CN219099571U - Shaping device for filter cotton production system - Google Patents
Shaping device for filter cotton production system Download PDFInfo
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- CN219099571U CN219099571U CN202223516876.0U CN202223516876U CN219099571U CN 219099571 U CN219099571 U CN 219099571U CN 202223516876 U CN202223516876 U CN 202223516876U CN 219099571 U CN219099571 U CN 219099571U
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Abstract
The utility model specifically discloses a shaping device for a filter cotton production system, which comprises an oven, an upper conveying belt and a lower conveying belt, wherein the upper conveying belt and the lower conveying belt penetrate through the oven, an extrusion channel is formed between the upper conveying belt and the lower conveying belt, the oven is sequentially divided into a heating zone, a shaping heat-preserving zone and a cooling zone from a feed inlet to a discharge outlet, an upper box body and a lower box body are respectively arranged, the upper box body and the lower box body are respectively positioned at the inner sides of the mesh belts of the upper conveying belt and the lower conveying belt, air holes are uniformly distributed at the lower end of the upper box body and the upper end of the lower box body, and a sealed cavity is formed between the upper box body and the lower box body; the upper box body of the heating zone is respectively connected with the upper box body of the shaping heating zone and the upper box body pipe of the cooling zone through an exhaust fan, the lower box body of the heating zone is connected with the lower box body pipe of the shaping heating zone through an air heater, and the lower box body of the cooling zone is communicated with the outside. Can dry the filter pulp fast, reduce the energy consumption, and effectively improve the stoving effect.
Description
Technical Field
The utility model relates to the technical field of pig house equipment processing, in particular to a shaping device for a filter cotton production system.
Background
In the production process of the filter cotton, a heat setting step is needed, wherein heat setting is to eliminate internal stress generated by fabric fibers in the stretching process by utilizing heat, so that macromolecules are loosened to a certain extent, the shape of the woven fibers is fixed and formed, the heat setting step is needed to use a heat setting machine, the heat setting machine is equipment for obtaining a setting effect of woven fabrics and knitted fabrics of the polyester fibers by heating, the unfired filter cotton is mainly sent into an oven of the heat setting machine, the oven is heated by electricity, a fan blows air, and the air enters into a constant-temperature oven with continuous different temperature sections, and is cooled and set at the tail end.
When the drying oven of the traditional heat setting machine is used for drying the filter cotton, the filter cotton is acted on by high-temperature hot air in the drying oven, but the following problems exist:
the hot air is unevenly distributed, the drying time is long, the drying effect is poor, and the energy consumption is high in the drying process due to the fact that the air in the oven needs to be heated.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model aims to provide the shaping device for the filter cotton production system, which can be used for rapidly drying filter cotton, reduce energy consumption and effectively improve the drying effect.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the shaping device comprises a shaping machine, wherein the shaping machine comprises an oven, an upper conveying belt and a lower conveying belt, the upper conveying belt and the lower conveying belt pass through the oven through a feeding hole and a discharging hole of the oven, the upper conveying belt is positioned above the lower conveying belt, the upper conveying belt and the lower conveying belt are both mesh belt conveying belts, an extrusion channel is formed between the upper conveying belt and the lower conveying belt, the oven is sequentially divided into a heating zone, a shaping heat-preserving zone and a cooling zone from the feeding hole to the discharging hole, the heating zone, the shaping heat-preserving zone and the cooling zone are respectively provided with an upper box body and a lower box body, the upper box body is positioned above the lower box body, the upper box body and the lower box body are respectively positioned on the inner sides of mesh belts of the upper conveying belt and the lower conveying belt, the upper end of the lower box body is contacted with the inner sides of the mesh belts, air holes are uniformly distributed at the upper ends of the upper box body and the lower box body, the two sides of the upper box body are connected with the two sides of the lower box body through side plates, and the two ends of the upper box body are respectively hung with the lower box body to form a sealing curtain, and the sealing box body is sealed;
the upper box body of the heating zone is respectively connected with the upper box body of the shaping heating zone and the upper box body pipe of the cooling zone through an exhaust fan, the lower box body of the heating zone is connected with the lower box body pipe of the shaping heating zone through an air heater, and the lower box body of the cooling zone is communicated with the outside of the oven.
Further, the air inlet communicated with the third lower box body is formed in the side wall of the oven, and the filter screen is arranged on the air inlet.
Further, the heater is an electromagnetic heater.
Further, an insulating layer is arranged on the inner wall of the oven.
Further, the mesh belt is a metal mesh belt.
Further, the upper box body of the cooling zone and the upper box body of the shaping heating zone are connected with an exhaust fan pipe through a proportional valve.
Compared with the prior art, the shaping device for the filter cotton production system provided by the utility model has the advantages that the structure is different, filter cotton discharged by the net spreader is fed into the extrusion channel and moves along with the lower conveying belt, so that the filter cotton is extruded and heat-shaped in the conveying process, specifically, the filter cotton is preheated, heated at constant temperature and cooled and shaped through the heating zone, the shaping heat-preserving zone and the cooling zone respectively, the heating zone adopts the mixed gas of high-temperature gas discharged by the shaping heat-preserving zone and low-temperature gas of the cooling zone, the shaping heat-preserving zone adopts the medium-temperature gas discharged by the heating heat-preserving zone, and the gas is recycled in the heating zone, the shaping heat-preserving zone and the cooling zone by matching the upper box body and the lower box body in each zone, so that the energy consumption can be effectively saved, the structure of the upper box body and the lower box body are additionally arranged in each zone by adopting the oven in a partitioning way, the gas in the whole oven is not required to be heated, and the energy consumption is further reduced; in addition, because the upper box body is matched with the lower box body, the high-temperature gas can repeatedly contact the filter cotton so as to dry the filter cotton quickly, and the drying effect is effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a setting device for a cotton filter production system;
FIG. 2 is a full cross-sectional view of FIG. 1;
in the figure: 1. the device comprises an oven, a lower conveying belt, an upper conveying belt, a feed inlet, a heating zone, a shaping heating zone, a cooling zone, an upper box, a lower box, an elastic high-temperature-resistant sealing curtain, an air heater, an exhaust fan and a proportional valve.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 and 2, a shaping device for a cotton filter production system according to a preferred embodiment of the present utility model comprises a shaping machine, wherein the shaping machine comprises an oven 1, an upper conveyor belt 3 and a lower conveyor belt 2, the upper conveyor belt 3 and the lower conveyor belt 2 pass through the oven 1 through a feed inlet 4 and a discharge outlet of the oven 1, the upper conveyor belt 3 is positioned above the lower conveyor belt 2, the upper conveyor belt 3 and the lower conveyor belt 2 are both mesh belt conveyor belts, preferably, the mesh belt of the upper conveyor belt 3 is in a hanging state, so that the mesh belt on the upper conveyor belt 3 extrudes cotton filter positioned in an extrusion channel under the action of dead weight, an extrusion channel is formed between the upper conveyor belt 3 and the lower conveyor belt 2, the oven 1 is divided into a heating zone 5, a shaping heat-preserving zone and a cooling zone 7 from a feed inlet 4 to a discharge outlet in sequence, the heating zone 5, the shaping heat-preserving zone and the cooling zone 7 are respectively provided with an upper box body 8 and a lower box body 9, the upper box body 8 is positioned above the lower box body 9, the upper box body 8 and the lower box body 9 are respectively positioned at the inner sides of the mesh belts of the upper conveying belt 3 and the lower conveying belt 2, the upper end of the lower box body 9 is contacted with the inner sides of the mesh belts of the lower conveying belt 2, air holes are uniformly distributed at the lower end of the upper box body 8 and the upper end of the lower box body 9, two sides of the upper box body 8 are connected with two sides of the lower box body 9 through side plates, and two ends of the box body are respectively hung with elastic high-temperature-resistant sealing curtains 10, so that a sealed cavity is formed between the upper box body 8 and the lower box body 9;
the upper box body 8 of the heating zone 5 is respectively connected with the upper box body 8 of the shaping heating zone 6 and the upper box body 8 of the cooling zone 7 through an exhaust fan 12, the lower box body 9 of the heating zone 5 is connected with the lower box body 9 of the shaping heating zone 6 through an air heater 11, and the lower box body 9 of the cooling zone 7 is communicated with the outside of the oven 1.
When the shaping device for the filter cotton production system provided by the utility model is applied, filter cotton discharged by a net spreader is fed into an extrusion channel and moves along with a lower conveying belt 2 so as to extrude and heat-shape the filter cotton in the conveying process, specifically, the filter cotton is preheated, heated at constant temperature and cooled and shaped through a heating zone 5, a shaping heat-preserving zone and a cooling zone 7 respectively, as the heating zone 5 adopts mixed gas of high-temperature gas discharged by the shaping heat-preserving zone and low-temperature gas of the cooling zone 7, the shaping heat-preserving zone adopts middle-temperature gas discharged by the heating zone 5, and then the upper box 8 and the lower box 9 in each zone are matched to realize the recycling of the gas in the heating zone 5, the shaping heat-preserving zone and the cooling zone 7, so that the energy consumption can be effectively saved, and the structure of the upper box 8 and the lower box 9 are additionally arranged in each zone by partitioning and matching the oven 1 is not needed, the gas in the whole oven 1 is reduced, and the energy consumption is further reduced; in addition, because the upper box body 8 and the lower box body 9 are matched, the high-temperature gas can repeatedly contact the filter cotton so as to dry the filter cotton quickly, and the drying effect is effectively improved.
It should be noted that, the gas leaked from the upper box 8 or the lower box 9 into the oven 1 has a certain temperature, so that an insulation layer outside the upper box 8 and the lower box 9 can be formed, and the gas temperature loss in the upper box 8 and the lower box 9 of the heating zone 5 and the shaping heating zone 6 is effectively prevented, which has a certain effect on reducing energy consumption.
On the basis of the embodiment, the side wall of the oven 1 is provided with an air inlet communicated with the lower box body 9 of the cooling area 7, and the air inlet is provided with a filter screen for filtering sundries in the air entering the lower box body 9.
Specifically, the heater may be an electromagnetic heater, wherein the exhaust fan 12 and the electromagnetic heater are both fixed to the outer side wall of the oven 1.
On the basis of the embodiment, the inner wall of the oven 1 is provided with the heat preservation layer, so that the heat preservation effect is enhanced, and the temperature of a production workshop is reduced.
On the basis of the embodiment, the mesh belt is a metal mesh belt, so that heat conduction is enhanced.
On the basis of the embodiment, the upper box body 8 of the cooling zone 7 and the upper box body 8 of the shaping heating zone 6 are connected with an exhaust fan 12 through a proportional valve 13, and the mixing proportion of the gases can be adjusted, so that the temperature of the heating zone 5 is controlled.
Finally, it is further noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The shaping device for the filter cotton production system comprises a shaping machine and is characterized in that the shaping machine comprises an oven, an upper conveying belt and a lower conveying belt, wherein the upper conveying belt and the lower conveying belt pass through the oven through a feeding hole and a discharging hole of the oven, the upper conveying belt is positioned above the lower conveying belt, the upper conveying belt and the lower conveying belt are both mesh belt conveying belts, an extrusion channel is formed between the upper conveying belt and the lower conveying belt, the oven is sequentially divided into a heating zone, a shaping heat-preserving zone and a cooling zone from the feeding hole to the discharging hole, the heating zone, the shaping heat-preserving zone and the cooling zone are respectively provided with an upper box body and a lower box body, the upper box body is positioned above the lower box body, the upper box body and the lower box body are respectively positioned on the inner sides of the upper conveying belt and the lower conveying belt, the upper end of the lower box body is contacted with the inner sides of the mesh belt, the lower end of the upper box body and the upper end of the lower box body are uniformly distributed with air holes, and the two sides of the upper box body are connected with two sides of the lower box body through side plates and the two sides of the lower box body are respectively provided with two ends of the upper box body and the lower box body are respectively provided with a sealing curtain, and a sealing cavity is formed between the two ends of the upper box body and the sealing body is sealed;
the upper box body of the heating zone is respectively connected with the upper box body of the shaping heating zone and the upper box body pipe of the cooling zone through an exhaust fan, the lower box body of the heating zone is connected with the lower box body pipe of the shaping heating zone through an air heater, and the lower box body of the cooling zone is communicated with the outside of the oven.
2. The sizing device for a cotton filter production system according to claim 1, wherein the side wall of the oven is provided with an air inlet communicated with the third lower box body, and the air inlet is provided with a filter screen.
3. The sizing device for a filter cotton production system of claim 1, wherein the heater is an electromagnetic heater.
4. The sizing device for a cotton wool production system according to claim 1, wherein an inner wall of the oven is provided with a heat-insulating layer.
5. The sizing device for a filter cotton production system of claim 1, wherein the mesh belt is a metal mesh belt.
6. The sizing device for a cotton filter production system according to claim 1, wherein the upper tank of the cooling zone and the upper tank of the sizing heating zone are connected with an exhaust fan pipe through a proportional valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223516876.0U CN219099571U (en) | 2022-12-28 | 2022-12-28 | Shaping device for filter cotton production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223516876.0U CN219099571U (en) | 2022-12-28 | 2022-12-28 | Shaping device for filter cotton production system |
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| Publication Number | Publication Date |
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| CN219099571U true CN219099571U (en) | 2023-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223516876.0U Active CN219099571U (en) | 2022-12-28 | 2022-12-28 | Shaping device for filter cotton production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116377676A (en) * | 2023-06-02 | 2023-07-04 | 江苏华拓纺织科技有限公司 | Textile fabric steam shaping device |
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2022
- 2022-12-28 CN CN202223516876.0U patent/CN219099571U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116377676A (en) * | 2023-06-02 | 2023-07-04 | 江苏华拓纺织科技有限公司 | Textile fabric steam shaping device |
| CN116377676B (en) * | 2023-06-02 | 2023-08-18 | 江苏华拓纺织科技有限公司 | Textile fabric steam shaping device |
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