CN219108118U

CN219108118U - Full-automatic trigger of planting of FPC for new forms of energy

Info

Publication number: CN219108118U
Application number: CN202222801961.5U
Authority: CN
Inventors: 龙志国
Original assignee: Dongguan Shouzu Automation Technology Co ltd
Current assignee: Dongguan Shouzu Automation Technology Co ltd
Priority date: 2022-10-24
Filing date: 2022-10-24
Publication date: 2023-05-30
Anticipated expiration: 2032-10-24

Abstract

The utility model discloses a full-automatic FPC board planting machine for new energy, which comprises: a feeder for storing and providing the FPC; the carrier conveying and positioning assembly is used for inputting and outputting carriers; the pre-positioning platform is used for grabbing the FPC positioned on the feeder and arranging the FPC on the pre-positioning platform by a robot, and the pre-positioning platform is used for adjusting the position of the FPC; the precise positioning CCD module is used for acquiring coordinate data of the FPC on the pre-positioning platform, and the pre-positioning platform performs complementary displacement to correspond to the carrier on the carrier conveying and positioning assembly according to the coordinate data. By previously loading individual products into the feeder, the FPC is then suctioned from the feeder by the rectangular robot. After being mounted on a pre-positioning platform for CCD photographing, FPC pre-positioning is executed, and then the pre-positioned FPC is transferred onto a carrier positioning PIN by a rectangular coordinate robot, so that the full-automatic operation of the carrier accurate planting plate of the single FPC is completed.

Description

Full-automatic trigger of planting of FPC for new forms of energy

Technical Field

The utility model relates to the technical field of FPC board planting machines, in particular to a full-automatic FPC board planting machine for new energy.

Background

The prior art is divided into branches by the front section of the FPC (widely used power battery). During FPC production, the single FPC is required to be mounted on a carrier one by one, and then the magnetic cover plates are covered to execute an SMT production flow. Because the new energy FPC is very long, the length is up to 2m, and the appearance is in a regular strip shape. The operation of the original single FPC loader is relatively difficult for staff, and the characteristic of irregular appearance of the FPC strip for new energy is added. The operation of mounting the FPC on the carrier by the staff is extremely difficult. And because the length of the FPC for new energy is up to 2m, the cost and the size of the FPC are unstable due to the swelling and shrinking characteristics of materials, and the swelling and shrinking are up to 1-2 mm. The operation difficulty of staff is increased, the position deviation of the plate is not noticed slightly, the product is scrapped or the quality hidden trouble is caused, and the quality safety of the finished product (power battery) can be endangered when the product is serious.

Disclosure of Invention

The utility model mainly aims to provide an FPC full-automatic plate planting machine for new energy, which can effectively solve the problems in the background technology.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

a kind of new energy uses the full-automatic plate planting machine of FPC, including:

a feeder for storing and providing the FPC;

the carrier conveying and positioning assembly is used for inputting and outputting carriers;

the pre-positioning platform is used for grabbing the FPC positioned on the feeder and arranging the FPC on the pre-positioning platform by a robot, and the pre-positioning platform is used for adjusting the position of the FPC;

the precise positioning CCD module is used for acquiring coordinate data of the FPC on the pre-positioning platform, and the pre-positioning platform performs complementary displacement to correspond to the carrier on the carrier conveying and positioning assembly according to the coordinate data.

As a preferred embodiment, the pre-positioning stage includes:

FPC positioning PIN mounting honeycomb board;

the FPC PIN removing plate is arranged above the FPC positioning PIN mounting honeycomb plate, and an FPC fixing structure is arranged on the FPC PIN removing plate and used for temporarily fixing the FPC;

and the FPC preset position variable-pitch module is in transmission connection with the FPC PIN removing plate.

As a preferred implementation mode, the FPC pre-positioning variable-pitch module comprises an FPC pre-positioning variable-pitch main beam frame, a variable-pitch motor and a variable-pitch screw rod, wherein the variable-pitch motor and the variable-pitch screw rod are connected with the FPC pre-positioning variable-pitch main beam frame, and the variable-pitch motor and the variable-pitch screw rod are in transmission connection with the FPC positioning PIN mounting honeycomb plate and used for providing power for the variable pitch of the PIN mounting honeycomb plate.

As a preferred embodiment, the feeder includes:

the lifting support plate of the lifter is provided with an FPC (flexible printed circuit) stripper plate jacking mechanism;

the pre-positioning feeding module bearing bottom plate is in transmission connection with the FPC stripping plate jacking mechanism;

the pre-positioning feeding module is arranged on the pre-positioning feeding module bearing bottom plate and is provided with an FPC lifting supporting plate, and the FPC lifting supporting plate is provided with a plurality of FPC limiting pins which are upwards arranged.

As a preferred embodiment, the pre-positioning feed module is provided with a handle, and the pre-positioning feed module is detachably connected with the pre-positioning feed module carrying floor.

As a preferred embodiment, further comprising a rectangular robot, the rectangular robot comprising:

the robot comprises two Y-axis support frames, wherein one of the two Y-axis support frames is provided with a coordinate robot motor mechanism, and the coordinate robot motor mechanism is used for driving the rectangular coordinate robot to translate on the two Y-axis support frames;

the suction mechanism is in transmission connection with the motor mechanism of the coordinate robot and is provided with a suction motor and a suction nozzle assembly, the suction motor is in transmission connection with the suction nozzle assembly, and the suction motor is used for driving the suction nozzle assembly to move up and down.

As a preferred implementation mode, the fine positioning CCD module is arranged on the rectangular coordinate robot, the suction mechanism comprises a CCD moving shaft, a CCD lifting shaft and a CCD light source, the CCD light source is in transmission connection with the CCD lifting shaft, and the CCD lifting shaft is in transmission connection with the CCD moving shaft.

As a preferred embodiment, the carrier transport positioning assembly includes:

a carrier conveyor track;

the support platform jacking plate is in transmission connection with the carrier conveyor track;

the track width adjusting mechanism comprises width adjusting rods, a track width adjusting motor and a transmission belt mechanism, wherein the width adjusting rods are in transmission connection with two sides of a carrier conveyor track, the track width adjusting motor is in transmission connection with a plurality of the width adjusting rods through the transmission belt mechanism, and the plurality of width adjusting rods can be driven to synchronously rotate by the forward and reverse rotation of the track width adjusting motor through the transmission belt mechanism, so that the other side of the carrier conveyor track is pulled or pushed away;

the track conveying mechanism comprises a belt and a track conveying motor, and the track conveying motor is in track transmission connection with the carrier conveyor through the belt;

the stop pin mechanism comprises a stop pin piece and a stop pin adjusting mechanism, the stop pin adjusting mechanism is in transmission connection with the stop pin piece, the position of the carrier is limited by controlling the position of the stop pin piece, the stop pin adjusting mechanism comprises a guide rail and a cylinder, the guide rail and the cylinder are positioned below the carrier conveyor track, the cylinder is in transmission connection with the stop pin piece, and the cylinder is in sliding connection with the guide rail.

As a preferred implementation mode, the robot further comprises a panoramic camera CCD module, wherein the panoramic camera CCD module is arranged above the rectangular coordinate robot, two ends of the pre-positioning platform are in transmission connection with platform tracks, and the platform tracks are parallel to the Y-axis supporting frame.

As a preferred embodiment, the device further comprises a cabin shell and a numeric keypad, wherein the numeric keypad is arranged outside the cabin shell.

Compared with the prior art, the utility model has the following beneficial effects: the utility model has reasonable design and convenient use, and the feeding position of each FPC is determined by photographing the panoramic CCD of the equipment by pre-loading a single product into the feeder or spreading and feeding the isolation paper, and then the FPC is sucked from the feeder by the rectangular robot. After being mounted on a pre-positioning platform for CCD photographing, FPC pre-positioning is executed, and then the pre-positioned FPC is transferred onto a carrier positioning PIN by a rectangular coordinate robot, so that the accurate board mounting operation of a carrier of a single FPC is completed.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

Fig. 1 is a schematic structural view of a full-automatic FPC board planter for new energy.

Fig. 2 is a schematic diagram of the internal structure of the FPC full-automatic board planter for new energy according to the present utility model.

Fig. 3 is a schematic structural view of a pre-positioning platform of the FPC full-automatic board planting machine for new energy according to the present utility model.

Fig. 4 is a schematic diagram of the back structure of a pre-positioning platform of the FPC full-automatic board planting machine for new energy according to the present utility model.

Fig. 5 is a schematic structural view of a feeder of a full-automatic FPC implanting machine for new energy according to the present utility model.

Fig. 6 is a schematic structural diagram of a carrier conveying and positioning assembly of the FPC full-automatic board planting machine for new energy.

Fig. 7 is a schematic structural diagram of a precision positioning CCD module of the FPC full-automatic board planter for new energy according to the present utility model.

In the figure: 1. a feeder; 2. the carrier conveying and positioning assembly; 3. a pre-positioning platform; 4. a precision positioning CCD module; 5. a rectangular coordinate robot; 6. a pod; 7. a numeric keypad; 31. FPC positioning PIN mounting honeycomb board; 32. FPC takes off PIN board; 33. a Flexible Printed Circuit (FPC) pre-positioning variable-pitch main beam frame; 34. a variable-pitch motor; 35. a variable pitch screw rod; 11. the lifter lifts the supporting plate; 12. an FPC release plate jacking mechanism; 13. the pre-positioning feeding module bears a bottom plate; 14. the FPC lifts the supporting piece; 15. FPC stop pin; 16. a handle; 51. a Y-axis support frame; 52. a coordinate robot motor mechanism; 53. sucking a motor; 54. a suction nozzle assembly; 41. a CCD moving shaft; 42. a CCD lifting shaft; 43. a CCD light source; 21. a carrier conveyor track; 22. a support platform jacking plate; 23. a width adjusting rod; 24. a track width adjusting motor; 25. a belt; 26. a rail transport motor; 27. a pin blocking member; 28. and a stop pin adjusting mechanism.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The full-automatic FPC board planting machine for new energy shown in figures 1-7 comprises:

a feeder 1, the feeder 1 being used for storing and providing an FPC;

the carrier conveying and positioning assembly 2 is used for inputting and outputting carriers;

a pre-positioning platform 3, wherein a robot grabs the FPC positioned on the feeder 1 and is arranged on the pre-positioning platform 3, and the pre-positioning platform 3 is used for adjusting the position of the FPC;

the precise positioning CCD module 4 is used for acquiring coordinate data of the FPC on the pre-positioning platform 3, and the pre-positioning platform 3 performs complementary displacement to correspond to the carrier on the carrier conveying and positioning assembly 2 according to the coordinate data.

As a preferred embodiment, the pre-positioning stage 3 includes:

FPC positioning PIN mounting honeycomb panel 31;

the FPC PIN removing plate 32, wherein the FPC PIN removing plate 32 is arranged above the FPC positioning PIN mounting honeycomb plate 31, and the FPC PIN removing plate 32 is provided with an FPC fixing structure for temporarily fixing the FPC;

and the FPC pre-positioning variable-pitch module is in transmission connection with the FPC PIN removing plate 32.

The workflow of the pre-positioning platform 3 is as follows:

the pre-positioning platform 3FPC flaking board jacking flaking > > > board placing > > > PIN hole site CCD photographing > > > rectangular coordinate robot 5 sucking board > > > pre-positioning PIN automatic compensation shifting > > > platform FPC flaking board descending leakage positioning PIN > > > rectangular coordinate robot 5 board placing sleeve PIN > > positioning PIN return to board planting coordinate position > > > rectangular coordinate robot 5 sucking board > > pre-positioning platform 3FPC flaking board jacking flaking PIN > > rectangular coordinate robot 5 board placing implantation positioning carrier.

As a preferred embodiment, the FPC-preset-pitch-shifting module comprises an FPC-preset-pitch-shifting main beam frame 33, a pitch-shifting motor 34 and a pitch-shifting screw rod 35, wherein the pitch-shifting motor 34 and the pitch-shifting screw rod 35 are connected with the FPC-preset-pitch-shifting main beam frame 33, and the pitch-shifting motor 34 and the pitch-shifting screw rod 35 are in transmission connection with the FPC-positioning PIN-mounting honeycomb plate 31 and are used for providing power for pitch shifting of the PIN-mounting honeycomb plate.

As a preferred embodiment, the feeder 1 includes:

the lifting support plate 11 of the lifter is provided with an FPC (flexible printed circuit) sheet-stripping plate jacking mechanism 12; the pre-positioning feeding module bearing bottom plate 13 is in transmission connection with the FPC stripping plate jacking mechanism 12;

the pre-positioning feeding module is arranged on the pre-positioning feeding module bearing bottom plate 13, the pre-positioning feeding module is provided with an FPC lifting support piece 14, and the FPC lifting support piece 14 is provided with a plurality of FPC limiting pins 15 which are upwards arranged;

the feeder 1 is assembled and disassembled by a quick-plug interface, so that an operator can conveniently and quickly replace the feeder 1 during material changing. One machine is equipped with two feeders 1, one for machine operation production and one for off-line material preparation, so that the material changing efficiency is greatly improved.

As a preferred embodiment, the pre-positioning feed module is provided with a handle 16, which is detachably connected to the pre-positioning feed module carrier plate 13.

As a preferred embodiment, further comprising a rectangular robot 5, the rectangular robot 5 comprising:

the two Y-axis support frames 51, one of the two Y-axis support frames 51 is provided with a coordinate robot motor mechanism 52, and the coordinate robot motor mechanism 52 is used for driving the rectangular coordinate robot 5 to translate on the two Y-axis support frames 51;

the suction mechanism is in transmission connection with the coordinate robot motor mechanism 52, the suction mechanism is provided with a suction motor 53 and a suction nozzle assembly 54, the suction motor 53 is in transmission connection with the suction nozzle assembly 54, and the suction motor 53 is used for driving the suction nozzle assembly 54 to move up and down.

As a preferred embodiment, the fine positioning CCD module 4 is disposed on the rectangular coordinate robot 5, the suction mechanism includes a CCD moving shaft 41, a CCD lifting shaft 42, and a CCD light source 43, the CCD light source 43 is in driving connection with the CCD lifting shaft 42, and the CCD lifting shaft 42 is in driving connection with the CCD moving shaft 41.

The working flow of the precise positioning CCD module 4 is as follows:

presetting the FPC, correcting the position of the FPCPIN hole to the position of a standard loading plate of the carrier, 1 flattening the FPC, and photographing the FPCPIN hole; >2, dragging the positioning PIN to compensate and shift by the variable-pitch motor 34 according to the FPCPIN hole photographing result coordinates; after finishing PIN sleeving on the pre-positioning platform 3, the distance-changing motor 34 drags the FPC positioning PIN to move to the coordinate position with the same carrier PIN distance, and the pre-positioning is finished.

As a preferred embodiment, the carrier transport positioning assembly 2 includes:

carrier conveyor track 21;

the support platform jacking plate 22 is provided with a carrier and an FPC positioning base mounting interface so as to realize higher-precision repeated positioning of the FPC, and the support platform jacking plate 22 is in transmission connection with the carrier conveyor track 21;

the track width adjusting mechanism comprises width adjusting rods 23, a track width adjusting motor 24 and a transmission belt 25 mechanism which are in transmission connection with two sides of the carrier conveyor track 21, wherein the track width adjusting motor 24 is in transmission connection with a plurality of the width adjusting rods 23 through the transmission belt 25 mechanism, and the forward and reverse rotation of the track width adjusting motor 24 can drive the plurality of the width adjusting rods 23 to synchronously rotate through the transmission belt 25 mechanism so as to pull or push away the other side of the carrier conveyor track 21;

the track conveying mechanism comprises a belt 25 and a track conveying motor 26, and the track conveying motor 26 is in transmission connection with the carrier conveyor track 21 through the belt 25;

the stop pin mechanism comprises a stop pin piece 27 and a stop pin adjusting mechanism 28, the stop pin adjusting mechanism 28 is in transmission connection with the stop pin piece 27, the position of the carrier is limited by controlling the position of the stop pin piece 27, the stop pin adjusting mechanism 28 comprises a guide rail and a cylinder which are positioned below the carrier conveyor track 21, the cylinder is in transmission connection with the stop pin piece 27, the cylinder is in sliding connection with the guide rail, the screw rod linear module drives the stop pin, the position is automatically adjusted according to the length of the carrier, and the carriers with different sizes can be guaranteed to be accurately stopped in the middle of the track.

As a preferred embodiment, the device further comprises a panoramic camera CCD module, the panoramic camera CCD module is disposed above the rectangular robot 5, two ends of the pre-positioning platform 3 are in transmission connection with a platform track, and the platform track is parallel to the Y-axis support frame 51.

As a preferred embodiment, it further comprises a capsule 6 and a keypad 7, said keypad 7 being provided outside said capsule 6.

In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. In the description of the present utility model, unless otherwise specified and defined, it should be noted that the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, mechanical or electrical, or may be in communication with each other between two elements, directly or indirectly through intermediaries, as would be understood by those skilled in the art, in view of the specific meaning of the terms described above.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The utility model provides a full-automatic trigger of planting of FPC for new forms of energy which characterized in that includes:

a feeder (1), the feeder (1) being used for storing and providing an FPC;

the carrier conveying and positioning assembly (2), wherein the carrier conveying and positioning assembly (2) is used for inputting and outputting carriers;

a prepositioning platform (3), wherein a robot grabs the FPC positioned on the feeder (1) and is arranged on the prepositioning platform (3), and the prepositioning platform (3) is used for adjusting the position of the FPC;

the precise positioning CCD module (4), the precise positioning CCD module (4) is used for acquiring the coordinate data of the FPC on the pre-positioning platform (3), and the pre-positioning platform (3) performs supplementary displacement to correspond to the carrier on the carrier conveying and positioning assembly (2) according to the coordinate data.

2. The FPC full-automatic board planter for new energy according to claim 1, characterized in that said pre-positioning platform (3) comprises:

FPC positioning PIN mounting honeycomb panel (31);

the FPC PIN removing plate (32), the FPC PIN removing plate (32) is arranged above the FPC positioning PIN mounting honeycomb plate (31), and the FPC PIN removing plate (32) is provided with an FPC fixing structure for temporarily fixing the FPC;

and the FPC preset position variable-pitch module is in transmission connection with the FPC PIN removing plate (32).

3. The full-automatic Flexible Printed Circuit (FPC) board planting machine for new energy according to claim 2, wherein the FPC pre-positioning distance changing module comprises an FPC pre-positioning distance changing main beam frame (33), a distance changing motor (34) and a distance changing screw rod (35), the distance changing motor (34) and the distance changing screw rod (35) are connected with the FPC pre-positioning distance changing main beam frame (33), and the distance changing motor (34) and the distance changing screw rod (35) are in transmission connection with the FPC positioning PIN mounting honeycomb board (31) and are used for providing power for distance changing of the PIN mounting honeycomb board.

4. A full-automatic FPC board planter for new energy according to claim 3, characterized in that said feeder (1) comprises:

the lifting support plate (11) of the lifter is provided with an FPC (flexible printed circuit) release plate jacking mechanism (12); the pre-positioning feeding module bearing bottom plate (13), and the pre-positioning feeding module bearing bottom plate (13) is in transmission connection with the FPC stripping plate jacking mechanism (12);

the pre-positioning feeding module is arranged on the pre-positioning feeding module bearing bottom plate (13), the pre-positioning feeding module is provided with an FPC lifting support piece (14), and the FPC lifting support piece (14) is provided with a plurality of FPC limiting pins (15) which are upwards arranged.

5. The full-automatic Flexible Printed Circuit (FPC) board planting machine for new energy according to claim 4, wherein the pre-positioning feeding module is provided with a handle (16), and the pre-positioning feeding module is detachably connected with the pre-positioning feeding module bearing bottom plate (13).

6. The FPC full-automatic board planting machine for new energy according to claim 5, further comprising a rectangular robot (5), the rectangular robot (5) comprising:

the robot comprises two Y-axis support frames (51), wherein one of the two Y-axis support frames (51) is provided with a coordinate robot motor mechanism (52), and the coordinate robot motor mechanism (52) is used for driving the rectangular coordinate robot (5) to translate on the two Y-axis support frames (51);

the suction mechanism is in transmission connection with the coordinate robot motor mechanism (52), the suction mechanism is provided with a suction motor (53) and a suction nozzle assembly (54), the suction motor (53) is in transmission connection with the suction nozzle assembly (54), and the suction motor (53) is used for driving the suction nozzle assembly (54) to move up and down.

7. The full-automatic Flexible Printed Circuit (FPC) plate planting machine for new energy according to claim 6, wherein the fine positioning CCD module (4) is arranged on the rectangular coordinate robot (5), the suction mechanism comprises a CCD moving shaft (41), a CCD lifting shaft (42) and a CCD light source (43), the CCD light source (43) is in transmission connection with the CCD lifting shaft (42), and the CCD lifting shaft (42) is in transmission connection with the CCD moving shaft (41).

8. The FPC full-automatic board planting machine for new energy according to claim 7, wherein the carrier conveying and positioning assembly (2) comprises:

a carrier conveyor track (21);

the support platform jacking plate (22), the support platform jacking plate (22) is connected with the carrier conveyor track (21) in a transmission way;

the track width adjusting mechanism comprises width adjusting rods (23), a track width adjusting motor (24) and a transmission belt (25) mechanism which are connected with two sides of a carrier conveyor track (21), wherein the track width adjusting motor (24) is in transmission connection with a plurality of the width adjusting rods (23) through the transmission belt (25) mechanism, and forward and reverse rotation of the track width adjusting motor (24) can drive the plurality of the width adjusting rods (23) to synchronously rotate through the transmission belt (25) mechanism so as to pull or push away the other side of the carrier conveyor track (21);

the track conveying mechanism comprises a belt (25) and a track conveying motor (26), and the track conveying motor (26) is in transmission connection with the carrier conveyor track (21) through the belt (25);

the stop pin mechanism comprises a stop pin piece (27) and a stop pin adjusting mechanism (28), the stop pin adjusting mechanism (28) is in transmission connection with the stop pin piece (27), the position of the carrier is limited by controlling the position of the stop pin piece (27), the stop pin adjusting mechanism (28) comprises a guide rail and a cylinder which are positioned below the carrier conveyor rail (21), the cylinder is in transmission connection with the stop pin piece (27), and the cylinder is in sliding connection with the guide rail.

9. The full-automatic plate planter for the FPC for the new energy according to claim 8, further comprising a panoramic camera CCD module, wherein the panoramic camera CCD module is arranged above the rectangular robot (5), two ends of the pre-positioning platform (3) are in transmission connection with a platform track, and the platform track is parallel to the Y-axis supporting frame (51).

10. The full-automatic Flexible Printed Circuit (FPC) board planting machine for new energy according to claim 9, further comprising a cabin shell (6) and a numeric keyboard (7), wherein the numeric keyboard (7) is arranged outside the cabin shell (6).