CN219113213U

CN219113213U - Welding buckle assembly coding all-in-one

Info

Publication number: CN219113213U
Application number: CN202223215206.5U
Authority: CN
Inventors: 沈佳斌; 田卓; 陈柳青; 冯义胜
Original assignee: Shanghai Tianyuan Group Shengde Plastics Co ltd
Current assignee: Shanghai Tianyuan Group Shengde Plastics Co ltd
Priority date: 2022-11-30
Filing date: 2022-11-30
Publication date: 2023-06-02
Anticipated expiration: 2032-11-30

Abstract

The utility model discloses a welding buckle assembly coding all-in-one machine, which comprises a workbench surface, wherein two ends of the workbench surface are respectively provided with an upper layer of feeding module and a lower layer of feeding module, and two ends of a tooling position for placing a workpiece of the upper layer and the lower layer of feeding module are respectively connected with the feeding modules of the corresponding layers; the workbench surface is also provided with a multi-axis welding robot for automatically welding the workpieces, and the workbench surface is also provided with a clamping robot for clamping and installing the workpieces on the tool position. Compared with the prior art, the device has the advantages that the workpiece positions and the clamping molds are reduced to 2 from original 4 parts, the cost investment is reduced, meanwhile, because the upper layer and the lower layer are not required to be staggered, the occupied area of the whole device is smaller, at least 8 meters of space is occupied by the original scheme, the length of the whole feeding module and the tool positions is 4-5 meters, in particular, in the embodiment, 5 meters, and the space occupation is greatly reduced.

Description

Welding buckle assembly coding all-in-one

Technical Field

The utility model relates to the technical field of workpiece assembly, in particular to a welding buckle assembly coding all-in-one machine.

Background

The current mode of sign indicating number is beaten in buckle welding and the assembly of work piece is through upper and lower two-layer station to use doubly quick chain to carry out the colloid between the upper and lower layers, and through corresponding welding robot, dress buckle robot and beat sign indicating number equipment and realize automaticly, but owing to adopt upper and lower two-layer station and doubly quick chain, and mould quantity on the station needs 4 at least, leads to holistic equipment cost higher, and the input is great, and whole device occupies 8 meter long space at least, area is great, and the degree of integration is lower.

Disclosure of Invention

The utility model aims to solve the defects in the prior art, and provides a welding buckle assembly coding integrated machine.

In order to achieve the above purpose, the present utility model adopts the following technical scheme: the welding, buckling, assembling and coding all-in-one machine comprises a workbench surface, wherein feeding modules on an upper layer and a lower layer are arranged at two ends of the workbench surface, and two ends of a tooling position for placing a workpiece on the upper layer and the lower layer are respectively connected with the feeding modules on the corresponding layers;

the workbench surface is also provided with a multi-axis welding robot for automatically welding workpieces, and is also provided with a clamping robot for clamping and installing the workpieces on the tool position;

the feeding module is used for driving the tooling positions on the upper layer and the lower layer to alternately move back and forth and respectively match with the multi-axis welding robot and the buckling robot.

As a further description of the above technical solution: one side of the working table surface is provided with a square buckle vibration disc assembly, and the other side of the working table surface is provided with a round buckle vibration disc assembly.

As a further description of the above technical solution: the robot electric cabinet is electrically connected with the multi-axis welding robot and the buckling robot;

still include total switch board for control whole all-in-one.

As a further description of the above technical solution: the workbench surface is arranged in a box body of the integrated machine, and the fixing seat of the multi-axis welding robot is fixed at the top of the box body.

As a further description of the above technical solution: the button installing robot is integrated with a code printing device for printing tracking information on a workpiece.

As a further description of the above technical solution: the multi-axis welding robot is provided with two robots which correspond to the left side and the right side of the tool position respectively.

As a further description of the above technical solution: the fixture comprises two fixture positions, and a clamping fixture is arranged at the upper end of each fixture position.

As a further description of the above technical solution: the length of the feeding module is 4-5m.

As a further description of the above technical solution: the clamping robot is a multi-axis robot, and the clamping end of the clamping robot simultaneously clamps a plurality of clamping pieces.

As a further description of the above technical solution: the clamping fixture is two symmetrically arranged inclined plate bodies, and the workpiece is a semi-finished product with inner and outer plates assembled together.

The utility model has the following beneficial effects:

1. compared with the prior art, the utility model reduces the number of workpiece positions and clamping molds from 4 to 2, reduces the cost investment, and simultaneously has smaller occupied area of the whole device because the upper layer and the lower layer do not need to be staggered and run up and down, and occupies at least 8 meters of space by the prior art, and the length of the whole feeding module and the tooling positions is 4-5 meters, particularly 5 meters in the embodiment, thereby greatly reducing the space occupation.

Drawings

Fig. 1 is a perspective view of a welding buckle assembly coding integrated machine provided by the utility model;

fig. 2 is a perspective view of a welding buckle assembly coding integrated machine provided by the utility model for removing an upper cover of a box body.

Legend description:

1. a work table; 2. a feeding module; 3. the tool position; 4. a multi-axis welding robot; 5. a buckling robot is installed; 7. a round buckle vibration disc assembly; 8. robot electric cabinet; 10. a case; 11. and a mould.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-2, one embodiment provided by the present utility model is: the utility model provides a welding buckle assembly is beaten sign indicating number all-in-one, including table surface 1, table surface is a horizontal platform body, both ends at table surface 1 all are provided with upper and lower two-layer pay-off module 2, pay-off module 2 is the mechanism of upper and lower both sides, separate through the baffle between the pay-off module 2 of upper and lower two-layer, every pay-off module 2 is linear slide rail and linear motor constitution, the both ends of upper and lower two-layer frock position 3 that are used for placing the work piece are connected with the pay-off module 2 of corresponding layer respectively, the both ends of frock position 3 sliding connection is on the linear slide rail of corresponding side respectively, drive frock position 3 through linear motor and can move on linear slide rail, and drive frock position 3 to appointed position, like welding zone or dress buckle district;

the workbench surface 1 is also provided with two multi-axis welding robots 4, the multi-axis welding robots 4 are provided with two, when the tool position 3 moves to a welding area under the drive of the feeding module 2, after a travel detection switch at the welding area detects that the tool position moves to the welding area, signals are transmitted to a robot control electric box 8, the robot control electric box 8 controls the two multi-axis welding robots 4 to automatically weld semi-finished workpieces in a clamping mould 11 on the workpiece position 3, and when the semi-finished workpieces are welded, two sides of the semi-finished workpieces can be welded simultaneously through the left multi-axis welding robot 4 and the right multi-axis welding robot 4, the workbench surface 1 is also provided with a clamping robot 5, and likewise, after the feeding module 2 drives the tool position to move to the clamping area, the travel detection switch at the clamping area transmits the signals to the robot control electric box 8, the robot control electric box 8 controls the clamping robot 5 to clamp the semi-finished workpieces on the tool position 3, and the welding area and the clamping area are not located at the same position;

through adopting above-mentioned technical scheme, upper strata or lower floor's semi-manufactured goods work piece is pushed into the welding zone earlier and welds, send it into dress buckle district through pay-off module 2 after accomplishing, lower floor or upper strata semi-manufactured goods work piece is sent into dress buckle district through pay-off module 2 earlier equally, after the buckle assembly is accomplished, be sent into the welding zone again, withdraw from the position of getting to put the piece after upper strata product is accomplished, also withdraw from the position of getting to put the piece after the lower floor's product is accomplished equally, reciprocal circulation, realize automated welding and buckle's assembly, in sum, drive the frock position 3 of upper and lower floor through pay-off module 2 and back alternate motion, reach welding zone or dress buckle district, can accomplish welding and buckle's assembly voluntarily, compared with current scheme, work piece position 3 and mould 11 are reduced to 2 by original 4, the input of cost has been reduced, simultaneously because need not upper and lower staggered operation, the area of whole device is less, take 8 meters long space at least by original scheme, whole pay-off module 2 and frock position 4-5 are in the embodiment, 5 is greatly reduced.

One side of the working table 1 is provided with a square buckle vibration disc assembly, the basic principle of the square buckle vibration disc assembly is the same as that of the round buckle vibration disc assembly 7, and therefore the square buckle vibration disc assembly is not shown in the figure, the other side of the working table 1 is provided with the round buckle vibration disc assembly 7, orderly feeding can be achieved through the square buckle vibration disc assembly and the round buckle vibration disc assembly, and then after the required buckle is assembled at the clamping end of the buckle assembling robot, the semi-finished workpiece is automatically assembled.

The robot electric control box 8 is electrically connected with the multi-axis welding robot 4 and the buckle installing robot 5, the multi-axis welding robot 4 and the buckle installing robot 5 can be controlled through the robot electric control box 8 to complete automatic welding and assembly, and the robot electric control box 8 can be a PLC control box or other program control boxes;

the control system further comprises a total control cabinet which is not shown in the figure as the prior art and is used for controlling the whole integrated machine, including controlling the power on and the like of the whole equipment.

The workbench surface 1 is arranged in a box body 10 of the integrated machine, a fixing seat of the multi-axis welding robot 4 is fixed at the top of the box body 10, the multi-axis welding robot 4, the buckling robot 5, the feeding module 2 and the tool position 3 are arranged in the box body 10.

The clamping robot 5 is integrated with a coding device for printing tracking information on the workpiece, wherein the information comprises production date, part number, part name, station, worker number and the like.

The dress buckle robot 5 is multiaxis robot, and the clamping end of dress buckle robot 5 presss from both sides simultaneously and holds a plurality of fastener, and dress buckle robot 5 can carry out multidirectional removal, and the clamping end of dress buckle robot 5 is provided with a plurality of clamping components simultaneously, can centre gripping a plurality of fastener simultaneously, and when the assembly of fastener, the efficiency of assembly is higher.

The mould 11 is two symmetrically arranged inclined plate bodies, and the workpiece is a semi-finished product with inner and outer plates assembled together.

Working principle: the semi-finished products assembled together by the inner plate and the outer plate are placed at the operation station, and after being placed on the tooling position 3, the tooling position 3 automatically brings the clamping fixture 11 to a welding area; meanwhile, the other side product is clamped with a buckle in a buckle assembly area, and meanwhile, code printing equipment is integrated, namely, a bar-shaped tracking code (information comprises a production date, a part number, a part name, a station, a worker number and the like) is printed after the buckle assembly is completed; returning to the operation work, the worker takes away the product, places the semi-finished product, and returns to the welding work, and the product flow on the other side is transferred to the buckle assembly station at the moment, so that the automatic flow of the whole process is realized.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims

1. The utility model provides a sign indicating number all-in-one is beaten in welding buckle assembly which characterized in that: the automatic feeding device comprises a workbench surface (1), wherein feeding modules (2) on an upper layer and a lower layer are arranged at two ends of the workbench surface (1), and two ends of a tooling position (3) for placing a workpiece on the upper layer and the lower layer are respectively connected with the feeding modules (2) on the corresponding layers;

the workbench surface (1) is also provided with a multi-axis welding robot (4) for automatically welding workpieces, and the workbench surface (1) is also provided with a clamping robot (5) for clamping and installing the workpieces on the tool position (3);

the feeding module (2) is used for driving the tooling positions (3) on the upper layer and the lower layer to alternately move back and forth and respectively work in cooperation with the multi-axis welding robot (4) and the buckling robot (5).

2. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: one side of the working table surface (1) is provided with a square buckle vibration disc assembly, and the other side of the working table surface (1) is provided with a round buckle vibration disc assembly (7).

3. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: the robot also comprises a robot electric cabinet (8), which is in an electric connection relationship with the multi-axis welding robot (4) and the buckling robot (5);

still include total switch board for control whole all-in-one.

4. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: the workbench surface (1) is arranged in a box body (10) of the integrated machine, and a fixing seat of the multi-axis welding robot (4) is fixed at the top of the box body (10).

5. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: the clamping robot (5) is integrated with a coding device for printing tracking information on a workpiece.

6. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: the multi-axis welding robot (4) is provided with two parts which correspond to the left side and the right side of the tool position (3) respectively.

7. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: two tooling positions (3) are arranged, and a clamping fixture (11) is arranged at the upper end of each tooling position (3).

8. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: the length of the feeding module is 4-5m.

9. The welded, snap-fit, coding all-in-one machine of claim 1, wherein: the clamping robot (5) is a multi-axis robot, and the clamping end of the clamping robot (5) is simultaneously clamped with a plurality of clamping pieces.

10. The welded, snap-fit, coding all-in-one machine of claim 7, wherein: the clamping fixture (11) is two symmetrically arranged inclined plate bodies, and the workpiece is a semi-finished product with inner and outer plates assembled together.