CN219095829U

CN219095829U - XPE master slice cooling traction all-in-one

Info

Publication number: CN219095829U
Application number: CN202223280697.1U
Authority: CN
Inventors: 张德安; 唐勇
Original assignee: Suzhou Tangyu Plastic Machinery Co ltd
Current assignee: Suzhou Tangyu Plastic Machinery Co ltd
Priority date: 2022-12-08
Filing date: 2022-12-08
Publication date: 2023-05-30
Anticipated expiration: 2032-12-08

Abstract

The XPE master slice cooling and traction integrated machine comprises a machine table, a cooling device, a waste material removing device and a traction device, wherein the XPE master slice is pulled by the traction device to pass through the cooling device and the waste material removing device; the cooling device comprises a first cooling roller, a second cooling roller, a third cooling roller, a cooling fan mounting frame, two symmetrically arranged upper cooling fans and two symmetrically arranged lower cooling fans. Compared with the prior art which only adopts a cooling roller to wind and contact, the XPE master slice cooling and traction integrated machine adopts a combination mode of the cooling roller and the cooling fan, so that heat can be quickly blown away, the cooling efficiency is increased, the cooling effect is good, and the XPE master slice cooling and traction integrated machine has the advantage of preventing the XPE master slice from bending to a certain extent.

Description

XPE master slice cooling traction all-in-one

Technical Field

The utility model belongs to the technical field of XPE foaming master slice production, and particularly relates to an XPE master slice cooling and traction integrated machine.

Background

XPE, namely a chemical cross-linked polyethylene foaming material, is formed by continuously foaming low-density polyethylene resin, a cross-linking agent and a foaming agent at high temperature, and a master structure of XPE is generally required to be obtained before the XPE is subjected to a cross-linked foaming process.

At present, after a master slice is produced, the master slice needs to be cooled and shaped, and after the master slice is discharged from a die, the master slice just produced at the moment needs to be cooled under the condition of traction, and in addition, the two end edge waste materials of the master slice need to be cut off, so that the problem that how to combine traction, cooling and waste material removal is currently to be solved urgently.

Disclosure of Invention

The utility model aims to: the utility model aims to provide an XPE master slice cooling and traction integrated machine, which solves the problem of how to finish cooling and edge waste removal of XPE master slices while maintaining stable traction after production of the XPE master slices in the prior art.

The technical scheme is as follows: the utility model provides an XPE master slice cooling and traction integrated machine which comprises a machine table, a cooling device, a waste material removing device and a traction device, wherein the cooling device, the waste material removing device and the traction device are arranged on the machine table, and the traction device is used for dragging an XPE master slice to pass through the cooling device and the waste material removing device; the cooling device comprises a first cooling roller, a second cooling roller, a third cooling roller, a cooling fan mounting frame, two symmetrically arranged upper cooling fans and two symmetrically arranged lower cooling fans, wherein the first cooling roller, the cooling fan mounting frame and the second cooling roller are sequentially arranged along the traction direction of the XPE master slice, the first cooling roller and the second cooling roller are positioned on the same horizontal line, the third cooling roller is arranged on the lower end part of the machine table, the third cooling roller is positioned behind the second cooling roller along the traction direction of the XPE master slice, the two symmetrically arranged upper cooling fans are arranged on the upper end part of the cooling fan mounting frame, the two symmetrically arranged lower cooling fans are arranged on the lower end part of the cooling fan mounting frame, and the upper cooling fans and the lower cooling fans are respectively positioned on the upper side and the lower side of the XPE master slice between the first cooling roller and the second cooling roller. According to the XPE master slice cooling and traction integrated machine, the XPE master slice sequentially passes through the waste removal device and the traction device through stable traction of the traction device, and the XPE master slice can be rapidly cooled through the cooling fans which are arranged in a matched mode of three cooling rollers, namely a cooling mode of combining water cooling and air cooling, so that the forming quality of the XPE master slice is ensured, and meanwhile, the cooling effect is good.

Furthermore, in the XPE master cooling and traction integrated machine, the first cooling roller, the second cooling roller and the third cooling roller are respectively positioned at three corner positions of the triangle.

Further, the XPE master film cooling and traction integrated machine is characterized in that a first guide roller, a second guide roller and a third guide roller are arranged on the machine table, the first guide roller, the second guide roller and the third guide roller are sequentially arranged along the traction direction of the XPE master film, the first guide roller is positioned behind the third guide roller along the traction direction of the XPE master film, the first guide roller, the third guide roller, the first cooling roller and the second cooling roller are positioned on the same horizontal line, the second guide roller and the third cooling roller are positioned on the same horizontal line, and the waste removing device is positioned at the third position of the guide roller. The first guide roller, the second guide roller and the third guide roller can keep the XPE master slice in a tensioning state, and the XPE master slice is prevented from loosening in the conveying process.

Further, the above-mentioned XPE master slice cooling traction all-in-one, waste material remove device includes hand wheel, worm gear case, arbor, two knife rest and two blades that the symmetry set up, hand wheel and worm gear case are connected, the worm gear case sets up on the board, arbor and worm gear case are connected, the both ends of arbor are connected with two knife rest that the symmetry set up, two knife rest and two blade one-to-one that the symmetry set up to the blade is installed on the knife rest, two blade parallel arrangement that the symmetry set up to the blade is located XPE master slice top, the knife tip of blade contacts with XPE master slice. The position of two blades can be adjusted through the worm gear case to rotatory hand wheel to cut the XPE master slice of different thickness.

Further, the XPE master film cooling and traction integrated machine comprises a traction driving roller, a traction driven roller, a driving roller driving assembly and two symmetrically arranged driven roller adjusting assemblies, wherein the traction driving roller is positioned below the traction driven roller, the XPE master film penetrates through the traction driving roller and the traction driven roller, the traction driving roller, the driving roller driving assembly and the two symmetrically arranged driven roller adjusting assemblies are arranged on a machine platform, the traction driving roller is connected with the driving roller driving assembly, and the two symmetrically arranged driven roller adjusting assemblies are respectively connected with two ends of the traction driven roller. The driving roller driving assembly drives the traction driving roller to rotate, and the traction driving roller is used as power of the XPE master on the whole equipment to stably convey the XPE master.

Further, the XPE master slice cooling and traction integrated machine is characterized in that the driving roll driving assembly comprises a traction driving motor, a traction speed reducer and a traction rotating shaft I, the traction rotating shaft I is arranged on the machine table, the traction driving motor is connected with the traction speed reducer, the traction speed reducer is connected with one end of the traction rotating shaft I, and the traction driving roll is sleeved on the traction rotating shaft I.

Further, in the XPE master slice cooling and traction integrated machine, two symmetrically arranged rotating shaft supporting seats are arranged on two side walls of the machine table, a first bearing is arranged on the rotating shaft supporting seats, and the end part of the traction rotating shaft is connected with the first bearing.

Further, the XPE master slice cooling traction all-in-one machine, the driven roller adjusting assembly comprises an adjusting driving cylinder and a vertical adjusting plate, the adjusting driving cylinder is fixedly arranged on the machine table, a piston rod of the adjusting driving cylinder is connected with the vertical adjusting plate, and the vertical adjusting plate is connected with the machine table in a sliding manner.

Further, in the XPE master slice cooling and traction integrated machine, the second bearing is arranged on the vertical adjusting plate, the second traction rotating shaft is connected to the traction driven roller, and the second traction rotating shaft is connected with the second bearing.

The technical scheme can be seen that the utility model has the following beneficial effects: according to the XPE master slice cooling and traction integrated machine disclosed by the utility model, the traction, cooling and waste cutting of the XPE master slice are integrated on the same equipment, and after the XPE master slice enters through the first cooling roller, the XPE master slice can be kept in a plane and rapidly cooled under the action of the cooling fans on the upper side and the lower side in a tensioning state.

Drawings

FIG. 1 is a schematic diagram of an XPE master cooling and traction integrated machine according to the present utility model;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present utility model;

FIG. 3 is a bottom view of the XPE master cooling and traction integrated machine according to the present utility model;

FIG. 4 is a right side view of the XPE master cooling and traction integrated machine of the present utility model;

FIG. 5 is a front view of the scrap removal apparatus in accordance with the present utility model;

fig. 6 is a right side view of the scrap removing apparatus of the present utility model.

In the figure: the machine comprises a machine table 1, a first guide roller 11, a second guide roller 12, a third guide roller 13, a rotating shaft supporting seat 14, a first bearing 15, a cooling device 2, a first cooling roller 21, a second cooling roller 22, a third cooling roller 23, a cooling fan mounting frame 24, an upper cooling fan 25, a lower cooling fan 26, a waste removing device 3, a hand wheel 31, a worm gear box 32, a cutter shaft 33, a cutter rest 34, a blade 35, a traction device 4, a traction driving roller 41, a traction driven roller 42, a driving roller driving assembly 43, a traction driving motor 431, a traction speed reducer 432, a traction rotating shaft 433, a driven roller adjusting assembly 44, an adjusting driving cylinder 441, a vertical adjusting plate 442, a second bearing 443 and a traction rotating shaft 444.

Detailed Description

Examples

The XPE master slice cooling and traction integrated machine as shown in figures 1-4 comprises a machine table 1, a cooling device 2, a waste material removing device 3 and a traction device 4, wherein the cooling device 2, the waste material removing device 3 and the traction device 4 are arranged on the machine table 1, and the traction device 4 is used for dragging the XPE master slice to pass through the cooling device 2 and the waste material removing device 3. The cooling device 2, the waste removing device 3 and the traction device 4 are arranged according to the traction direction of the XPE master, and the extruded master is firstly cooled by the cooling device 2 under the condition that the traction device 4 provides the main power, and the waste on two edges is removed by the waste removing device 3.

The cooling device 2 comprises a first cooling roller 21, a second cooling roller 22, a third cooling roller 23, a cooling fan mounting frame 24, two symmetrically arranged upper cooling fans 25 and two symmetrically arranged lower cooling fans 26, wherein the first cooling roller 21, the cooling fan mounting frame 24 and the second cooling roller 22 are sequentially arranged along the traction direction of the XPE master, the first cooling roller 21 and the second cooling roller 22 are positioned on the same horizontal line, the third cooling roller 23 is arranged on the lower end part of the machine table 1, the third cooling roller 23 is positioned behind the second cooling roller 22 along the traction direction of the XPE master, the two symmetrically arranged upper cooling fans 25 are arranged on the upper end part of the cooling fan mounting frame 24, the two symmetrically arranged lower cooling fans 26 are arranged on the lower end part of the cooling fan mounting frame 24, and the upper cooling fans 25 and the lower cooling fans 26 are respectively positioned on the upper side and the lower side of the XPE master between the first cooling roller 21 and the second cooling roller 22. The first cooling roller 21, the second cooling roller 22 and the third cooling roller 23 are respectively positioned at three corner positions of the triangle. Because the first cooling roller 21 and the second cooling roller 22 are at the same horizontal height, XPE master between the first cooling roller 21 and the second cooling roller 22 is in a flat state between the two symmetrically arranged upper cooling fans 25 and the two symmetrically arranged lower cooling fans 26, and is cooled when passing through the first cooling roller 21, the second cooling roller 22 and the third cooling roller 23, and is also cooled by being matched with the two symmetrically arranged upper cooling fans 25 and the two symmetrically arranged lower cooling fans 26, so that the cooling effect is improved.

In addition, be equipped with guide roll one 11, guide roll two 12 and guide roll three 13 on the board 1, guide roll one 11, guide roll two 12 and guide roll three 13 set gradually along the traction direction of XPE master, guide roll one 11 is located the rear of chill roll three 23 along the traction direction of XPE master, guide roll one 11, guide roll three 13, chill roll one 21 and chill roll two 22 are in same horizontal line, guide roll two 12 and chill roll three 23 are in same horizontal line, waste removal device 3 is located guide roll three 13 positions. XPE master is in zigzag foldback arrangement between chill roll three 23, guide roll one 11, guide roll two 12 and guide roll three 13 to guaranteed that XPE master carries out stable transport under certain tensioning force.

The waste removing device 3 shown in fig. 5 and 6 comprises a hand wheel 31, a worm gear box 32, a cutter shaft 33, two symmetrically arranged cutter holders 34 and two symmetrically arranged blades 35, wherein the hand wheel 31 is connected with the worm gear box 32, the worm gear box 32 is arranged on the machine table 1, the cutter shaft 33 is connected with the worm gear box 32, two ends of the cutter shaft 33 are connected with the two symmetrically arranged cutter holders 34, the two symmetrically arranged cutter holders 34 and the two symmetrically arranged blades 35 are arranged in a one-to-one correspondence manner, the blades 35 are arranged on the cutter holders 34, the two symmetrically arranged blades 35 are arranged in parallel, the blades 35 are positioned above the XPE master, and the cutter tips of the blades 35 are contacted with the XPE master. The worm gear case 32 is a common structure formed by a worm wheel and a worm, the lifting of the cutter shaft 33 can be realized by adopting a screw rod lifter in the prior art, the worm is connected with the hand wheel 31, the worm wheel is connected with the cutter shaft 33, the position of the cutter shaft 33 is changed through the transmission of the worm wheel and the worm, two blades 35 are arranged on one cutter shaft 33, the blades 35 can be lifted or put down through the worm gear case 32, the blades 35 scratch waste materials at the edge of the XPE master, the waste edges at the two sides of the XPE master are removed, and a middle formed finished product is left.

In the above structure, the traction device 4 comprises a traction driving roller 41, a traction driven roller 42, a driving roller driving assembly 43 and two symmetrically arranged driven roller adjusting assemblies 44, wherein the traction driving roller 41 is positioned below the traction driven roller 42, an XPE master sheet passes through the traction driving roller 41 and the traction driven roller 42, the traction driving roller 41, the driving roller driving assembly 43 and the two symmetrically arranged driven roller adjusting assemblies 44 are all arranged on the machine table 1, the traction driving roller 41 is connected with the driving roller driving assembly 43, and the two symmetrically arranged driven roller adjusting assemblies 44 are respectively connected with two ends of the traction driven roller 42. The drive roller driving assembly 43 drives the traction drive roller 41 to rotate, and the XPE master is extruded between the traction drive roller 41 and the traction driven roller 42, so that the traction driven roller 42 rotates under the driving of friction force. The distance between the traction driven roller 42 and the traction drive roller 41 can be adjusted by two symmetrically arranged driven roller adjusting assemblies 44, so that the traction drive roller 41 and the traction driven roller 42 adapt to XPE master sheets with different thicknesses.

The driving roller driving assembly 43 comprises a traction driving motor 431, a traction speed reducer 432 and a traction rotating shaft one 433, the traction rotating shaft one 433 is arranged on the machine table 1, the traction driving motor 431 is connected with the traction speed reducer 432, the traction speed reducer 432 is connected with one end of the traction rotating shaft one 433, and the traction driving roller 41 is sleeved on the traction rotating shaft one 433. Two symmetrically arranged rotating shaft supporting seats 14 are arranged on two side walls of the machine table 1, a first bearing 15 is arranged on the rotating shaft supporting seats 14, and the end part of the traction rotating shaft 433 is connected with the first bearing 15.

The driven roller adjustment assembly 44 includes an adjustment driving cylinder 441 and a vertical adjustment plate 442, the adjustment driving cylinder 441 is fixedly disposed on the machine 1, and a piston rod of the adjustment driving cylinder 441 is connected to the vertical adjustment plate 442, and the vertical adjustment plate 442 is slidably connected to the machine 1. The vertical adjusting plate 442 is provided with a second bearing 443, the traction driven roller 42 is connected with a second traction rotating shaft 444, and the second traction rotating shaft 444 is connected with the second bearing 443. The piston rod of the adjustment drive cylinder 441 is extended or retracted, and the position of the vertical adjustment plate 442 on the machine 1 can be adjusted, thereby performing adjustment of the position of the traction driven roller 42.

The foregoing is merely a preferred embodiment of the utility model, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the utility model, which modifications would also be considered to be within the scope of the utility model.

Claims

1. XPE master cooling pulls all-in-one, its characterized in that: the device comprises a machine table (1), a cooling device (2), a waste removing device (3) and a traction device (4), wherein the cooling device (2), the waste removing device (3) and the traction device (4) are arranged on the machine table (1), and the traction device (4) pulls XPE master sheets to pass through the cooling device (2) and the waste removing device (3);

wherein, cooling device (2) include chill roll one (21), chill roll two (22), chill roll three (23), cooling fan mounting bracket (24), two symmetrical last cooling fans (25) that set up and two symmetrical lower cooling fans (26) that set up, chill roll one (21), cooling fan mounting bracket (24) and chill roll two (22) set gradually along the direction of traction of XPE master slice to chill roll one (21) and chill roll two (22) are in same horizontal line, chill roll three (23) set up on the lower tip of board (1) and chill roll three (23) are located chill roll two (22) along the rear of the direction of traction of XPE master slice, two symmetrical last cooling fans (25) that set up are on the upper end of cooling fan mounting bracket (24), two symmetrical lower cooling fans (26) that set up are located the lower both sides of chill roll one (21) and chill roll two (22) respectively.

2. The XPE master cooling and traction all-in-one machine of claim 1, wherein: the first cooling roller (21), the second cooling roller (22) and the third cooling roller (23) are respectively positioned at three corner positions of the triangle.

3. The XPE master cooling and traction all-in-one machine according to claim 1 or 2, characterized in that: be equipped with guide roll one (11), guide roll two (12) and guide roll three (13) on board (1), guide roll one (11), guide roll two (12) and guide roll three (13) set gradually along XPE master's traction direction, guide roll one (11) are located the rear of the traction direction of XPE master along cooling roll three (23), guide roll one (11), guide roll three (13), cooling roll one (21) and cooling roll two (22) are in same horizontal line, guide roll two (12) and cooling roll three (23) are in same horizontal line, waste material remove device (3) are located guide roll three (13) position department.

4. The XPE master cooling and traction all-in-one machine of claim 1, wherein: the waste material removing device (3) comprises a hand wheel (31), a worm gear case (32), a cutter shaft (33), two symmetrically arranged cutter holders (34) and two symmetrically arranged blades (35), wherein the hand wheel (31) is connected with the worm gear case (32), the worm gear case (32) is arranged on the machine table (1), the cutter shaft (33) is connected with the worm gear case (32), two ends of the cutter shaft (33) are connected with the two symmetrically arranged cutter holders (34), the two symmetrically arranged cutter holders (34) and the two symmetrically arranged blades (35) are arranged in a one-to-one correspondence manner, the two symmetrically arranged blades (35) are arranged in parallel, the blades (35) are positioned above the XPE master, and the cutter tips of the blades (35) are contacted with the XPE master.

5. The XPE master cooling and traction all-in-one machine of claim 1, wherein: the traction device (4) comprises a traction driving roller (41), a traction driven roller (42), a driving roller driving assembly (43) and two symmetrically arranged driven roller adjusting assemblies (44), wherein the traction driving roller (41) is located below the traction driven roller (42), XPE master sheets penetrate between the traction driving roller (41) and the traction driven roller (42), the traction driving roller (41), the driving roller driving assembly (43) and the two symmetrically arranged driven roller adjusting assemblies (44) are all arranged on the machine table (1), the traction driving roller (41) is connected with the driving roller driving assembly (43), and the two symmetrically arranged driven roller adjusting assemblies (44) are connected with two ends of the traction driven roller (42) respectively.

6. The XPE master cooling and traction all-in-one machine of claim 5, wherein: the driving roller driving assembly (43) comprises a traction driving motor (431), a traction speed reducer (432) and a traction rotating shaft I (433), the traction rotating shaft I (433) is arranged on the machine table (1), the traction driving motor (431) is connected with the traction speed reducer (432), the traction speed reducer (432) is connected with one end of the traction rotating shaft I (433), and the traction driving roller (41) is sleeved on the traction rotating shaft I (433).

7. The XPE master cooling and traction all-in-one machine of claim 6, wherein: two rotating shaft supporting seats (14) which are symmetrically arranged are arranged on two side walls of the machine table (1), a first bearing (15) is arranged on the rotating shaft supporting seats (14), and the end part of the first traction rotating shaft (433) is connected with the first bearing (15).

8. The XPE master cooling and traction all-in-one machine of claim 5, wherein: the driven roller adjusting assembly (44) comprises an adjusting driving cylinder (441) and a vertical adjusting plate (442), the adjusting driving cylinder (441) is fixedly arranged on the machine table (1), a piston rod of the adjusting driving cylinder (441) is connected with the vertical adjusting plate (442), and the vertical adjusting plate (442) is in sliding connection with the machine table (1).

9. The XPE master cooling and traction all-in-one machine of claim 8, wherein: the vertical adjusting plate (442) is provided with a second bearing (443), the traction driven roller (42) is connected with a second traction rotating shaft (444), and the second traction rotating shaft (444) is connected with the second bearing (443).