CN219111491U

CN219111491U - Rice flour preparation raw materials processing system

Info

Publication number: CN219111491U
Application number: CN202223522100.XU
Authority: CN
Inventors: 韦锦福; 王巧真; 韦金直
Original assignee: Liuzhou Lehaha Food Technology Co ltd
Current assignee: Liuzhou Lehaha Food Technology Co ltd
Priority date: 2022-12-28
Filing date: 2022-12-28
Publication date: 2023-06-02
Anticipated expiration: 2032-12-28

Abstract

The utility model discloses a processing and processing system for rice flour manufacturing raw materials, which comprises a powder processing device, a rice processing device, a feeding stirrer I, a conveying belt I, a stirrer, a conveying belt II, a storage conveyor, a material distributing machine and a material mixing machine, wherein the powder processing device is used for processing the rice flour; the powder processing device comprises a powder pool, a pulverizer I and a feeding stirrer II, wherein the powder pool, the pulverizer I and the feeding stirrer II are sequentially connected; the rice processing device comprises a rice soaking barrel, a pulverizer II and a feeding stirrer III, wherein the rice soaking barrel, the pulverizer II and the feeding stirrer III are connected in sequence; the feeding end of the conveying belt I is respectively connected with the discharge ports of the feeding stirrer I, the feeding stirrer II and the feeding stirrer III, and the discharge end is connected with the feeding port of the stirrer; the conveying belt I, the conveying belt II, the stirrer, the stock conveyor, the material distributor and the material machine are connected in sequence. The utility model can carry out centralized treatment on the rice flour raw materials, realizes the integrated automation of the rice flour raw material treatment, and improves the production efficiency.

Description

Rice flour preparation raw materials processing system

Technical Field

The utility model relates to the technical field of rice flour production and processing, in particular to a rice flour manufacturing raw material processing system.

Background

The rice flour refers to strip-shaped and thread-shaped rice products prepared by taking rice as a main raw material, and is not a powdery material prepared by grinding the rice as a raw material, which is understood in word sense. The rice flour has flexible texture, high elasticity, no paste soup after boiling in water, no breakage after frying, and is matched with various side dishes or soup bases for boiling or frying, smooth and tasty, and is popular with vast consumers (especially southern consumers). In the process of making rice flour, rice is subjected to the procedures of washing, soaking, crushing, stirring, material curing, forming and the like, the rice is soaked for a period of time before being washed, so that the rice is swelled and softened in the soaking process, crushed and processed into powder, transferred to stirring equipment, stirred and mixed with other auxiliary powder, and cured and formed at first. Because the solid materials are generally conveyed by adopting the conveying belt, if each stirring device is provided with one conveying belt, the occupied area of the device is overlarge, and the cost is high.

Chinese patent CN213215195U discloses automatic production equipment of vermicelli, including washing rice device, cooling mill rice device, joining in marriage thick liquid device, coating thick liquid and steaming whitewashed device, conveying cooling device, vermicelli folding device, slitting device that set gradually. The rice is used as raw materials to be processed, the slurry mixing barrel is used for mixing slurry, the slurry mixing stirring device is combined for stirring and mixing, the transfer trolley is used for transferring materials between the slurry mixing barrel and the pulping machine, the efficiency is still lower, and the productivity is low.

Disclosure of Invention

Aiming at the technical problems, the utility model designs a processing system for the rice flour manufacturing raw materials, which can carry out centralized processing on the rice flour manufacturing raw materials, realize integrated automation of the rice flour raw material processing and improve the production efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a processing and processing system for rice flour manufacturing raw materials comprises a powder processing device, a rice processing device, a feeding stirrer I, a conveying belt I, a stirrer, a conveying belt II, a stock conveyor, a material distributing machine and a material mixing machine; the powder processing device comprises a powder pool, a pulverizer I and a feeding stirrer II, wherein the powder pool, the pulverizer I and the feeding stirrer II are sequentially connected; the rice processing device comprises a rice soaking barrel, a pulverizer II and a feeding stirrer III, wherein the rice soaking barrel, the pulverizer II and the feeding stirrer III are connected in sequence; the feeding end of the conveying belt I is respectively connected with the discharge ports of the feeding stirrer I, the feeding stirrer II and the feeding stirrer III, and the discharge end is connected with the feeding port of the stirrer; the feeding end of the conveying belt II is connected with the discharge port of the stirrer, and the discharge end of the conveying belt II is connected with the feed port of the stock conveyor; the material distributor is connected with a discharge port of the material storage conveyor; the material mixing machine is arranged below the material distributing machine, and the feeding port of the material mixing machine corresponds to the discharging port of the material distributing machine.

Further, the material distributor comprises a material frame, a chain, a gear shaft, a gear and a scraping plate; the front end and the rear end of the material frame are provided with openings; the gear shafts are respectively arranged at the front end and the rear end of the material frame, and gears are respectively arranged at the two ends of the gear shafts; the chains are respectively arranged at the left side and the right side in the material frame and are respectively connected with gears corresponding to the two ends; the scraping plates are arranged in the material frame at intervals, the left end and the right end of the scraping plates are respectively connected with the chains, and the bottoms of the scraping plates are contacted with the bottoms of the material frame; the bottom of the material frame is provided with a plurality of feed openings, and a baffle plate is arranged at each feed opening to block the feed opening.

Further, the baffle can be inserted or withdrawn transversely along the material frame.

Further, the device also comprises a cylinder bracket and a cylinder, wherein a plurality of groups of baffle plates corresponding to the cylinder bracket and the cylinder are arranged; the cylinder support is arranged on the outer side wall of the material frame, the cylinder is arranged on the cylinder support, the front end of a piston rod of the cylinder is provided with a vacuum chuck, and the cylinder support is connected with the baffle through the vacuum chuck.

Further, still include the feeder hopper, the feeder hopper is located material frame front end top, its bottom and material frame intercommunication.

Further, the front side of the bottom of the feeding hopper and the rear side of the bottom of the discharging opening are provided with bristles, and the bristles can be contacted with the top of the scraping plate.

Further, the motor is connected with the gear shaft.

Further, the material mixing machine is provided with a plurality of material discharging openings corresponding to the material frames, a material level sensor is arranged at the inner bottom of the material mixing machine, and the material level sensor is in communication connection with the air cylinder.

The utility model can enable the material mixing machine to be in communication connection with the source feeding position by combining with the intelligent centralized control system, and the source feeding position can continuously feed as long as the material mixing machine works.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model can carry out centralized treatment on three raw materials of the powder head, the rice and the starch, wherein, the powder head treatment device is arranged, and can crush the powder head and stir and convey the powder head; the rice is a main raw material in the rice flour manufacturing process, the required quantity is large, if rice flour is directly purchased, the cost is high, and the rice processing device can be used for carrying out soaking, crushing and conveying treatment on the rice raw material, so that the cost is reduced; starch is also the main raw material in the rice flour making process, but the required amount is small, so the starch can be directly purchased and can be directly conveyed. The utility model can realize integrated automation of rice flour raw material treatment by carrying out centralized treatment on the three raw materials, and has simple structure and high efficiency. Divide into conveyer belt I, conveyer belt II two sections with conveyor to set up the mixer between two sections conveyer belts, can carry out the premix to each raw materials, and add moisture and moisten, on the one hand can improve the degree of consistency of product, thereby improve product quality, on the other hand can reduce the dust, improve the dust environment of traditional ground rice preparation.

2. According to the material distributing machine, the material frame is adopted to replace a conveyor belt, and the baffles are arranged on the left side and the right side, so that materials can be prevented from falling off, and loss is reduced; the bottom of the material frame is provided with a plurality of blanking openings, a plurality of mixing machines can be arranged below the blanking openings, and the material transmission is realized by adopting the movement of the scraping plate, so that the device is practical and efficient; the blanking opening is provided with the baffle, when the baffle is opened, blanking can be carried out, and when the baffle is not opened, material conveying can be carried out, so that multiple purposes are achieved.

3. The baffle plate of the material distributor adopts the plug board form, is convenient to open for discharging, has no conflict with the moving track of the scraping plate, and improves the stability of equipment; the utility model adopts the air cylinder to control the baffle to insert or withdraw, and is more efficient and reliable.

4. According to the material distributor, the baffle can be pulled out or inserted through the cooperation of the air cylinder and the vacuum chuck, so that the structure is simple, and the material distributor is convenient and efficient; the brush hair all is equipped with in feeder hopper bottom and feed opening bottom, because the scraper blade can pass through feeder hopper, feed opening below when the unloading, and the material can fall at the scraper blade top, and the brush hair can brush it down to it takes away it and drops outside the material frame to avoid the scraper blade.

5. The material level sensor is arranged in the material mixing machine, and can send out a signal to control the action of the cylinder after the material mixing is finished, so that the material outlet is opened to perform material mixing, and the degree of automation is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic structural view of the material distributor of the present utility model;

in the figure, each serial number and name are as follows:

1-a feeding stirrer I; 2-a conveyor belt I; 3-a conveyor belt II; 4-a stock conveyor; 5-a material distributor; 6-a powder head pool; 7-a pulverizer I; 8-a feeding stirrer II; 9-a rice soaking barrel; 10-pulverizer II; 11-a feeding stirrer III;12, a material frame; 13-gear shaft; 14-gear; 15-a chain; 16-scraping plate; 17-baffle; 18-cylinder bracket; 19-cylinder; 20-feeding hopper; 21-a stirrer; 22-a mixer.

Detailed Description

One embodiment of the present utility model will be described in detail below with reference to the attached drawings, but it should be understood that the scope of the present utility model is not limited by the embodiment. It should be understood that the directions "up", "down", "front", "back", "left" and "right" in the following embodiments of the present utility model are all based on fig. 1. These directional terms are used for convenience of description only and do not represent any limitation on the specific technical solution of the present utility model. Unless otherwise indicated, like reference numerals in the figures refer to like structures.

Example 1

1-2, the system comprises a powder processing device, a rice processing device, a feeding stirrer I1, a conveyor belt I2, a stirrer 21, a conveyor belt II3, a stock conveyor 4, a material distributor 5 and a material distributor 22; the powder processing device comprises a powder pool 6, a pulverizer I7 and a feeding stirrer II8, wherein the powder pool 6, the pulverizer I7 and the feeding stirrer II8 are connected in sequence; the rice processing device comprises a rice soaking barrel 9, a pulverizer II10 and a feeding stirrer III11, wherein the rice soaking barrel 9, the pulverizer II10 and the feeding stirrer III11 are connected in sequence; the feeding end of the conveying belt I2 is respectively connected with the discharge ports of the feeding stirrer I1, the feeding stirrer II8 and the feeding stirrer III11, and the discharge end is connected with the feed port of the stirrer 21; the feeding end of the conveying belt II3 is connected with the discharging port of the stirrer 21, and the discharging end is connected with the feeding port of the stock conveyor 4; the material distributor 5 is connected with a discharge port of the material storage conveyor 4; the summation machine 22 is arranged below the material distributor 5, and the feed inlet of the summation machine corresponds to the feed outlet of the material distributor 5.

The material distributor 5 comprises a material frame 12, a gear shaft 13, a gear 14, a chain 15 and a scraper 16; the front end and the rear end of the material frame 12 are opened; the gear shafts 13 are respectively arranged at the front end and the rear end of the material frame 12, and gears 14 are respectively arranged at the two ends of the gear shafts 13; the chains 15 are respectively arranged at the left side and the right side in the material frame 12 and are respectively connected with the gears 14 corresponding to the two ends; the scraping plates 16 are arranged in the material frame 12 at intervals, the left end and the right end of the scraping plates are respectively connected with the chains 15, and the bottoms of the scraping plates are contacted with the bottom of the material frame 12; a plurality of feed openings are formed in the bottom of the material frame 12, and a baffle 17 is arranged at each feed opening to block the feed opening.

The baffle 17 can be inserted or withdrawn transversely along the frame 12.

The device also comprises an air cylinder bracket 18 and an air cylinder 19, wherein a plurality of groups of air cylinder brackets 18 and air cylinders 19 are arranged corresponding to the baffle 17; the cylinder support 18 is arranged on the outer side wall of the material frame 12, the cylinder 19 is arranged on the cylinder support 18, a vacuum chuck is arranged at the front end of a piston rod of the cylinder 19, and the cylinder support is connected with the baffle 17 through the vacuum chuck.

The feeding hopper 20 is arranged at the top of the front end of the material frame 12, and the bottom of the feeding hopper 20 is communicated with the material frame 12.

The front side of the bottom of the feed hopper 20 and the rear side of the bottom of the feed opening are provided with bristles which can be contacted with the top of the scraper 16.

And also comprises a motor which is connected with the gear shaft 13.

The material mixing machine 22 is provided with a plurality of material discharging openings corresponding to the material frame 12, and a material level sensor is arranged at the inner bottom of the material mixing machine, and the material level sensor is in communication connection with the air cylinder 19.

The cylinder 8, motor, level sensor are all available in market or private order, with conventional electrical connections.

The working process of the utility model is as follows:

soaking rice in a rice soaking barrel 9, and crushing by a crusher II10 after soaking to obtain rice flour; the powder pool 6 collects powder, and then the powder is crushed by the crusher I7 to obtain powder; the feeding stirrer I1, the feeding stirrer II8 and the feeding stirrer III11 respectively quantitatively convey starch, powder head powder and rice flour to the conveying belt I2; conveying the powder head powder, the rice flour and the starch to a stirrer 21 by a conveying belt I2 for pre-stirring and mixing, and adding water for wetting to reduce dust; the mixed material after stirring is conveyed to a conveying belt II3 through a dragon, the conveying belt II3 conveys the mixed material to a stock conveyor 4, and the stock conveyor 4 conveys the mixed material to a feed hopper 20; in the initial state, all baffles 17 are inserted into the bottom of the material frame 12 to block the blanking opening, so that the bottom of the material frame 12 forms a seal to convey materials to the corresponding summation machine 22; starting the motor, and driving the motor, the gear shaft 13 drives the gear 14 to rotate, and the chain 15 rotates along with the rotation of the gear 14, so that the scraper 16 is driven to move; then adding materials from a feed hopper 20, dropping the materials into a material frame 12, conveying the materials forwards along with a scraper 16, starting a cylinder 19 and a vacuum pump when the conveying reaches the position above a specified material mixing machine 22, extending a piston rod, sucking the sucker on a baffle 17, retracting the piston rod, driving the baffle 17 to draw out, opening a corresponding material discharging opening, and dropping the materials into the material mixing machine 22; after the blanking is finished, the sucking disc is loosened, the piston rod extends out, the baffle 17 is pushed into the bottom of the material frame 12, the materials are mixed in the material mixing machine 22, after the material mixing is finished, the materials are sent into next process equipment, after the material discharging is finished, the material level sensor sends out signals, the corresponding air cylinder 19 receives the signals, the baffle 17 is pulled out, the corresponding blanking opening is opened, and the scraping plate 16 conveys the materials into the material mixing machine 22.

The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.

Claims

1. A processing system for rice flour manufacturing raw materials is characterized in that: comprises a powder head processing device, a rice processing device, a feeding stirrer I (1), a conveying belt I (2), a stirrer (21), a conveying belt II (3), a stock conveyor (4), a material distributing machine (5) and a material mixing machine (22); the powder processing device comprises a powder pool (6), a pulverizer I (7) and a feeding stirrer II (8), wherein the powder pool (6), the pulverizer I (7) and the feeding stirrer II (8) are sequentially connected; the rice processing device comprises a rice soaking barrel (9), a pulverizer II (10) and a feeding stirrer III (11), wherein the rice soaking barrel (9), the pulverizer II (10) and the feeding stirrer III (11) are connected in sequence; the feeding end of the conveying belt I (2) is respectively connected with the discharge ports of the feeding stirrer I (1), the feeding stirrer II (8) and the feeding stirrer III (11), and the discharge end is connected with the feed port of the stirrer (21); the feeding end of the conveying belt II (3) is connected with the discharging port of the stirrer (21), and the discharging end is connected with the feeding port of the stock conveyor (4); the material distributor (5) is connected with a discharge port of the material storage conveyor (4); the material mixing machine (22) is arranged below the material distributing machine (5), and the feeding port of the material mixing machine corresponds to the discharging port of the material distributing machine (5).

2. The rice flour manufacturing raw material processing system according to claim 1, wherein: the material distributor (5) comprises a material frame (12), a gear shaft (13), a gear (14), a chain (15) and a scraping plate (16); the front end and the rear end of the material frame (12) are open; the gear shafts (13) are respectively arranged at the front end and the rear end of the material frame (12), and gears (14) are respectively arranged at the two ends of the gear shafts (13); the chains (15) are respectively arranged at the left side and the right side in the material frame (12) along the longitudinal direction and are respectively connected with the gears (14) corresponding to the front end and the rear end; the scraping plates (16) are arranged in the material frame (12) at intervals, the left end and the right end of the scraping plates are respectively connected with the chains (15), and the bottoms of the scraping plates are contacted with the bottom of the material frame (12); a plurality of blanking openings are arranged at the bottom of the material frame (12), and a baffle (17) is arranged at each blanking opening to block the blanking opening.

3. The rice flour manufacturing raw material processing system according to claim 2, wherein: the baffle (17) can be inserted or withdrawn transversely along the material frame (12).

4. The rice flour manufacturing raw material processing system according to claim 2, wherein: the device also comprises an air cylinder bracket (18) and an air cylinder (19), wherein a plurality of groups of baffle plates (17) corresponding to the air cylinder bracket (18) and the air cylinder (19) are arranged; the cylinder support (18) is arranged on the outer side wall of the material frame (12), the cylinder (19) is arranged on the cylinder support (18), and the front end of a piston rod of the cylinder (19) is provided with a vacuum chuck which can be connected with the baffle (17).

5. The rice flour manufacturing raw material processing system according to claim 2, wherein: the feeding device further comprises a feeding hopper (20), wherein the feeding hopper (20) is arranged at the top of the front end of the material frame (12), and the bottom of the feeding hopper is communicated with the material frame (12).

6. A rice flour manufacturing raw material processing system as recited in claim 5, wherein: the front side of the bottom of the feed hopper (20) and the rear side of the bottom of the feed opening are provided with bristles which can be contacted with the top of the scraping plate (16).

7. The rice flour manufacturing raw material processing system according to claim 2, wherein: the motor is connected with the gear shaft (13).

8. The rice flour manufacturing raw material processing system according to claim 2, wherein: the material mixing machine (22) is provided with a plurality of material discharging openings corresponding to the material frames (12), the inner bottom of the material mixing machine is provided with a material level sensor, and the material level sensor is in communication connection with the air cylinder (19).