN219122209U (en) | 2022-11-17 | 2022-11-17 | Full-automatic shrinkage testing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219122209U true CN219122209U (en) | 2023-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223092474.2U Active CN219122209U (en) | 2022-11-17 | 2022-11-17 | Full-automatic shrinkage testing machine |
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| Country | Link |
|---|---|
| CN (1) | CN219122209U (en) |
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- 2022-11-17 CN CN202223092474.2U patent/CN219122209U/en active Active
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