CN219097897U - Filter shell unloader - Google Patents

Abstract

The utility model relates to the field of processing equipment and discloses a filter shell blanking device which comprises a lifting device, a supporting plate, a side plate and a rotary air cylinder, wherein the rotary air cylinder is arranged on the lifting device, the lifting device drives the rotary air cylinder to move up and down along the direction vertical to a horizontal line, the side plate is fixedly arranged on the rotary output end of the rotary air cylinder, the supporting plate is fixedly connected with the outer side of the side plate, the supporting plate is used for providing support for a filter shell to be blanked, and the rotary air cylinder drives the side plate to rotate through the rotary output end of the supporting plate so that the plate surface of the supporting plate forms a first angle or a second angle relative to the horizontal line. The utility model can effectively prevent the shell of the filter to be blanked from being knocked and damaged.

Description

Filter shell unloader

Technical Field

The utility model belongs to the technical field of processing equipment, and particularly relates to a filter shell blanking device.

Background

The filter is an accessory which plays a role in filtering impurities or gas through filter paper, and is divided into an engine oil filter, a fuel oil filter and the like according to different filtering functions. The oil filter filters impurities in engine oil in an automobile lubricating system through the special filter material, and because metal abrasive dust, carbon deposit oxidized at high temperature, colloidal sediment, water and the like can be continuously mixed into lubricating oil in the working process of an engine, the oil filter has the function of filtering out the mechanical impurities and colloid, keeping the lubricating oil clean and prolonging the service life of the lubricating oil. The fuel filter is used for filtering out harmful particles and water in the fuel gas system of the engine, protecting the oil pump nozzle, the cylinder sleeve, the piston ring and the like, reducing abrasion, avoiding blockage and filtering out ferric oxide contained in the fuel. Taking diesel as an example, even though the diesel is clean after being precipitated and filtered before being added into a diesel oil tank, the diesel is still polluted due to factors such as uncleanness of a refueling tool, a refueling environment and a tank opening in the refueling process, and the diesel is polluted due to impurities deposited in a fuel system and suspended heavy impurities in the air in the operation process of the diesel, so that a diesel filter on a vehicle is indispensable, and the fact that the diesel cannot be guaranteed to be truly clean before being added into the oil tank is not guaranteed.

In the process of manufacturing the filter, a multi-station oil press is required to stretch the filter shell, and in the stretching process, a filter shell blanking device is required to be used for blanking. However, in the prior art, the filter shell discharging device mostly adopts the grabbing component to grab the filter shell for discharging operation, the filter shell to be discharged is inevitably knocked in the grabbing process, and therefore damage to a certain degree is generated.

Disclosure of Invention

The utility model provides a main aim at provides a filter shell unloader, aims at solving the filter shell that waits to unloading and receives the problem that collides with and damages by snatching the in-process.

For realizing above-mentioned purpose, this application provides a filter shell unloader, filter shell unloader includes elevating gear, backup pad, curb plate and revolving cylinder, revolving cylinder installs elevating gear is last, the elevating gear drive revolving cylinder reciprocates along the perpendicular to horizontal line direction, curb plate fixed mounting is in on revolving cylinder's the rotatory output, backup pad fixed connection the outside of curb plate, the backup pad is used for providing the support for the filter shell of waiting to unloading, revolving cylinder passes through the rotatory output drive the curb plate rotates, so that the face of backup pad is first angle or second angle with respect to the horizontal line.

Further, one or more magnets for adsorbing the filter housing to be blanked are arranged on the top surface of the supporting plate.

Further, the top surface of the supporting plate is provided with one or more grooves, and each magnet is correspondingly embedded in each groove.

Further, a plurality of grooves are formed in the supporting plate, and the grooves are circumferentially distributed on the top surface of the supporting plate.

Further, the length of the groove is larger than that of the magnet, and a gap is formed between two ends of the magnet and the groove walls at two ends of the groove.

Further, the filter shell blanking device further comprises a controller and an inductor for inducing the filter shell to be blanked on the supporting plate, wherein the inductor, the lifting device and the rotary cylinder are electrically connected with the controller.

Further, the rotary cylinder is fixedly connected with the movable lifting part of the lifting device through a connecting plate.

Further, the lifting device is configured as a cylinder member.

Further, the filter shell blanking device further comprises a switch piece used for controlling the starting and stopping of the rotary cylinder.

Compared with the related art, the embodiment of the utility model has the beneficial effects that: according to the utility model, the side plate is arranged at the rotary output end of the rotary cylinder, and the supporting plate is connected with the side plate, so that when the rotary cylinder drives the side plate to rotate, the plate surface of the supporting plate is at a first angle or a second angle relative to the horizontal line, and when the plate surface of the supporting plate is at the first angle relative to the horizontal line, the plate surface of the supporting plate and the conveying surface of the conveying belt are mutually angled, namely the supporting plate inclines towards the conveying surface of the conveying belt, and at the moment, the filter shell to be blanked can be separated from the supporting plate under the action of gravity and falls on the conveying belt, so that blanking is finished, the supporting plate is equivalent to a slide way, and the filter shell to be blanked slides on the conveying belt. And through setting up elevating gear, the backup pad can reciprocate between the different stations in vertical direction for device overall structure is compact, has reduced auxiliary fixtures's area.

Drawings

FIG. 1 is a schematic view showing a usage state of a filter housing blanking device according to an embodiment of the present utility model;

FIG. 2 is a schematic diagram of a filter housing blanking apparatus according to an embodiment of the present utility model;

fig. 3 is a schematic top view of the structure of the support plate 20 in fig. 2.

In the drawings, each reference numeral denotes:

10. a lifting device; 11. a movable lifting part; 20. a support plate; 21. a groove; 30. a side plate; 40. a rotary cylinder; 41. a rotary output; 50. a controller; 60. a buffer; 70. a magnet; 80. a connecting plate; 90. a switch member; 200. a conveyor belt; 300. and a supporting frame.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

Examples

Referring to fig. 1, a schematic diagram of a usage state of a filter housing blanking device according to an embodiment of the utility model is shown. As shown in fig. 1, the filter housing blanking device is used in cooperation with a conveying device, the conveying device includes a supporting frame 300 and a conveying belt 200 disposed on the supporting frame 300, the filter housing blanking device may be disposed on one side of the conveying belt 200 and fixedly mounted on the supporting frame 300, and for those skilled in the art, there are various modes of disposing the filter housing blanking device on one side of the conveying belt 200 and fixedly mounted on the supporting frame 300, for example, the filter housing blanking device may be fixedly mounted on the supporting frame 300 and close to the edge of the conveying belt 200 through a structure such as a bolt or a connecting block, so that blanking of the filter housing to be blanked is facilitated, and details are not repeated herein.

Fig. 2 is a schematic structural diagram of a filter housing blanking device according to an embodiment of the utility model. As shown in fig. 2, the filter housing blanking device includes a lifting device 10, a support plate 20, a side plate 30, and a revolving cylinder 40 (in combination with the use state schematic shown in fig. 1, in use, the lifting device 10 may be mounted on one side of a conveyor belt 200). The rotary cylinder 40 is installed on the lifting device 10, the lifting device 10 drives the rotary cylinder 40 to move up and down along the direction vertical to the horizontal line, the side plate 30 is fixedly installed on the rotary output end 41 of the rotary cylinder 40, the support plate 20 is fixedly connected with the outer side of the side plate 30, the support plate 20 is used for providing support for a filter shell to be fed, and the rotary cylinder 40 drives the side plate 30 to rotate through the rotary output end 41 of the rotary cylinder, so that the plate surface of the support plate 20 is at a first angle or a second angle relative to the horizontal line.

In combination with the use state schematic diagram shown in fig. 1, when the filter housing to be blanked starts to be blanked, the rotary cylinder 40 drives the side plate 30 to rotate, so that the plate surface of the support plate 20 forms a first angle relative to the horizontal line, and at this time, the plate surface of the support plate 20 and the conveying surface of the conveyor belt 200 are at an angle, i.e. the support plate 20 is inclined towards the conveying surface of the conveyor belt 200; when the blanking operation is not performed, the plate surface of the supporting plate 20 is at a second angle relative to the horizontal line, at this time, the plate surface of the supporting plate 20 is parallel to the horizontal line, or when the blanking operation is finished, the rotary cylinder 40 drives the side plate 30 to rotate, so that the plate surface of the supporting plate 20 is at the second angle relative to the horizontal line, at this time, the plate surface of the supporting plate 20 is parallel to the horizontal line.

When the face of backup pad 20 is first angle with respect to the horizontal line, backup pad 20 inclines to the transport face of conveyer belt 200, and the filter shell that waits to unloading this moment can break away from backup pad 20 and fall on conveyer belt 200 under the effect of gravity to accomplish the unloading, backup pad 20 is equivalent to a slide, waits that the filter shell of unloading slides on conveyer belt 200, and this kind of unloading mode has avoided grabbing the snatch of snatching the subassembly, thereby can effectively prevent that the filter shell that waits to unloading from receiving and colliding with and damaging. And through setting up elevating gear 10, backup pad 20 can reciprocate between the different stations in vertical direction for device overall structure is compact, has reduced auxiliary fixtures's area.

Preferably, for the conveyor belt 200 with a horizontal conveying surface, the first angle of the present application is 60 °, that is, the angle formed between the plate surface of the support plate 20 and the conveying surface of the conveyor belt 200 is 60 °, when the side plate 30 rotates to an angle of 60 ° between the plate surface of the support plate 20 and the conveying surface of the conveyor belt 200, the rotary cylinder 40 stops working, at this time, the filter housing to be blanked is separated from the support plate 20 and falls on the conveyor belt 200, and at this time, the filter housing to be blanked slides at a relatively gentle speed. In other possible embodiments, the first angle may be 65 °, 70 ° or 75 °, and those skilled in the art will recognize that the specific value of the first angle does not belong to the main contribution of the present utility model to the prior art, and should not limit the scope of protection of the present utility model, so long as any angle that enables the filter housing to be blanked to fall on the conveyor belt 200 smoothly should be defined as a reasonable value range covered by the first angle. For the conveyor belt 200 with a conveying surface other than the horizontal plane, the first angle can be adaptively adjusted according to the inclination angle of the conveying surface of the conveyor belt 200, so long as the included angle between the plate surface of the supporting plate 20 and the conveying surface of the conveyor belt 200 ensures that the filter housing to be discharged stably falls on the conveyor belt 200.

Preferably, one or more magnets 70 for adsorbing a filter housing to be blanked are provided on the top surface of the support plate 20. By providing the magnet 70 on the top surface of the support plate 20, when the filter housing to be blanked is placed on the support plate 20, the magnet 70 can attract the mouth of the filter housing to be blanked, so that the filter housing to be blanked can be prevented from falling down when the support plate 20 moves up and down. It should be noted that, during the process of blanking the filter housing to be blanked, by setting the first angle to be sufficiently large, the magnet 70 on the support plate 20 does not hinder the filter housing to be blanked from sliding down from the support plate 20 onto the conveyor belt 200.

Preferably, as shown in fig. 3, one or more grooves 21 are formed on the top surface of the support plate 20, and each magnet 70 is correspondingly embedded in each groove 21. The magnet 70 is embedded in the groove 21, so that the top surface of the supporting plate 20 can be kept flat on the premise that the adsorption effect of the magnet 70 on the filter shell to be blanked is not affected, and the filter shell to be blanked can be stably placed on the top surface of the supporting plate 20. In other possible embodiments, the magnet 70 may be directly fixed to the top surface of the support plate 20. The magnet 70 of the present embodiment is in a strip shape, the groove 21 is also in a strip shape, the length of the groove 21 is greater than that of the magnet 70, and when the magnet 70 is embedded in the groove 21, a gap is formed between two ends of the magnet 70 and the groove walls at two ends of the groove 21, so that an operator can replace the magnet 70 conveniently.

In this embodiment, as shown in fig. 3, a plurality of grooves 21 are formed on the supporting plate 20, and the plurality of grooves 21 are circumferentially arranged on the top surface of the supporting plate 20. In other possible embodiments, the plurality of grooves 21 may be arranged in an array manner or randomly, and the arrangement manner of the grooves 21 is not limited in this embodiment. Specifically, the number of grooves 21 in the present embodiment is 6, and correspondingly, the number of magnets 70 is 6. In other possible embodiments, the number of the magnets 70 and the grooves 21 may be 4, 5, 7, 8, or the like, and the number of the magnets 70 and the grooves 21 is not limited in this embodiment.

Further, the filter housing blanking device further comprises a controller 50 and an inductor (not shown in the figure) for inducing the filter housing to be blanked on the supporting plate 20, wherein the inductor, the lifting device 10 and the rotary cylinder 40 are electrically connected with the controller 50, and the controller 50 can control the lifting device 10 and the rotary cylinder 40 to operate and stop. When the manipulator grabs the filter shell to be discharged onto the supporting plate 20, the sensor senses the existence of the filter shell to be discharged on the supporting plate 20 and transmits a descending signal to the controller 50, and the controller 50 responds to the descending signal to control the lifting device 10 to drive the rotary cylinder 40 to move downwards and drive the supporting plate 20 to move downwards; when the supporting plate 20 moves downwards to the lowest point, the lifting device 10 sends a descending stop signal to the controller 50, the controller 50 receives the descending stop signal and then sends a rotation start signal to the rotary cylinder 40, the rotary cylinder 40 receives and responds to the rotation start signal, the rotary output end 41 is driven to output rotary kinetic energy so as to drive the side plate 30 to rotate along the first rotation direction, the supporting plate 20 is driven to rotate to a first angle, and then the filter shell to be blanked slides onto the conveyor belt 200, so that blanking is completed, and the whole process sensor, the lifting device 10, the rotary cylinder 40 and the controller 50 are automatically matched and operated, so that the degree of automation of blanking is greatly improved, and the labor is saved. When the blanking is completed (i.e. the inductor senses that the filter housing to be blanked on the support plate 20 in the first angle state does not exist), the inductor sends a blanking completion signal to the controller 50, the controller 50 sends a rotary reset signal to the rotary cylinder 40 after receiving the blanking completion signal, the rotary cylinder 40 receives and responds to the rotary reset signal, and the rotary output end 41 is driven to output rotary kinetic energy so as to drive the side plate 30 to rotate in the direction opposite to the first rotation direction, further drive the support plate 20 to rotate to the second angle, and then the lifting device 10 drives the side plate 30 and the support plate 20 to move upwards to return to the initial position, thereby completing one working cycle.

Further, as shown in fig. 2, the revolving cylinder 40 and the movable lifting part 11 of the lifting device 10 are fixedly connected through the connecting plate 80, and the connecting plate 80 makes the connection between the lifting device 10 and the revolving cylinder 40 more stable, so that the up-and-down movement of the revolving cylinder 40 is more stable. Specifically, in the present embodiment, the lifting device 10 is configured as a cylinder member. Preferably, the lifting device 10 of the present embodiment is a magnetic coupling type rodless cylinder, and the rotary cylinder 40 is fixedly connected with a slider of the magnetic coupling type rodless cylinder (the slider of the magnetic coupling type rodless cylinder is the movable lifting portion 11), so that the lifting device is driven by the magnetic coupling type rodless cylinder to move up and down, and the magnetic coupling type rodless cylinder can save installation space and has the advantage of light design. In addition, in the present embodiment, the top of the magnetic coupling type rodless cylinder is further provided with a buffer 60, and the buffer 60 is disposed downward, so that the buffer can play a role in buffering the upward movement of the rotary cylinder 40, and reduce the impact.

Optionally, the filter housing blanking device further includes a switching member 90 for controlling the start and stop of the rotary cylinder 40, and as shown in fig. 1, the switching member 90 is installed at one side of the conveyor belt 200. The switch member 90 may be electrically connected to the rotary cylinder 40, or may be connected to the rotary cylinder 40 in a pneumatic manner, i.e. a gas channel is connected between the switch member 90 and the rotary cylinder 40, and an air outlet of the gas channel may be opened or closed by the switch member 90.

In summary, according to the present utility model, the side plate 30 is mounted on the rotary output end 41 of the rotary cylinder 40, since the support plate 20 is connected to one side of the side plate 30, when the rotary cylinder 40 drives the side plate 30 to rotate, the plate surface of the support plate 20 can form a first angle or a second angle with respect to the horizontal line, when the plate surface of the support plate 20 forms the first angle with respect to the horizontal line, the plate surface of the support plate 20 and the conveying surface of the conveyor belt 200 are at the same time angled, i.e. the support plate 20 inclines towards the conveying surface of the conveyor belt 200, at the same time, the filter housing to be blanked can be separated from the support plate 20 and fall on the conveyor belt 200 under the action of gravity, thereby completing blanking, the support plate 20 corresponds to a slide way, and the filter housing to be blanked slides on the conveyor belt 200. And through setting up elevating gear 10, backup pad 20 can reciprocate between the different stations in vertical direction for device overall structure is compact, has reduced auxiliary fixtures's area.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (9)

1. The utility model provides a filter shell unloader, its characterized in that, filter shell unloader includes elevating gear (10), backup pad (20), curb plate (30) and revolving cylinder (40), revolving cylinder (40) are installed on elevating gear (10), elevating gear (10) drive revolving cylinder (40) reciprocate along perpendicular to horizontal line direction, curb plate (30) fixed mounting is in on revolving cylinder (40) rotatory output (41), backup pad (20) fixed connection the outside of curb plate (30), backup pad (20) are used for providing the support for the filter shell of waiting to unloading, revolving cylinder (40) are passed through rotatory output (41) drive curb plate (30) are rotated, so that the face of backup pad (20) is first angle or second angle relative to the horizontal line.

2. A filter housing blanking device according to claim 1, characterized in that one or more magnets (70) for attracting the filter housing to be blanked are provided on the top surface of the support plate (20).

3. The filter housing blanking device according to claim 2, wherein the top surface of the supporting plate (20) is provided with one or more grooves (21), and each magnet (70) is correspondingly embedded in each groove (21).

4. A filter housing blanking device according to claim 3, characterized in that the supporting plate (20) is provided with a plurality of grooves (21), and the plurality of grooves (21) are circumferentially arranged on the top surface of the supporting plate (20).

5. A filter housing blanking device according to claim 3 wherein the length of the recess (21) is greater than the length of the magnet (70), and there is a gap between the ends of the magnet (70) and the walls of the recess (21).

6. The filter housing blanking device according to any one of claims 1 to 5, further comprising a controller (50) and an inductor for inducing the filter housing to be blanked on the support plate (20), wherein the inductor, the lifting device (10) and the rotary cylinder (40) are electrically connected to the controller (50).

7. The filter housing blanking device according to claim 1, wherein the rotary cylinder (40) and the movable lifting part (11) of the lifting device (10) are fixedly connected by a connecting plate (80).

8. The filter housing blanking device according to claim 1, characterized in that the lifting device (10) is configured as a cylinder part.

9. The filter housing blanking apparatus of claim 1 further comprising a switch member (90) for controlling the start and stop of the rotary cylinder (40).

Images