CN219086970U

CN219086970U - Automatic shaping device of multi-thread rotor winding

Info

Publication number: CN219086970U
Application number: CN202223200040.XU
Authority: CN
Inventors: 罗瑶; 杜卫
Original assignee: Suzhou Lisote Automation Equipment Co ltd
Current assignee: Suzhou Lisote Automation Equipment Co ltd
Priority date: 2022-11-30
Filing date: 2022-11-30
Publication date: 2023-05-26
Anticipated expiration: 2032-11-30

Abstract

The utility model discloses a multi-thread automatic shaping device for rotor winding, which comprises a base, a shaping mechanism fixedly connected with the base and a moving mechanism fixedly connected with the base, wherein the shaping mechanism comprises a plurality of shaping mechanisms, a plurality of shaping mechanisms and a plurality of shaping mechanisms; the base is fixedly connected with a bottom plate, and a plurality of pin grooves are uniformly formed in the bottom plate and are used for adjusting the positions and the number of the shaping mechanisms and the moving mechanisms according to the number and the size of the rotors through bolts; the shaping mechanism comprises: the device comprises a pressing base, a pressing cylinder fixedly connected with the pressing base and a pressing plate fixedly connected with a telescopic shaft of the pressing cylinder; the bottom of the lower pressing plate is connected with a shaping groove body through bolts; a fixed groove body is arranged right below the integral groove body; the moving mechanism includes: the device comprises a first sliding rail, a moving member in sliding connection with the first sliding rail and a clamping member fixedly connected with the moving member; the first sliding rail is fixedly connected with the bottom plate, and the moving component is used for controlling the clamping component to move; thus solving the problem of low efficiency.

Description

Automatic shaping device of multi-thread rotor winding

Technical Field

The utility model relates to the field of rotor wire harness shaping, in particular to an automatic shaping device for multi-thread rotor winding.

Background

The rotor winding is mainly wound through a winding machine, the wound wire is embedded into the rotor through a wire embedding machine, the wire harness is bound through a wire binding machine, and finally the wire harness is extruded and shaped through a shaping machine, so that the wire harness is more compact.

The prior art 20200215534432.8 discloses a last pressure slot wedge of rotor and coil shaping device includes the base, be provided with the rotor positioning seat on the base, it has the constant head tank to open on the rotor positioning seat, be provided with the rotor in the constant head tank, the bottom of rotor inserts in the constant head tank, the top of rotor has the rotor wire winding groove, rotor wire winding groove upper end cover has the plastic piece, the top of plastic piece is provided with the briquetting that is the cylindric state setting, be connected with the depression bar of drive briquetting motion on the briquetting, the cross-section of depression bar is T shape state setting, be provided with support one on the base, be provided with the clamp plate on the support one, the depression bar passes the clamp plate and installs on the clamp plate, the briquetting is located the below of clamp plate.

In the prior art, although the pressing slot wedge and the coil shaping device on the rotor can press-fit and shape the wiring harness on the rotor, the wire harness on the rotor needs to be finished one by one, the efficiency is reported, the rotor positioning seat for fixing the rotor can only be used for fixing the rotor, and the rotors with other sizes cannot be used, so that the practicability is not high.

Accordingly, there is a need for an improved multi-threaded automatic rotor winding shaping apparatus that addresses the above-described problems.

Disclosure of Invention

The utility model overcomes the defects of the prior art, provides a multi-thread automatic shaping device for rotor winding, and aims to solve the problem that the prior art cannot work in a multi-thread way.

In order to achieve the above purpose, the utility model adopts the following technical scheme: a multi-threaded automatic shaping device for rotor windings, comprising: the shaping mechanism is fixedly connected with the base, and the moving mechanism is fixedly connected with the base;

the base is fixedly connected with a bottom plate, and a plurality of pin grooves are uniformly formed in the bottom plate and are used for adjusting the positions and the number of the shaping mechanisms and the moving mechanisms according to the number and the size of the rotors through bolts;

the shaping mechanism comprises: the device comprises a pressing base, a pressing cylinder fixedly connected with the pressing base and a pressing plate fixedly connected with a telescopic shaft of the pressing cylinder; the bottom of the lower pressing plate is connected with a shaping groove body through bolts; a fixed groove body is arranged right below the integral groove body, and the fixed groove body and the integral groove body are fixedly connected with the bottom plate;

the moving mechanism includes: the device comprises a first sliding rail, a moving member in sliding connection with the first sliding rail and a clamping member fixedly connected with the moving member; the first sliding rail is fixedly connected with the bottom plate, the moving component is used for controlling the clamping component to move, and the clamping component is used for clamping the rotor.

In a preferred embodiment of the utility model, the bottom of the base is connected with a plurality of supporting feet through threads and is fixedly connected with a plurality of pulleys.

In a preferred embodiment of the utility model, the shaping mechanism further comprises a plurality of sliding shafts, wherein the sliding shafts are in sliding connection with the pressing-down base, and one ends of the sliding shafts are fixedly connected with the pressing-down plate.

In a preferred embodiment of the utility model, pin grooves are formed around the fixed groove body, and the fixed groove body is fixedly connected with the bottom plate through bolts; pin grooves are formed in the periphery of the bottom of the pressing base, and the pressing base is fixedly connected with the bottom plate through bolts.

In a preferred embodiment of the present utility model, the moving member comprises a horizontal component and a vertical component, and the horizontal component and the vertical component are basically the same in principle and structure.

In a preferred embodiment of the present utility model, the horizontal assembly comprises: the horizontal piece is in sliding connection with the first sliding rail, and the first cylinder is fixedly connected with the bottom plate; the first cylinder is used for controlling the horizontal piece to slide back and forth on the first sliding rail in the horizontal direction.

In a preferred embodiment of the present utility model, the vertical assembly comprises: the second sliding rail and the second cylinder are respectively fixedly connected with the horizontal piece, and the vertical piece is in sliding connection with the second sliding rail; the second cylinder is used for controlling the vertical piece to reciprocate in the vertical direction on the second sliding rail.

In a preferred embodiment of the present utility model, the gripping member comprises: the clamping jaw is connected with the third sliding rail in a sliding manner; the third cylinder is fixedly connected with the vertical piece through a bolt.

The utility model solves the defects existing in the background technology, and has the following beneficial effects:

(1) The utility model provides a multithreading rotor winding automatic shaping device, which is provided with a bottom plate, a moving mechanism and a shaping mechanism, wherein the device is fixedly connected with a pin of the shaping mechanism through the bottom plate, a plurality of clamping mechanisms of the moving mechanism realize the multithreading shaping of coils of a rotor, and the working efficiency is improved

(2) According to the utility model, the pin grooves on the bottom plate can be connected with the pin grooves on the moving mechanism by using the bolts, so that the purpose of randomly increasing or reducing the shaping mechanisms is realized, the effect of shaping the wire harness on the rotor by a plurality of shaping mechanisms is achieved, and the working efficiency is improved.

(3) According to the utility model, the pin grooves of the fixed groove and the pressing base are in pin connection with the pin grooves of the bottom plate, so that the pressing base and the fixed groove can be replaced with pressing bases and fixed grooves with different sizes according to different types of rotors, and the device can adapt to most of rotors on the market, thereby increasing the practicability of the device.

(4) According to the utility model, the supporting legs are rotated to enable the pulleys to be exposed to the ground, so that a user can move the equipment to a specified position, the usability of the equipment is greatly improved, a large amount of labor force is avoided, and the practicability of the equipment is also improved.

Drawings

The utility model is further described below with reference to the drawings and examples;

FIG. 1 is a perspective view of a preferred embodiment of the present utility model;

FIG. 2 is a schematic view of the moving mechanism of the preferred embodiment of the present utility model;

FIG. 3 is a schematic view of the shaping mechanism of the preferred embodiment of the present utility model;

in the figure:

1. a base; 10. a bottom plate; 11. a pin slot; 12. supporting feet; 13. a pulley;

2. shaping mechanism; 20. pressing down the base; 21. a hydraulic rod; 22. a lower pressing plate; 23. a shaping groove body; 24. a fixed groove body; 25. a slide shaft;

3. a moving mechanism; 30. a first slide rail; 31. a moving member; 32. a gripping member; 320. a third cylinder; 321. a third slide rail; 322. a clamping jaw; 33. a horizontal assembly; 330. a horizontal member; 331. a first cylinder; 34. a vertical assembly; 340. a second slide rail; 341. a second cylinder; 342. a vertical member.

Detailed Description

The utility model will now be described in further detail with reference to the drawings and examples, which are simplified schematic illustrations of the basic structure of the utility model, which are presented only by way of illustration, and thus show only the structures that are relevant to the utility model.

As shown in fig. 1, a multi-threaded automatic shaping device for rotor winding comprises: a base 1, a shaping mechanism 2 fixedly connected with the base 1 and a moving mechanism 3 fixedly connected with the base 1;

the base 1 is fixedly connected with a bottom plate 10, a plurality of pin grooves 11 are uniformly formed in the bottom plate 10, and the pin grooves 11 are used for adjusting the positions and the numbers of the shaping mechanisms 2 and the moving mechanisms 3 according to the number and the size of the rotors through bolts;

it should be noted that, a plurality of shaping mechanisms 2 and moving mechanisms 3 are arranged above the bottom plate 10, around the shaping mechanisms 2 and around the moving mechanisms 3, the device can increase or decrease the number of the shaping mechanisms 2 and the moving mechanisms 3 according to actual production and processing conditions, and when rotors with different sizes are encountered, the distance between the shaping mechanisms 2 and the moving mechanisms 3 can be adjusted as well; one side of the device is connected with a mechanism in the book, and the conveying mechanism conveys the wound rotor to the side of the device.

In a preferred embodiment of the present utility model, the bottom of the base 1 is screwed with a plurality of supporting legs 12 and fixedly connected with a plurality of pulleys 13.

It should be noted that, if the present apparatus is to be moved, only the supporting leg 12 needs to be rotated, because the supporting leg 12 is in threaded connection with the base 1, the supporting leg 12 can be retracted when the supporting leg 12 is rotated, meanwhile, because the bottom of the base 1 is fixedly connected with the plurality of pulleys 13, when the supporting leg 12 is retracted, the pulleys 13 are exposed to the ground, then only one person is required to push the present apparatus to move to a specified position, and then the supporting leg 12 is rotated, so that the pulleys 13 are not contacted with the ground, thereby fixing the present apparatus.

As shown in fig. 3, the shaping mechanism 2 includes: a pressing base 20, a hydraulic rod 21 fixedly connected with the pressing base 20, and a pressing plate 22 fixedly connected with a telescopic shaft of the hydraulic rod 21; the bottom of the lower pressing plate 22 is connected with a whole groove body 23 through bolts; a fixed groove body 24 is arranged right below the shaping groove body 23, and the fixed groove body 24 and the shaping groove body 23 are fixedly connected with the bottom plate 10;

in a preferred embodiment of the present utility model, the shaping mechanism 2 further includes a plurality of sliding shafts 25, wherein the sliding shafts 25 are slidably connected to the pressing base 20, and one end of each sliding shaft 25 is fixedly connected to the pressing plate 22.

In a preferred embodiment of the present utility model, pin grooves 11 are formed around the fixing groove 24, and the fixing groove 24 is fixedly connected with the bottom plate 10 through pins; pin grooves 11 are also formed around the bottom of the pressing base 20, and the pressing base 20 is fixedly connected with the bottom plate 10 through bolts.

It should be noted that, the pressing base 20 and the fixing groove 24 are aligned with the pin groove 11 on the bottom plate 10 through the pin groove 11 formed on the periphery of the pressing base and the fixing groove 11, and then are fixedly connected through the pins, before the device is used, the number of the fixing groove 24 and the pressing base 20 can be adjusted according to the number of the rotors, and then the distance between the pressing base 20 and the fixing groove 24 can be adjusted according to the size of the rotors.

As shown in fig. 2, the moving mechanism 3 includes: a first slide rail 30, a moving member 31 slidably connected to the first slide rail 30, and a gripping member 32 fixedly connected to the moving member 31; the first slide rail 30 is fixedly connected with the base plate 10, the moving member 31 is used for controlling the clamping member 32 to move, and the clamping member 32 is used for clamping the rotor.

In a preferred embodiment of the present utility model, the moving member 31 includes a horizontal component 33 and a vertical component 34, and the horizontal component 33 and the vertical component 34 are basically identical in principle and structure.

In a preferred embodiment of the present utility model, the horizontal assembly 33 comprises: a horizontal member 330 slidably connected to the first slide rail 30, and a first cylinder 331 fixedly connected to the base plate 10; the first cylinder 331 is used for controlling the horizontal sliding movement of the horizontal member 330 in the horizontal direction on the first slide rail 30.

In a preferred embodiment of the present utility model, the vertical assembly 34 comprises: a second slide rail 340 and a second cylinder 341 fixedly connected with the horizontal member 330, respectively, and a vertical member 342 slidably connected with the second slide rail 340; the second cylinder 341 is used to control the vertical piece 342 to reciprocate in the vertical direction on the second slide rail 340.

In a preferred embodiment of the present utility model, the gripping member 32 comprises: the third cylinder 320, a third slide rail 321 fixedly connected with the third cylinder 320, and a clamping jaw 322 slidably connected with the third slide rail 321; the third cylinder 320 is fixedly coupled to the vertical member 342 by a bolt.

It should be noted that, the first sliding rail 30 and the moving member 31 are fixedly connected to one side of the base plate 10, and are mainly used for moving the rotors, a plurality of clamping members 32 can be fixed on the moving member 31, and the moving member 31 and the clamping members 32 are fixedly connected through bolts, so that the efficiency of the clamping mechanism can be improved when a large number of rotors need to be shaped, and meanwhile, the shaping mechanism 2 is correspondingly added.

When the device is used, firstly, the shaping mechanism 2 and the moving mechanism 3 of the device are installed on the bottom plate 10, then the device is started, the first cylinder 331 is started, the horizontal piece 330 is controlled to move to the conveying mechanism at the outer side on the first sliding rail 30, the second cylinder 341 and the second sliding rail 340 are fixedly connected to the horizontal piece 330, so that the vertical component 34 is driven to move to the outermost side of the device, the clamping mechanism is fixedly connected with the vertical piece 342, so that the clamping mechanism moves to the outermost side of the device, then the second cylinder 341 is started, so that the vertical piece 342 is controlled to move downwards on the second sliding rail 340, the third cylinder 320 is started to control the clamping jaw 322 to open on the third sliding rail 321 while moving, when moving to the rotor, the clamping jaw 322 is positioned at the rotating shaft of the rotor, at the moment, the third cylinder 320 is controlled to close the clamping jaw 322, so that the rotating shaft is clamped, then the first cylinder 331 and the second cylinder 341 move simultaneously to drive the clamping mechanism to move, so as to drive the rotor to move, so that the rotor just moves to the position right above the fixed groove 24, then the third cylinder 320 is started, the control clamping jaw 322 is opened, so that the rotor just is placed in the fixed groove 24, then the hydraulic rod 21 is started, because the telescopic shaft of the hydraulic rod 21 penetrates through the lower pressing base 20, one end of the telescopic shaft of the hydraulic rod 21 is fixedly connected with the lower pressing plate 22, so as to drive the lower pressing plate 22 to reciprocate, because the two sides of the lower pressing plate 22 are fixed with the sliding shaft 25, so as to drive the sliding shaft 25 to reciprocate, and because the sliding shaft 25 is in sliding connection with the lower pressing base 20, so that the lower pressing plate 22 can reciprocate stably, no offset occurs, and because the bottom of the lower pressing plate 22 is fixedly connected with the integral groove 23, so that the integral groove 23 reciprocates, and the shaping groove body 23 is located right above the fixed groove body 24, so that when the shaping groove body 23 moves downwards, the distance between the shaping groove body 23 and the fixed groove body 24 becomes smaller, after the shaping groove body 23 contacts with the rotor, the shaping groove body 23 moves downwards gradually, the shaping groove body 23 is controlled to move upwards again by the hydraulic rod 21 after shaping, the rotor is clamped again by the control clamping jaw 322 of the third cylinder 320, meanwhile, the horizontal piece 330 and the vertical piece 342 are controlled by the first cylinder 331 and the second cylinder 341 to move, the rotor is driven to move to the other end of the device to perform the next operation, and the shaping operation of the rotor wire harness is completed.

The above-described preferred embodiments according to the present utility model are intended to suggest that, from the above description, various changes and modifications can be made by the person skilled in the art without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.

Claims

1. A multi-threaded automatic shaping device for rotor windings, comprising: the shaping mechanism is fixedly connected with the base and the moving mechanism is fixedly connected with the base, and is characterized in that the shaping mechanism is fixedly connected with the base;

the base is fixedly connected with a bottom plate, a plurality of pin grooves are uniformly formed in the bottom plate, and the pin grooves are used for adjusting the positions and the numbers of the shaping mechanisms and the moving mechanisms according to the number and the size of the rotors through bolts;

the shaping mechanism comprises: a pressing base, a pressing cylinder fixedly connected with the pressing base and a pressing plate fixedly connected with a telescopic shaft of the pressing cylinder; the bottom of the lower pressing plate is connected with a shaping groove body through a bolt; a fixed groove body is arranged right below the shaping groove body, and the fixed groove body and the shaping groove body are fixedly connected with the bottom plate;

the moving mechanism includes: the device comprises a first sliding rail, a moving member and a clamping member, wherein the moving member is in sliding connection with the first sliding rail; the first sliding rail is fixedly connected with the bottom plate, the moving component is used for controlling the clamping component to move, and the clamping component is used for clamping the rotor.

2. The multi-threaded automatic rotor winding shaping device of claim 1, wherein: the base bottom threaded connection has a plurality of supporting legs to and fixedly connected with a plurality of pulleys.

3. The multi-threaded automatic rotor winding shaping device of claim 1, wherein: the shaping mechanism further comprises a plurality of sliding shafts, wherein the sliding shafts are in sliding connection with the pressing base, and one ends of the sliding shafts are fixedly connected with the pressing plate.

4. The multi-threaded automatic rotor winding shaping device of claim 1, wherein: the periphery of the fixed groove body is provided with pin grooves, and the fixed groove body is fixedly connected with the bottom plate through the pins; pin grooves are formed in the periphery of the bottom of the pressing base, and the pressing base is fixedly connected with the bottom plate through the pins.

5. The multi-threaded automatic rotor winding shaping device of claim 1, wherein: the moving member comprises a horizontal component and a vertical component, and the horizontal component and the vertical component are basically the same in principle and structure.

6. The multi-threaded automatic rotor winding shaping device of claim 5, wherein: the horizontal assembly includes: the horizontal piece is in sliding connection with the first sliding rail, and the first cylinder is fixedly connected with the bottom plate; the first cylinder is used for controlling the horizontal piece to slide back and forth on the first sliding rail in the horizontal direction.

7. The multi-threaded automatic rotor winding shaping device of claim 6, wherein: the vertical assembly includes: the second sliding rail and the second cylinder are respectively fixedly connected with the horizontal piece, and the vertical piece is in sliding connection with the second sliding rail; the second cylinder is used for controlling the vertical piece to reciprocate in the vertical direction on the second sliding rail.

8. The multi-threaded automatic rotor winding shaping device of claim 7, wherein: the gripping member includes: the clamping jaw is connected with the third sliding rail in a sliding manner; the third cylinder is fixedly connected with the vertical piece through a bolt.