CN219095471U

CN219095471U - Spiral vacuum pugging device

Info

Publication number: CN219095471U
Application number: CN202320077819.2U
Authority: CN
Inventors: 吴永生
Original assignee: Yunfu Huipeng Ceramics Co ltd
Current assignee: Yunfu Huipeng Ceramics Co ltd
Priority date: 2023-01-09
Filing date: 2023-01-09
Publication date: 2023-05-30
Anticipated expiration: 2033-01-09

Abstract

The utility model discloses a spiral vacuum pugging device which comprises a frame body, a power mechanism, a coarse scouring mechanism, a fine scouring mechanism, a vacuum mechanism, an extrusion mechanism and a coarse scouring rod, wherein the coarse scouring mechanism and the fine scouring mechanism are arranged on the frame body; the pugging device is provided with the pugging chamber, so that materials can be extruded in the process of mixing and stirring; the pug enters the refining mechanism after the vacuum treatment, so that finer mixing can be realized, and the hollow inside of the pug caused by the vacuum treatment can be effectively eliminated; the extrusion mechanism realizes that mud can be extruded and discharged without extrusion instruments through the design of the pipeline.

Description

Spiral vacuum pugging device

Technical Field

The utility model relates to a spiral vacuum pugging device.

Background

Along with the development of the current ceramic industry, the ceramic pug can be specifically divided into manual pugging and mechanical vacuum pugging, and along with the increasing demands of people on ceramic products, the pug production is also slow and mainly carried out by the mechanical vacuum pugging, and the pug-making device can effectively remove air and impurities in clay, so that the clay is more compact, has uniform humidity, is more beneficial to ceramic forming and the like, and the products of the produced pug are slowly accepted by people.

However, at present, a plurality of pugging devices in the market discharge the pugs after the pugs are extruded by an extrusion machine through stirring and reuse, and the pugging mode in this way reduces the steps of vacuum treatment and refining compared with the actual mechanical vacuum pugging, so that the manufactured pugs cannot really achieve the effects of degassing, impurity removal and full and uniform mixing, the finished products of the final pugs are loose, the interior is hollow, and the surface is rough due to air holes.

Disclosure of Invention

In view of the above, the present utility model aims to provide a vacuum pugging device capable of pugging a pugging material for a plurality of times, and extrusion and discharge of the pugging material can be performed without an extrusion machine by means of a self-component structure.

In order to solve the technical problems, the technical scheme of the utility model is that the spiral vacuum pugging device comprises a frame body, a power mechanism, a coarse scouring mechanism and a fine scouring mechanism which are arranged on the frame body, a vacuum mechanism arranged between the coarse scouring mechanism and the fine scouring mechanism, and an extrusion mechanism arranged behind the fine scouring mechanism, wherein the coarse scouring mechanism comprises a coarse scouring chamber and a coarse scouring rod arranged in the coarse scouring chamber, one end of the coarse scouring chamber is a hollow round table body, the other end of the coarse scouring chamber is a hollow cylinder, the coarse scouring rod is a spiral rod with the caliber of which is gradually decreased and then unchanged, and the fine scouring mechanism comprises a fine scouring chamber and a fine scouring rod arranged in the fine scouring chamber.

Preferably, the refining chamber is a hollow cylinder, and the refining rod is a screw rod with a constant caliber.

Preferably, the power mechanism comprises a first motor, a second motor and a transmission part arranged on the first motor.

Preferably, the vacuum mechanism comprises a vacuum chamber, a vacuum pump arranged outside the vacuum chamber, and an upper filter of the vacuum pump.

Preferably, the extrusion mechanism comprises a first extrusion pipe, a second extrusion pipe, a third extrusion pipe and a first extrusion pipe and a second extrusion pipe which are connected in sequence.

Further, the first extrusion pipe, the second extrusion pipe and the first extrusion pipe are truncated cones, and the third extrusion pipe is a cylinder.

Preferably, the roughing mechanism, the refining mechanism, the vacuum mechanism and the extrusion mechanism are all provided with a feed inlet and a discharge outlet, wherein the discharge outlet of the roughing mechanism is connected with the feed inlet of the vacuum mechanism, the discharge outlet of the vacuum mechanism is connected with the feed inlet of the refining mechanism, and the discharge outlet of the refining mechanism is connected with the feed inlet of the extrusion mechanism.

The technical effects of the utility model are mainly as follows: according to the pugging device, the pugging chamber and the pugging rod of the pugging mechanism are arranged, so that pugs can be more uniformly mixed in the primary pugging process, a certain degassing effect can be achieved, and the subsequent degassing difficulty can be reduced; the mud enters a vacuum mechanism after that, the air and impurities are fully removed under the action of a vacuum pump, and the filter can reduce the blockage probability of the vacuum pump caused by impurity removal in operation; the refining mechanism is arranged to enable the deaerated and decontaminated pugs to be mixed and stirred more finely again, so that the pugs are mixed more evenly and are not hollow after extrusion and discharge; the extrusion mechanism adopts a pipe with a circular truncated cone body, utilizes a large inlet and a small outlet to extrude mud pushed by the scouring mechanism, and completely replaces the traditional machine extrusion mode.

Drawings

FIG. 1 is a block diagram of a spiral vacuum pugging device of the present utility model;

FIG. 2 is a block diagram of the power mechanism of FIG. 1;

FIG. 3 is a block diagram of the exercise mechanism of FIG. 1;

FIG. 4 is a block diagram of the vacuum mechanism of FIG. 1;

FIG. 5 is a block diagram of the refining mechanism of FIG. 1;

fig. 6 is a structural view of the pressing mechanism of fig. 1.

Detailed Description

The following detailed description of the utility model is provided in connection with the accompanying drawings to facilitate understanding and grasping of the technical scheme of the utility model.

In this embodiment, it should be understood that the directions or positional relationships indicated by the terms "middle", "upper", "lower", "top", "right", "left", "upper", "back", "middle", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present utility model, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model.

In this embodiment, if not specifically described, the members may be connected or fixed by bolts, pins, or the like, which are commonly used in the prior art, and therefore, the details thereof will not be described in this embodiment.

The spiral vacuum pugging device comprises a frame body 1, a power mechanism 2, a coarse scouring mechanism 3 and a fine scouring mechanism 4 which are arranged on the frame body 1, a vacuum mechanism 5 which is arranged between the coarse scouring mechanism 3 and the fine scouring mechanism 4, and an extrusion mechanism 6 which is arranged behind the fine scouring mechanism 4, as shown in figure 1; the device is characterized in that the roughing mechanism 3, the refining mechanism 4, the vacuum mechanism 5 and the extruder 6 are all provided with a feed inlet and a discharge outlet, wherein the discharge outlet of the roughing mechanism 3 is connected with the feed inlet of the vacuum mechanism 5, the discharge outlet of the vacuum mechanism 5 is connected with the feed inlet of the refining mechanism 4, the discharge outlet of the refining mechanism 4 is connected with the feed inlet of the extruder 6, and the connectors are all fixed through welding. According to the pugging device, materials are discharged after being subjected to a rough pugging process, a vacuum pugging process, a refining process and a complete mechanical vacuum pugging process, so that the mixing uniformity of pugs produced by the pugging device is improved, the pugging device is refined after vacuum treatment, and the phenomenon that tiny hollows are formed in the pugs due to vacuum treatment can be reduced.

As shown in fig. 2, the power mechanism 2 includes a first motor 21, a second motor 22, and a transmission member 23 disposed on the first motor 21. Specifically, the first motor 21 cooperates with the transmission member 223 to drive the operation of the refining mechanism 3, and the second motor 22 directly drives the operation of the refining mechanism 4.

As shown in fig. 3, the refining mechanism 3 includes a refining chamber 31 and a refining rod 32 disposed in the refining chamber 31, one end of the refining chamber 31 is a hollow circular truncated cone, the other end is a hollow cylinder, and the refining rod 32 is a screw rod with a diameter that is gradually decreased and then unchanged. The setting of the coarse refining mechanism 3 enables the coarse refining chamber 31 with the chamber body inner diameter being reduced firstly and then unchanged to be formed, the setting can be that pugs can be correspondingly extruded in the primary mixing and stirring process, a certain degassing effect is achieved, and the burden of the follow-up vacuum mechanism 5 for degassing can be reduced; the chamber body can also be provided with a sealing function for sealing the vacuum mechanism by using the pug, so that the operation of the vacuum mechanism 5 is excessively overloaded due to no sealing.

As shown in fig. 4, the vacuum mechanism 5 includes a vacuum chamber 51, a vacuum pump 52 provided outside the vacuum chamber 51, and an upper filter 53 provided at an air suction port of the vacuum pump 52. The filter 53 is provided to allow the suction port of the vacuum pump 52 to suck the air in the vacuum chamber 51 and to block the impurities from the vacuum pump 52 when removing the impurities from the sludge, so that the vacuum pump 52 is not blocked and lost due to excessive impurities from the sludge. The filter 53 is used for blocking impurities, so that the failure rate of the vacuum pump 52 can be effectively reduced, and the filter element of the filter 53 can be directly replaced to realize rapid cleaning when impurities are removed, and the working efficiency of the pugging device is improved.

As shown in fig. 5, the refining mechanism 4 includes a refining chamber 41 and refining rods 42 provided in the refining chamber 41; the refining chamber 41 is a hollow cylinder, and the refining rod 42 is a screw rod with a constant caliber. The refining bars 42 are spaced more closely together than the refining bars 32, which allows finer mixing of the pug after it enters the refining chamber 41; the pugging treatment is carried out again after the pugging treatment is carried out on the pug, so that the condition that a plurality of hollow parts inside the pug are formed due to the vacuum treatment can be effectively reduced, and the roughness and the unattractive appearance caused by the fact that the inside of a finished product manufactured later is hollow with small specification or the surface of the finished product is provided with air holes are reduced.

As shown in fig. 6, the extruding mechanism 6 includes a first extruding pipe 61, a second extruding pipe 62, a third extruding pipe 63, a first extruding pipe 64 and a second extruding pipe 65 which are sequentially connected; the first extrusion tube 61, the second extrusion tube 62 and the first extrusion tube 64 are truncated cones, and the third extrusion tube 63 is a cylinder. The parts of the extrusion mechanism are connected by the clamp so as to facilitate disassembly and cleaning after pugging, the extrusion mechanism can realize extrusion treatment of pugs by adopting two pipelines with gradually reduced caliber to be matched with the pushing of the pugs on the scouring mechanism, so that the extrusion treatment process by using an extrusion machine is omitted, the noise and shaking of the extrusion mechanism during operation are reduced, the operation stability of the adjustment of the pugging device is improved, and the noise during operation is reduced. The cylinder third extrusion pipe 63 added after the first extrusion pipe 61 and the second extrusion pipe 62 is used for better shaping the extruded pug, and is convenient for subsequent processing after discharging; the first extrusion pipe 64 and the second extrusion pipe 65 connected to the third extrusion pipe 63 are used for better removing the pug which has been pugged.

Of course, the above is only a typical example of the utility model, and other embodiments of the utility model are also possible, and all technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of the utility model claimed.

Claims

1. The utility model provides a spiral vacuum pugging device, includes support body and power unit, and coarse mechanism and the fine mechanism of setting on the support body, and set up the vacuum mechanism between coarse mechanism and fine mechanism, and set up the extrusion mechanism behind fine mechanism, its characterized in that: the utility model discloses a novel scouring machine, including the mechanism that practises, the mechanism that practises includes the rough room and sets up in the rough pole of rough room, rough room one end is hollow round platform body, and the other end is hollow cylinder, rough pole is the spiral pole that the bore is first decreasingly afterwards unchangeable, the mechanism that practises includes the refining room and sets up the refining pole in the refining room.

2. A spiral vacuum pugging device as recited in claim 1, wherein: the refining chamber is a hollow cylinder, and the refining rod is a screw rod with a constant caliber.

3. A spiral vacuum pugging device as recited in claim 1, wherein: the power mechanism comprises a first motor, a second motor and a transmission part arranged on the first motor.

4. A spiral vacuum pugging device as recited in claim 1, wherein: the vacuum mechanism comprises a vacuum chamber, a vacuum pump arranged outside the vacuum chamber, and a filter arranged on the vacuum pump suction pump.

5. A spiral vacuum pugging device as recited in claim 1, wherein: the extrusion mechanism comprises a first extrusion pipe, a second extrusion pipe, a third extrusion pipe and a first extrusion pipe and a second extrusion pipe which are sequentially connected.

6. A spiral vacuum pugging device according to claim 5 wherein: the first extrusion pipe, the second extrusion pipe and the first extrusion pipe are truncated cones, and the third extrusion pipe is a cylinder.

7. A spiral vacuum pugging device as recited in claim 1, wherein: the device comprises a roughing mechanism, a refining mechanism, a vacuum mechanism and an extrusion mechanism, wherein the roughing mechanism, the refining mechanism, the vacuum mechanism and the extrusion mechanism are all provided with a feed inlet and a discharge outlet, the discharge outlet of the roughing mechanism is connected with the feed inlet of the vacuum mechanism, the discharge outlet of the vacuum mechanism is connected with the feed inlet of the refining mechanism, and the discharge outlet of the refining mechanism is connected with the feed inlet of the extrusion mechanism.