CN219094646U - Single cylinder diesel flywheel sweeps collection device that polishes - Google Patents

Abstract

The utility model belongs to the technical field of flywheel processing, in particular to a single-cylinder diesel engine flywheel polishing waste chip collecting device, which comprises a magnetic disk, wherein a second motor is arranged at the bottom of the magnetic disk, an electric shaft is arranged at the output end of the second motor, a screw hole is formed in the magnetic disk, a polishing knife is arranged at the top of the magnetic disk, a collecting box is arranged at the bottom of the polishing knife, a collecting box is arranged at the top of a box body, an annular electromagnet is arranged in the collecting box, a dust collecting bag is arranged at the bottom of the collecting box, dust collectors are arranged at both sides of the collecting box, one side of each dust collector is connected to the inside of the collecting box through a dust collecting pipe, a dust collecting pipe extending from the outside of the box body to the bottom of a box chamber is connected to the other side of each dust collecting pipe, and a dust collecting nozzle is fixedly connected to one end of each dust collecting pipe in the box body, so that the waste chip is fully collected, the problem of difficult collection of large-particle iron powder is solved, and the quality and efficiency of waste chip collection are improved.

Description

Single cylinder diesel flywheel sweeps collection device that polishes

Technical Field

The utility model relates to the technical field of flywheel processing, in particular to a flywheel polishing waste collection device of a single-cylinder diesel engine.

Background

The flywheel is a main component of the single-cylinder diesel engine, plays roles in storing energy and regulating the rotation speed of the crankshaft to change and stabilize the rotation speed, improves the running balance performance of the single-cylinder diesel engine, and when the flywheel is processed, the flywheel needs to be polished, and in the polishing process, a lot of scraps are generated, so that the scraps need to be collected in order to avoid the situation that the scraps obstruct the polishing operation.

The gear grinding machine convenient for collecting scraps for gear production comprises a gear grinding machine, a clamping assembly and a collecting assembly, wherein the clamping assembly is arranged in the gear grinding machine, a gear is fixedly clamped on the clamping assembly, and the collecting assembly used for collecting scraps generated in the gear machining process is arranged at the top of the gear grinding machine; the collecting assembly comprises a collecting box, a dust collector, a dust collection pipe and a dust collection nozzle. This gear production is with gear grinding machine of being convenient for collect piece, through setting up the flexible mechanism start of controller control, telescopic mechanism start-up drives the gear grinding disc and removes to the gear and carry out the gear grinding and handle, is convenient for carry out the gear grinding to the gear and handle, then start through setting up controller control dust catcher, cooperation between rethread dust absorption pipe and the dust absorption mouth, the dust of the inside dust of gear grinding machine of dust absorption and piece are inhaled to the collection incasement portion and are handled, have reached the effectual advantage of collecting piece.

Because the weight of scraps produced by the flywheel is lighter, all scraps cannot be collected by the existing device in a way of naturally falling by gravity, and a large amount of high-heat scraps can be scattered all around in the polishing process because of the high-speed rotation of the flywheel, so that workplaces are difficult to clean, the collection quality is poor, the social requirement cannot be met, and when the flywheel rotates and polishes, large-particle iron powder is produced, the collection is difficult, and the precision machining of the flywheel is affected; therefore, a flywheel polishing waste collection device for a single-cylinder diesel engine is provided for solving the problems.

Disclosure of Invention

In order to make up the deficiency of the prior art, a large amount of high-heat scraps are scattered everywhere in the polishing process, so that workplaces are difficult to clean, the collection quality is poor, the efficiency is low, when the flywheel rotates for polishing, a plurality of large-particle iron powder can be produced, the collection is difficult, and the polishing problem of the flywheel is influenced.

The technical scheme adopted for solving the technical problems is as follows: the utility model discloses a single-cylinder diesel engine flywheel polishing waste chip collecting device, which comprises a box body, wherein an electric control hydraulic cylinder is arranged on one side of the box body, a screw rod is assembled at the output end of the electric control hydraulic cylinder, the screw rod horizontally penetrates through the box body, a clamping plate is arranged at one end of the screw rod through a first bolt, a flywheel tray is arranged at one side of the clamping plate, a first motor is arranged at the other side of the box body, a motor shaft is arranged at the output end of the first motor, the output end of the first motor is connected with one end of the motor shaft in a matched manner through a coupling, the motor shaft horizontally penetrates through the box body, a fixing plate is arranged at one end of the motor shaft through a second bolt, a grinding tool is arranged at one side of the fixing plate, a protective cover is arranged outside the grinding tool and the flywheel tray, a magnetic disc is arranged at the bottom of the protective cover, a second motor is arranged at the bottom of the magnetic disc, a screw hole is vertically penetrated through the screw hole and connected with the magnetic disc, a grinding tool is arranged at the top of the magnetic disc, a fixing bracket is arranged at the bottom of the magnetic disc, and a fixing bracket is arranged at one side of the magnetic disc collecting box; the collecting box is installed at the box top, collecting box internally mounted has annular electro-magnet, collecting box bottom is equipped with the dust bag, the dust catcher is all installed to the collecting box both sides, dust absorption pipe connection is passed through to one side of dust catcher to the collecting box inside, and the opposite side is connected with the dust absorption pipe that extends to the box bottom of the cavity portion from the box outside, the one end fixedly connected with dust absorption mouth of dust absorption pipe in the box, through starting the dust catcher, cooperation between dust absorption pipe and the dust absorption mouth is convenient for the dust catcher to inhale inside the collecting box with the dust and the piece of box and handles, conveniently clear up the piece, has improved the collection quality of piece.

Preferably, the top swing joint of collection box has the case lid, and annular electromagnet both sides are fixed with the bracing piece, and sealing state is favorable to being blown into the sweeps in the dust suction box and collects.

Preferably, the outside fixedly connected with that box both sides are located the dust absorption pipe is detained, the front buckle of box has sealed apron, uses buckle structure, makes things convenient for the staff to operate and uses, conveniently polishes the flywheel under the sealing state and collect the sweeps.

Preferably, the grinding knife is arc meniscus, the bottom of the grinding knife is inclined into the collecting box, the arc meniscus is more beneficial to grinding large-particle iron powder, and the iron powder after secondary grinding can enter the collecting box along the grinding knife.

Preferably, the screw is offered to the inside of grip block and flywheel tray, and screw and first bolt cooperation are connected, the screw is offered to the inside of fixed plate and grinding apparatus, and screw and second bolt cooperation are connected, through bolt cooperation connection, more make things convenient for staff's loading and unloading.

Preferably, the inclined connecting plates are arranged on two sides of the bottom of the chamber of the box body, the dust collection nozzle is arranged at the top of the connecting plates, and the inclined angle is convenient for the dust collection nozzle to fully absorb waste materials.

The utility model has the advantages that:

1. according to the utility model, when the flywheel of the single-cylinder diesel engine is required to polish the scraps, the flywheel is placed in the box body, the first motor is started, the grinding tool starts to polish the flywheel, the polished scraps start to drop downwards under the action of the protective cover, some large-particle iron powder drops onto the magnetic disk, at the moment, the second motor starts to work, the polishing tool polishes the large-particle iron powder for the second time, and the secondarily polished iron powder enters the collection box along the polishing tool, so that the secondary polishing and collection functions of the large-particle iron powder are realized, the problem that the flywheel is difficult to collect and the collection rate of the scraps is also improved.

2. According to the utility model, when the single-cylinder diesel flywheel is required to polish and collect the scraps, the dust collector is started after polishing is completed, the scraps in the box body enter the dust collection pipe through the dust collection nozzle and enter the collection box through the dust collection pipe, at the moment, the annular electromagnet works to adsorb and collect the scraps in the scraps, the dust falls into the dust collection bag to be collected, the dust collection bag is taken out to pour the dust, and meanwhile, the annular electromagnet can be powered off to collect the scraps, so that the function of fully collecting the scraps is realized, the problems of incomplete collection of the scraps and poor collection quality are solved, and the collection quality and efficiency are improved.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a first overall structure of a first embodiment;

FIG. 2 is a schematic diagram of a second overall structure of the first embodiment;

FIG. 3 is a schematic view of a third overall structure of the first embodiment;

FIG. 4 is a schematic diagram of a fourth overall structure of the first embodiment;

FIG. 5 is a schematic view of an area A structure according to the first embodiment;

FIG. 6 is a schematic diagram of a B-region structure according to the first embodiment;

fig. 7 is a schematic overall structure of the second embodiment.

In the figure: 1. a case; 2. a motor shaft; 3. a second bolt; 4. a fixing plate; 5. grinding tool; 6. a first motor; 7. flywheel tray; 8. a clamping plate; 9. a first bolt; 10. a screw rod; 11. an electric control hydraulic cylinder; 12. a connecting plate; 13. a dust suction nozzle; 14. a dust collection pipe; 15. a dust collector; 16. a collection box; 17. a dust collecting bag; 18. a protective cover; 19. a magnetic disk; 20. an electric shaft; 21. a second motor; 22. sharpening the knife; 23. a collection box; 24. a fixed bracket; 25. an annular electromagnet; 26. a support rod; 27. and (3) a pulley.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-6, a single-cylinder diesel engine flywheel polishing waste collection device comprises a box body 1, wherein an electric control hydraulic cylinder 11 is installed on one side of the box body 1, a screw rod 10 is assembled at the output end of the electric control hydraulic cylinder 11, the screw rod 10 horizontally penetrates through the box body 1, a clamping plate 8 is installed at one end of the screw rod 10 through a first bolt 9, a flywheel tray 7 is installed at one side of the clamping plate 8, a first motor 6 is installed at the other side of the box body 1, a motor shaft 2 is installed at the output end of the first motor 6, the output end of the first motor is connected with one end of the motor shaft through a coupler in a matched manner, a fixing plate 4 is installed at one end of the motor shaft 2 through a second bolt 3, a grinding tool 5 is installed at one side of the fixing plate 4, a protecting cover 18 is installed at the outer part of the grinding tool 5 and the flywheel tray 7, a magnetic disc 19 is installed at the bottom of the protecting cover 18, a second motor 21 is installed at one side of the clamping plate 8, an electric shaft 20 is installed at the output end of the second motor 21, a magnetic disc 19 is internally provided with a screw hole 20, a grinding tool 19 is installed at one side of the bottom of the magnetic disc 19, and a grinding tool 22 is fixedly connected with one side of the magnetic disc 19 through a grinding tool box 22; during operation, when needing to carry out single cylinder diesel engine flywheel and polishing, need collect the sweeps that it produced, screw the flywheel on flywheel tray 7 through first bolt 9, use automatically controlled pneumatic cylinder 11 to promote lead screw 10, make flywheel and grinding apparatus 5 agree with, first motor 6 starts this moment, drive grinding apparatus 5 and polish the flywheel, under the effect of protection casing 18, the sweeps of polishing begins to drop downwards, some large granule iron powder drops to disk 19, second motor 21 starts the work this moment, electric spindle 20 drives disk 19 rotation, the sword 22 of polishing on the disk 19 carries out the secondary with large granule iron powder and polishes into the powder, the iron powder of being polished by the secondary falls into along the sword 22 of polishing and collects in the box 23, the problem of large granule iron powder collection difficulty has been solved, the collection rate of sweeps has been improved.

The dust collection device is characterized in that a collection box 16 is arranged at the top of the box body 1, an annular electromagnet 25 is arranged in the collection box 16, a dust collecting bag 17 is arranged at the bottom of the collection box 16, dust collectors 15 are arranged on two sides of the collection box 16, one side of each dust collector 15 is connected to the interior of the collection box 16 through a dust collection pipe 14, a dust collection pipe 14 extending from the outside of the box body 1 to the bottom of a chamber of the box body 1 is connected to the other side of each dust collection pipe 14, and a dust collection nozzle 13 is fixedly connected to one end of each dust collection pipe 14 in the box body 1; during operation, when needing to carry out single cylinder diesel flywheel and polishing, need collect the sweeps that it produced, after polishing work is accomplished, first motor 6 stops working, the sweeps that produce in the process of polishing fall into box 1 bottom, start dust catcher 15, the sweeps in box 1 get into dust absorption pipe 14 through dust absorption mouth 13 at connecting plate 12 top, get into the collecting box 16 inside through dust absorption pipe 14, the annular electromagnet 25 that is fixed in the collecting box 16 through bracing piece 26 begins the work this moment, adsorb and collect the iron fillings in the sweeps, the dust falls into dust collecting bag 17, wait that the sweeps in box 1 all are sucked completely after, take off dust collecting bag 17 and can empty the dust, collect the iron fillings after breaking the power, the function that the sweeps were fully collected has been realized, quality and efficiency that the sweeps were collected have been improved.

Example two

Referring to fig. 7, in a first comparative example, as another embodiment of the present utility model, a pulley 27 is installed at the bottom of the case 1; in operation, the pulley 27 has a rotation shaft hole, and the braking member passing through the rotation shaft hole can be selectively arranged to rotate or fix relative to the setting member, so that the pulley 27 can be flexibly used in various occasions, when the case 1 needs to be moved, the pulley 27 can be selectively used in a rotatable state, so that the case 1 can be easily pushed, and when the case 1 moves to a proper position, the pulley 27 can be selectively used in a fixed state, so that the case 1 is kept fixed.

Working principle: when needs carry out single cylinder diesel flywheel and polish, need collect the sweeps that it produced, screw the flywheel on flywheel tray 7 through first bolt 9, use automatically controlled pneumatic cylinder 11 to promote lead screw 10, make flywheel and grinding apparatus 5 agrees, this moment first motor 6 starts to start, drive grinding apparatus 5 polish the flywheel, under the effect of protection casing 18, the sweeps that polish begin to drop downwards, some large granule iron powder drops to disk 19, this moment second motor 21 starts the work, electric spindle 20 drives disk 19 and rotates, the sword 22 that polishes on the disk 19 carries out the secondary and polishes into powder with large granule iron powder, the iron powder that is polished by the secondary falls into along sword 22 and collects in the box 23, after polishing work is accomplished, first motor 6 stops working, the sweeps that produce in the polishing process fall into box 1 bottom, start dust catcher 15, the sweeps in box 1 gets into dust suction pipe 14 through dust suction nozzle 13 at the top of connecting plate 12, it is inside to get into collecting box 16 through dust suction pipe 14, at this moment, annular electromagnet 25 through bracing piece 26 is fixed in collecting box 16 begins to work, the dust collection bag 17 is carried out to the dust collection bag in the dust collection bag, the dust collection bag is carried out, the dust collection efficiency is carried out, can be fully solved, the dust collection can be realized, the dust collection quality can be fully is realized, the dust collection is difficult, the dust collection can be carried out, the dust collection is carried out is broken, and the dust collection can be carried out dust collection is carried out has been finished, and dust collection dust has been worth dust collection dust has been finished.

In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims (6)

1. The utility model provides a single cylinder diesel flywheel sweeps collection device that polishes which characterized in that: including box (1), automatically controlled pneumatic cylinder (11) are installed to one side of box (1), the output of automatically controlled pneumatic cylinder (11) is equipped with lead screw (10), and lead screw (10) level pass box (1), grip block (8) are installed through first bolt (9) to one end of lead screw (10), flywheel tray (7) are installed to one side of grip block (8), first motor (6) are installed to the opposite side of box (1), motor shaft (2) are installed to the output of first motor (6), the output of first motor (6) is connected through the shaft coupling cooperation with the one end of motor shaft (2), box (1) are passed to the level, fixed plate (4) are installed through second bolt (3) to motor shaft (2) one end, grinding apparatus (5) are installed to one side of fixed plate (4), grinding apparatus (5) and the externally mounted of flywheel tray (7) have protection casing (18), disk (19) are installed to the bottom of protection casing (18), disk (19) are installed to the output of first motor (6) and one end of motor shaft (2) is connected through the shaft coupling, second motor (21) is installed to one end of motor shaft (20), one end of the electric shaft (20) vertically penetrates through the screw hole to be connected with the magnetic disk (19), a polishing knife (22) is arranged at the top of the magnetic disk (19), a collecting box (23) is arranged at the bottom of the polishing knife (22), and a fixing bracket (24) is arranged at one side of the magnetic disk (19);

the dust collection box is characterized in that the collection box (16) is arranged at the top of the box body (1), an annular electromagnet (25) is arranged in the collection box (16), a dust collection bag (17) is arranged at the bottom of the collection box (16), dust collectors (15) are arranged on two sides of the collection box (16), one side of each dust collector (15) is connected to the inside of the collection box (16) through a dust collection pipe (14), the other side of each dust collector is connected with a dust collection pipe (14) extending from the outside of the box body (1) to the bottom of a chamber of the box body (1), and a dust collection nozzle (13) is fixedly connected to one end of each dust collection pipe (14) in the box body (1).

2. The single cylinder diesel flywheel grinding waste collection device according to claim 1, wherein: the top of the collecting box (16) is movably connected with a box cover, and supporting rods (26) are fixed on two sides of the annular electromagnet (25).

3. The single cylinder diesel flywheel grinding waste collection device according to claim 1, wherein: the dust collection device is characterized in that fixing buckles are fixedly connected to the two sides of the box body (1) and located outside the dust collection pipe (14), and sealing cover plates are buckled on the front face of the box body (1).

4. The single cylinder diesel flywheel grinding waste collection device according to claim 1, wherein: the polishing knife (22) is arc-shaped and meniscus-shaped, and the bottom of the polishing knife (22) is inclined into the collecting box (23).

5. The single cylinder diesel flywheel grinding waste collection device according to claim 1, wherein: screw holes are formed in the clamping plate (8) and the flywheel tray (7), the screw holes are connected with the first bolts (9) in a matched mode, screw holes are formed in the fixing plate (4) and the grinding tool (5), and the screw holes are connected with the second bolts (3) in a matched mode.

6. The single cylinder diesel flywheel grinding waste collection device according to claim 1, wherein: inclined connecting plates (12) are arranged on two sides of the bottom of the chamber of the box body (1), and dust collection nozzles (13) are arranged on the tops of the connecting plates (12).

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