CN219079844U - Two-roller padding device for printing and dyeing - Google Patents

Abstract

The utility model discloses a two-roller padding device for printing and dyeing, which relates to the technical field of printing and dyeing mechanical equipment, and particularly comprises an outer plate of the device, wherein the inner side wall of the outer plate of the device is rotationally connected with a dip-dyeing groove through a first rotating shaft, the inner side wall of the outer plate of the device is hinged with a first electric telescopic rod through a supporting rod, one side surface of a connecting plate is provided with a stirring frame, the inner side wall of the stirring frame is rotationally connected with a rotating shaft, both ends of the rotating shaft are provided with stirring blades, the outer surface of the stirring frame is provided with a dye distribution pipe, the inner side wall of the connecting frame is rotationally connected with dip-dyeing rollers, the inner side wall of the outer plate of the device is rotationally connected with a rotating roller and a spoke-opening roller respectively, the inner side wall of the outer plate of the device is provided with a lower pressing roller through a second rotating shaft, one end of the second rotating shaft is provided with a detection module, and the inner side wall of the outer plate of the device is provided with an upper pressing roller through a third rotating shaft.

Description

Two-roller padding device for printing and dyeing

Technical Field

The utility model relates to the technical field of printing and dyeing mechanical equipment, in particular to a two-roller padding device for printing and dyeing.

Background

Padding is a pretreatment process of full cotton or polyester cotton knitted fabric by a biological enzyme continuous padding-steaming method, and belongs to the technical field of knitted fabric pretreatment processes in the printing and dyeing industry. The padding process is a common procedure in the field of cloth printing and dyeing, and is commonly used as a one-padding two-padding device and the like,

the utility model discloses a two-roller padding device for printing and dyeing in a Chinese patent application publication No. CN217757943U, which has more functions and higher automation degree, can improve the production efficiency of products and the production quality of the products to a certain extent, but is inconvenient for stirring dyes when padding cloth with higher process requirements, the dyes are always required to be continuously added into a padding tank during padding processing, the density is continuously reduced after old dyes are adsorbed on the cloth, the old dyes are unevenly mixed with the newly added dyes, uneven dyeing of the cloth is caused, the high standard requirement cannot be met, and the utility model is inconvenient for automatically adjusting the distance between the two pressing rollers, and is inconvenient for manually adjusting the distance and the compression strength between the pressing rollers for cloth with different thicknesses and materials, so the utility model has the defects of inconvenient stirring the dyes and inconvenient for automatically adjusting the distance between the two pressing rollers.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides a two-roller padding device for printing and dyeing, which solves the problems in the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a two roller padding devices for printing and dyeing, includes the device planking, the inside wall of device planking is connected with the dip tank through first pivot rotation, the inside wall of device planking is articulated through the bracing piece to have first electronic telescopic handle, the surface of dip tank is provided with the second electronic telescopic handle, the one end of the telescopic handle of second electronic telescopic handle is provided with the connecting plate, a side of connecting plate is provided with the stirring frame, the inside wall of stirring frame rotates and is connected with the rotation axis, the one end of rotation axis is provided with first drive wheel, the both ends of rotation axis all are provided with stirring vane, the inside wall of connecting plate is provided with first motor, the surface of stirring frame is provided with the dyestuff distributor pipe, the one end of dyestuff distributor pipe is provided with the liquid feed pipe, the surface of device planking is provided with the third electronic telescopic handle, the one end of the telescopic handle of third electronic telescopic handle is provided with the link, the inside wall of link rotates and is connected with the dip roller, the inside wall of device planking is rotated respectively and is connected with the rotor roll and is opened the spoke roller, the device planking inside wall is provided with the deflector, the one end of rotation axis is provided with the first drive wheel, the motor is provided with the deflector, the side of rotation axis is provided with the side of rotation axis, the side of rotation module is provided with the side of rotation module, the side of rotation module is provided with the pressure sensor is provided with the outside the module through the second module, the detection module is provided with the side of rotation module, the module is provided with the outside the module is provided with the module, the module is one end of the module and has the module is one side of the module is one side module, and has the module is one side module, and has, the inner side wall of the outer plate of the device is provided with an upper press roller through a third rotating shaft.

Optionally, a side of dip tank is provided with the mouth that emptys, the surface of dip tank is provided with the hinge, the one end of hinge is articulated with the one end of the telescopic link of first electric telescopic link through the hinge piece.

Optionally, the rotation axis is provided with a plurality of and is U-shaped evenly distributed, one end of the output shaft of first motor is provided with the second drive wheel, the surface of second drive wheel is provided with conveyer, the inboard wiring of conveyer is in the surface of first drive wheel and second drive wheel.

Optionally, a plurality of evenly distributed's delivery port has been seted up to the surface of dyestuff distribution pipe, the spout with the second pivot adaptation has been seted up to the surface of device planking, the rear side that is located the second pivot at the back of device planking is provided with the slide rail, the one end of second pivot passes through the slider and sets up in the inside wall of slide rail.

Optionally, the surface of lead screw is provided with manual carousel, the surface of lead screw is connected with the inside wall transmission of transmission slider, pressure sensor's detection end sets up in the lower surface of transmission slider.

Optionally, the inside wall of device planking is provided with the dry fan down, the air outlet subtended setting of dry fan and lower dry fan is gone up.

Optionally, the surface of device planking is provided with the third motor through the fixed block, the one end of the output shaft of third motor is provided with the worm, the one end of third pivot is provided with the worm wheel, the surface of worm and the surface meshing of worm wheel.

(III) beneficial effects

The utility model provides a two-roller padding device for printing and dyeing, which has the following beneficial effects:

1. this two-roller padding device for printing and dyeing, through the setting of stirring vane and first motor, make this two-roller padding device for printing and dyeing possess the dyestuff stirring effect of being convenient for in the dip tank, through the cooperation setting of first motor, the second drive wheel, first drive wheel, stirring vane and rotation axis, in the in-process of using, first motor can drive stirring vane rotation through the second drive wheel, conveyer belt, first drive wheel and rotation axis, the indentation through the telescopic link of second electric telescopic link, drive connecting plate and stirring frame insert the inside of dip tank, thereby stir the dyestuff of dip tank inside, and through setting up the dyestuff distribution pipe in the inboard of a plurality of stirring vane, can fully stir the dyestuff of newly adding in real time, thereby make the dyestuff mix more evenly, the purpose of being convenient for stir the dyestuff has been reached.

2. This printing and dyeing is with two roller padding devices, through the setting of second motor, the lead screw, detection module, second pivot and total accuse module, make this printing and dyeing with two roller padding devices possess the effect of being convenient for adjust the distance between two compression rollers, through the second motor, the lead screw, detection module, the transmission slider, the cooperation setting of pressure conversion module and total accuse module, can set up the data of the compression roller distance and the degree of compaction that different cloth corresponds in advance through total accuse module in the in-process of using, the accessible total accuse module control second motor is rotatory during operation, thereby height through lead screw control detection module, second pivot and lower compression roller, and then control the distance between lower compression roller and the last compression roller, during operation detects the clamping force between lower compression roller and the last compression roller through pressure sensor, and then the height of compression roller under accessible pressure conversion module and total accuse module automatic control, and then intelligent control is to the dynamics of compressing tightly of cloth, thereby the purpose of being convenient for automatically regulated distance between two compression rollers has been reached.

3. This two roller padding devices for printing and dyeing, through the setting of empting mouth and first electric telescopic handle, make this two roller padding devices for printing and dyeing possess the effect of the inside dyestuff of convenient clearance dip tank, through the cooperation setting of hinge and first electric telescopic handle, can rotate dip tank along first pivot department through first electric telescopic handle in the in-process of using to make the inside dyestuff of dip tank pour out from empting mouth, thereby reached the purpose of convenient clearance dip tank.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic diagram of the front view of the present utility model;

FIG. 3 is a schematic view of a front view in section of the present utility model;

FIG. 4 is a schematic view of the structure of FIG. 1A according to the present utility model;

FIG. 5 is a schematic diagram of the structure of the dip tank of the present utility model;

FIG. 6 is a schematic view of the structure of the dip roll of the present utility model;

FIG. 7 is a schematic view of the structure of the stirring vane of the present utility model;

fig. 8 is a schematic diagram of a front view of a detection module according to the present utility model.

In the figure: 1. an outer panel of the device; 2. a first rotating shaft; 3. a dip dyeing tank; 4. a pouring spout; 5. a hinge; 6. a first electric telescopic rod; 7. a second electric telescopic rod; 8. a connecting plate; 9. a stirring rack; 10. a rotation shaft; 11. a first driving wheel; 12. stirring blades; 13. a conveyor belt; 14. a first motor; 15. a second driving wheel; 16. a dye distribution tube; 17. a liquid supply pipe; 18. a third electric telescopic rod; 19. a connecting frame; 20. a dip-dyeing roller; 21. a rotating roller; 22. a spoke opening roller; 23. a deflector; 24. a second rotating shaft; 25. a lower press roll; 26. a chute; 27. a support block; 28. a second motor; 29. a screw rod; 30. a manual turntable; 31. a detection module; 32. a transmission slide block; 33. a pressure sensor; 34. a pressure conversion module; 35. a master control module; 36. a third rotating shaft; 37. an upper press roll; 38. feeding a drying fan; 39. a lower drying fan; 40. a third motor; 41. a worm; 42. a worm wheel.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Example 1

The utility model provides the technical scheme that: a two-roller padding device for printing and dyeing comprises an outer plate 1, wherein the inner side wall of the outer plate 1 is rotationally connected with a dip dyeing groove 3 through a first rotating shaft 2, a tilting nozzle 4 is arranged on one side surface of the dip dyeing groove 3, a hinge 5 is arranged on the outer surface of the dip dyeing groove 3, one end of the hinge 5 is hinged with one end of a telescopic rod of a first electric telescopic rod 6 through a hinge block, the inner side wall of the outer plate 1 is hinged with the first electric telescopic rod 6 through a supporting rod, a second electric telescopic rod 7 is arranged on the outer surface of the dip dyeing groove 3, a connecting plate 8 is arranged at one end of the telescopic rod of the second electric telescopic rod 7, a stirring frame 9 is arranged on one side surface of the connecting plate 8, a rotating shaft 10 is rotationally connected with the inner side wall of the stirring frame 9, a plurality of the rotating shafts 10 are uniformly distributed in a U shape, one end of an output shaft of the first motor 14 is provided with a second driving wheel 15, the surface of second drive wheel 15 is provided with conveyer 13, the inboard wiring of conveyer 13 is in the surface of first drive wheel 11 and second drive wheel 15, the one end of rotation axis 10 is provided with first drive wheel 11, the both ends of rotation axis 10 all are provided with stirring vane 12, the inside wall of connecting plate 8 is provided with first motor 14, the surface of stirring frame 9 is provided with dyestuff distribution pipe 16, a plurality of evenly distributed's delivery port has been seted up to the surface of dyestuff distribution pipe 16, the spout 26 with the adaptation of second pivot 24 has been seted up to the surface of device planking 1, the rear side that is located second pivot 24 of device planking 1 is provided with the slide rail, the one end of second pivot 24 passes through the slider and sets up in the inside wall of slide rail, the one end of dyestuff distribution pipe 16 is provided with feed liquid pipe 17.

In order to achieve the purpose of facilitating the stirring of the dye, as shown in fig. 1, 5 and 7, when the dyeing machine is used, firstly, cloth to be dyed is wound around from the upper side of a rotating roller 21, then wound around the outer surface of a dip dyeing roller 20 from the left side, then wound around from the left side, further wound around the outer surface of a spoke roller 22, finally passed through between a lower pressing roller 25 and an upper pressing roller 37, and then the upper pressing roller 37 is driven to rotate by a third motor 40, a worm 41 and a worm wheel 42, so that the cloth can be automatically conveyed, after the dyeing of the cloth is finished, the upper and lower surfaces of the cloth can be blown by an upper drying fan 38 and a lower drying fan 39, drying is accelerated, the phenomenon of excessive dye dripping is avoided, the dye is introduced into the dip dyeing tank 3 through a liquid supply pipe 17 and a dye distribution pipe 16, and the stirring blade 12 and the first motor 14 are arranged, the two-roller padding device for printing and dyeing has the advantages that the two-roller padding device for printing and dyeing has the effect of being convenient for stirring the dye in the dip-dyeing tank 3, through the matching arrangement of the first motor 14, the second driving wheel 15, the first driving wheel 11, the stirring blades 12 and the rotating shaft 10, in the use process, the first motor 14 can drive the stirring blades 12 to rotate through the driving action of the second driving wheel 15, the conveying belt 13, the first driving wheel 11 and the rotating shaft 10, the connecting plate 8, the stirring frame 9 and the stirring blades 12 are driven to be inserted into the dip-dyeing tank 3 through the retraction of the telescopic rod of the second electric telescopic rod 7, so that the dye in the dip-dyeing tank 3 is stirred, and the dye distribution pipe 16 is arranged at the inner side of the stirring blades 12, so that the newly added dye can be fully stirred in real time while the dye is added, the dye is mixed more uniformly, and the phenomenon of uneven dyeing is effectively avoided, the purpose of facilitating the stirring of the dye is achieved;

example 2

The utility model provides the technical scheme that: the outer surface of the outer plate 1 of the device is provided with a third electric telescopic rod 18, one end of the telescopic rod of the third electric telescopic rod 18 is provided with a connecting frame 19, the inner side wall of the connecting frame 19 is rotationally connected with a dip dyeing roller 20, the inner side wall of the outer plate 1 of the device is rotationally connected with a rotating roller 21 and a spoke opening roller 22 respectively, the inner side wall of the outer plate 1 of the device is provided with a guide plate 23, the inner side wall of the outer plate 1 of the device is provided with a lower pressing roller 25 through a second rotating shaft 24, the front surface of the outer plate 1 of the device is provided with a second motor 28 through a supporting block 27, one end of the output shaft of the second motor 28 on the upper surface is provided with a screw rod 29, the outer surface of the screw rod 29 is provided with a manual rotary disc 30, the outer surface of the screw rod 29 is in transmission connection with the inner side wall of a transmission slide block 32, the detection end of the pressure sensor 33 is arranged on the lower surface of the transmission slide block 32, one end of the second rotating shaft 24 is provided with a detection module 31, the inside wall sliding connection of detection module 31 has drive slider 32, the inside wall of detection module 31 is provided with pressure sensor 33, the inside wall of detection module 31 is provided with pressure conversion module 34, the surface of device planking 1 is provided with total accuse module 35, the inside wall of device planking 1 is provided with compression roller 37 through third pivot 36, the inside wall of device planking 1 is provided with dry fan 38, the inside wall of device planking 1 is provided with dry fan 39 down, the air outlet subtend setting of dry fan 38 and dry fan 39 down, the surface of device planking 1 is provided with third motor 40 through the fixed block, the one end of the output shaft of third motor 40 is provided with worm 41, the one end of third pivot 36 is provided with worm wheel 42, the surface of worm 41 meshes with the surface of worm wheel 42.

In order to achieve the purpose of being convenient for automatically adjusting the distance between two press rolls, as shown in fig. 1 to 8, the application adopts the following structure, through the arrangement of a second motor 28, a screw rod 29, a detection module 31, a second rotating shaft 24 and a master control module 35, the two-roll padding device for printing and dyeing has the effect of being convenient for adjusting the distance between the two press rolls, through the matching arrangement of the second motor 28, the screw rod 29, the detection module 31, a transmission sliding block 32, a pressure conversion module 34 and the master control module 35, in the using process, data of the press roll distances and the compaction degrees corresponding to different fabrics can be preset through the master control module 35, in the operating process, the second motor 28 can be controlled to rotate through the master control module 35, so that the heights of the detection module 31, the second rotating shaft 24 and the lower press roll 25 are controlled through the second motor 28 and the screw rod 29, the distance between the lower press roll 25 and the upper press roll 37 is controlled, in real time when the thickness is changed, the clamping force between the lower press roll 25 and the upper press roll 37 is detected through the pressure sensor 33 in real time, in addition, the fabric can be adjusted in real time, the high-time, the low-pressure distribution of the fabric can be controlled automatically, the dye can be more evenly distributed through the master control between the press rolls, and the quality of the two press rolls can be more evenly distributed, and the quality can be more convenient for the press-roll can be achieved, and the quality can be achieved;

example 3

The utility model provides the technical scheme that: the inside wall of device planking 1 rotates through first pivot 2 and is connected with dip tank 3, and a side of dip tank 3 is provided with emptys mouth 4, and the surface of dip tank 3 is provided with hinge 5, and hinge 5's one end is articulated with the one end of the telescopic link of first electric telescopic link 6 through the hinge piece, and the inside wall of device planking 1 articulates through the bracing piece has first electric telescopic link 6.

In order to achieve the purpose of conveniently cleaning the dip tank 3, as shown in fig. 1, 2, 3 and 4, the application adopts the following structure, through the setting of pouring nozzle 4 and first electric telescopic rod 6, make this two-roll padding apparatus for printing and dyeing possess the effect of conveniently cleaning the inside dyestuff of dip tank 3, through the cooperation setting of hinge 5 and first electric telescopic rod 6, can rotate dip tank 3 along first pivot 2 through first electric telescopic rod 6 in the in-process of use, thereby make the inside dyestuff of dip tank 3 pour out from pouring nozzle 4, compare in traditional trompil at dip tank 3 bottom and discharge the dyestuff, the effect is better, thereby the purpose of conveniently cleaning dip tank 3 has been reached.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (7)

1. The utility model provides a printing and dyeing is with two roller padding devices, includes device planking, its characterized in that: the inside wall of device planking rotates through first pivot and is connected with the dip tank, the inside wall of device planking articulates through the bracing piece has first electric telescopic handle, the surface of dip tank is provided with the second electric telescopic handle, the one end of the telescopic handle of second electric telescopic handle is provided with the connecting plate, a side of connecting plate is provided with the stirring frame, the inside wall of stirring frame rotates and is connected with the rotation axis, the one end of rotation axis is provided with first drive wheel, the both ends of rotation axis all are provided with stirring vane, the inside wall of connecting plate is provided with first motor, the surface of stirring frame is provided with the dyestuff distribution pipe, the one end of dyestuff distribution pipe is provided with the liquid supply pipe, the surface of device planking is provided with the third electric telescopic handle, the one end of the telescopic handle of third electric telescopic handle is provided with the link plate, the inside wall of link plate rotates and is connected with the dip roller, the inside wall of device planking rotates respectively and is connected with the rotor roller and opens the spoke roller, the device planking inside wall is provided with the deflector, the inside wall of device planking is provided with the rotation axis through the second motor through the second pivot, the supporting shoe in front, the output shaft's of upper surface second motor one end is provided with stirring vane, the inside wall of second motor is provided with first motor, the lead screw, the inside wall is provided with the first motor, the detection module is provided with the inside wall of the detection module, the detection module is provided with the inside wall module, the inside wall is provided with the inside wall module, and the detection module is provided with the inside wall.

2. A two-roll padding apparatus for printing as claimed in claim 1, wherein: a pouring nozzle is arranged on one side face of the dip dyeing groove, a hinge is arranged on the outer surface of the dip dyeing groove, and one end of the hinge is hinged with one end of a telescopic rod of the first electric telescopic rod through a hinge block.

3. A two-roll padding apparatus for printing as claimed in claim 1, wherein: the rotating shafts are provided with a plurality of U-shaped uniformly distributed, one end of the output shaft of the first motor is provided with a second driving wheel, the outer surface of the second driving wheel is provided with a conveying belt, and the inner side of the conveying belt is wound on the outer surfaces of the first driving wheel and the second driving wheel.

4. A two-roll padding apparatus for printing as claimed in claim 1, wherein: the surface of dyestuff distribution pipe has seted up a plurality of evenly distributed's delivery port, and the spout with the second pivot adaptation is seted up to the surface of device planking, and the rear side that is located the second pivot in the back of device planking is provided with the slide rail, and the one end of second pivot passes through the slider and sets up in the inside wall of slide rail.

5. A two-roll padding apparatus for printing as claimed in claim 1, wherein: the surface of lead screw is provided with manual carousel, and the surface of lead screw is connected with the inside wall transmission of transmission slider, and pressure sensor's detection end sets up in the lower surface of transmission slider.

6. A two-roll padding apparatus for printing as claimed in claim 1, wherein: the inside wall of device planking is provided with dry the fan, and the inside wall of device planking is provided with dry the fan down, goes up dry the fan and the air outlet subtend setting of dry the fan down.

7. A two-roll padding apparatus for printing as claimed in claim 1, wherein: the outer surface of the device outer plate is provided with a third motor through a fixed block, one end of an output shaft of the third motor is provided with a worm, one end of a third rotating shaft is provided with a worm wheel, and the outer surface of the worm is meshed with the outer surface of the worm wheel.

Images