CN219078330U - Ultrasonic belt cleaning machine - Google Patents

Ultrasonic belt cleaning machine Download PDF

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Publication number
CN219078330U
CN219078330U CN202222855651.1U CN202222855651U CN219078330U CN 219078330 U CN219078330 U CN 219078330U CN 202222855651 U CN202222855651 U CN 202222855651U CN 219078330 U CN219078330 U CN 219078330U
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belt
ultrasonic
water
cleaning
water tank
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CN202222855651.1U
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Chinese (zh)
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纪长城
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Nanjing Xihuafu Electrical Co ltd
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Nanjing Xihuafu Electrical Co ltd
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Abstract

The utility model discloses an ultrasonic belt cleaning machine, which comprises a belt and a water tank, wherein the belt is positioned above the water tank, belt head rollers are arranged at two ends of the belt to tighten the belt, the belt head rollers divide the belt into an upper belt and a lower belt with opposite moving directions, and part of the lower belt is positioned below the water surface of the water tank through a steering mechanism; a cleaning component is also arranged in the water tank; the cleaning assembly comprises an ultrasonic cleaning mechanism, a high-pressure water flushing mechanism and a high-pressure air blowing mechanism, and the ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air blowing mechanism are arranged on the belt. The steering mechanism comprises a pinch roller and two redirecting carrier rollers, the redirecting carrier rollers are positioned below the lower belt, and the pinch roller is positioned above the lower belt; the top of the pinch roller is lower than the bottom of the redirecting roller, and the bottom of the pinch roller is not higher than the water surface. The device adopts the structure of ultrasonic cleaning, high-pressure water flushing and high-pressure air blowing, and is more thorough in cleaning the belt and higher in efficiency.

Description

Ultrasonic belt cleaning machine
Technical Field
The utility model relates to the technical field of belt cleaning, in particular to an ultrasonic belt cleaning machine.
Background
The belt cleaner is one of the main components of the belt conveyor in order to prevent the aqueous material from adhering to the belt during the material transport process. The belt sweepers commonly used at present mainly include rolling brush sweepers, polyurethane scraper sweepers, electric sweepers, pneumatic sweepers, etc., however, these designs have the following problems and disadvantages: the cleaning effect is effective due to the fast belt running speed, short contact time of the cleaner and the like.
For example 202010378058.5, guide wheels are respectively installed at two ends of a frame, two ends of a belt are respectively matched with the guide wheels, a water tank is arranged on a reinforcing plate, spray heads are respectively arranged at two sides of the top of the water tank, brush rollers are arranged at the upper side and the lower side of the belt, a beating structure is fixed in the middle of 2 side plates, clamping roller groups are respectively arranged at two sides of the beating structure, the clamping roller groups are matched with the belt, and stubborn residues clamped in the belt can be beaten down through a beating structure, so that cleaning is more thorough.
The utility model discloses a beat mechanism and washing mechanism and combine, make the residue on the belt beaten by vibrations and fall, then be wetted by shower nozzle watering when passing through the brush roller, make the scrubbing cleaner. However, the applicant believes that in use, the striking mechanism will vibrate dirt off the belt and that there will still be some dirt above the belt that is not vibrated out of the belt, although it is separated from the belt. When this part belt gets into shower nozzle department, can be glued on the belt surface by water, influence cleaning performance.
Disclosure of Invention
To overcome the disadvantages of the prior art, the present utility model is directed to an ultrasonic belt cleaner, which solves the above-mentioned problems in the prior art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the ultrasonic belt cleaning machine comprises a belt and a water tank, wherein the belt is positioned above the water tank, belt head rollers are arranged at two ends of the belt to tighten the belt, the belt head rollers divide the belt into an upper belt and a lower belt with opposite moving directions, and part of the lower belt is positioned below the water surface of the water tank through a steering mechanism;
a cleaning component is also arranged in the water tank; the cleaning assembly comprises an ultrasonic cleaning mechanism, a high-pressure water flushing mechanism and a high-pressure air blowing mechanism, and the ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air blowing mechanism are arranged on the belt.
Further, the steering mechanism comprises a pinch roller and a redirecting idler, wherein the redirecting idler is positioned below the lower belt, and the pinch roller is positioned above the lower belt; the top of pinch roller is less than the bottom of bend pulley, the bottom of pinch roller is not higher than the surface of water.
The pinch roller and the bend idler not only can change the running direction of the lower belt, but also can play a role of tensioning the belt as a tensioning wheel, and prevent slippage in transmission caused by aging of the belt due to long working time.
Furthermore, two redirecting idler wheels are arranged, and the two redirecting idler wheels are symmetrically arranged on two sides of the pinch roller.
Further, the ultrasonic cleaning mechanism comprises an ultrasonic generator, and the ultrasonic generator is positioned below the water surface of the water tank.
The ultrasonic generator is arranged in the water, so that the water in the water tank vibrates, and the upper surface and the lower surface of the belt positioned in the water can be cleaned.
Further, the high-pressure water flushing mechanism comprises two rows of high-pressure water nozzles which are respectively positioned above and below the lower belt and can simultaneously clean two sides of the belt.
Further, the high-pressure air blowing mechanism comprises two rows of high-pressure air nozzles which are respectively positioned above and below the lower belt and can simultaneously blow two sides of the belt.
Further, the ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air flushing mechanism are sequentially arranged along the running direction of the lower belt.
Furthermore, the water tank is provided with a sewage outlet, the spray water and the sweeping water are converged into the water tank, and sewage containing sewage is discharged through the sewage outlet.
Compared with the prior art, the utility model has the following beneficial effects:
compared with the existing belt cleaning machine, the device can enable the belt to enter the water without taking down the belt, meanwhile, the ultrasonic cleaning mechanism is used for cleaning stains on the belt, the high-pressure water flushing mechanism is used for flushing the stains attached to the belt, and the high-pressure air blowing mechanism is used for blowing and drying the belt with water.
The belt can be in the water always by a part of the belt in the running process through the arrangement of the steering mechanism, the belt enters the water tank, and water is discharged after the cleaning assembly is cleaned and dried. The device adopts the structure of ultrasonic cleaning, high-pressure water flushing and high-pressure wind blowing, so that the belt is clean more thoroughly and the efficiency is higher.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic overall structure of an embodiment of the present utility model.
In the drawings, each reference numeral is:
1-a lower belt; 2-belt head roller; 3-a first redirecting idler; 4-a second redirecting idler; 5-a pinch roller; 6-an ultrasonic generator; 7-a first high pressure water nozzle; 8-a second high pressure water nozzle; 9-a first high pressure air nozzle; 10-a second high pressure wind nozzle; 11-a water tank; 12-a sewage outlet; 13-water surface.
Detailed Description
In order to more clearly illustrate the present utility model, the present utility model will be described in further detail below with reference to examples and with reference to the accompanying drawings. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and that this utility model is not limited to the details given herein.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "inner", "outer", "upper", "lower", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected, indirectly connected through an intermediate medium, or may be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Examples:
an ultrasonic belt cleaner as shown in fig. 1 comprises a belt and a water tank, wherein the belt is positioned above the water tank 11, belt head rollers 2 are arranged at two ends of the belt to tighten the belt, the belt head rollers 2 divide the belt into an upper belt and a lower belt 1 with opposite moving directions, and part of the lower belt 1 is positioned below the water surface 13 of the water tank 11 through a steering mechanism.
The upper and lower belts 1 are not fixed, and the positional relationship is changed as the belts run. Can be under the condition of not taking off the belt, make the belt get into in the aquatic, clear away the spot on the belt through ultrasonic cleaning mechanism simultaneously, wash the spot that adheres to on the belt through high-pressure water flushing mechanism, sweep the mechanism and sweep the spot on the belt through high-pressure wind and can also blow dry the belt that has water simultaneously.
A cleaning component is arranged in the water tank 11; the cleaning component comprises an ultrasonic cleaning mechanism, a high-pressure water flushing mechanism and a high-pressure air blowing mechanism, and the ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air blowing mechanism are arranged on the belt. The belt can be in the water always by a part of the belt in the running process through the arrangement of the steering mechanism, the belt enters the water tank, and water is discharged after the cleaning assembly is cleaned and dried. The ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air blowing mechanism are sequentially arranged along the running direction of the lower belt 1. The device adopts the structure of ultrasonic cleaning, high-pressure water flushing and high-pressure wind blowing, so that the belt is clean more thoroughly and the efficiency is higher.
The steering mechanism comprises a pinch roller 5 and a redirecting carrier roller, wherein the redirecting carrier roller is positioned below the lower belt 1, and the pinch roller 5 is positioned above the lower belt 1. The top end of the pinch roller 5 is lower than the bottom end of the redirecting roller, and the bottom end of the pinch roller 5 is not higher than the water surface 13, so that the lower belt 1 near the pinch roller 5 is immersed in water. The pinch roller 5 and the bend idler not only can change the running direction of the lower belt 1, but also can play a role of tensioning the belt as a tensioning wheel, and prevent slippage in transmission caused by aging of the belt due to long working time. In this embodiment, two redirecting idler wheels are provided, including first redirecting idler wheel 3 and second redirecting idler wheel 4, first redirecting idler wheel 3 and second redirecting idler wheel 4 symmetry locate the both sides of pinch roller 5 to make the belt under the surface of water 13 of submerging through first redirecting idler wheel 3 and pinch roller 5, return to original height through second redirecting idler wheel 4 again.
The ultrasonic cleaning mechanism comprises an ultrasonic generator 6, and the ultrasonic generator 6 is positioned below the water surface 13 of the water tank 11. The ultrasonic generator 6 is arranged in water, so that the water in the water tank vibrates, and the upper surface and the lower surface of a belt positioned in the water can be cleaned. In the embodiment, the number of the ultrasonic generators 6 is two, and in the actual working process, the number and the positions of the ultrasonic generators 6 can be automatically adjusted according to the size of the pool.
The high-pressure water flushing mechanism comprises two rows of high-pressure water nozzles, and comprises a first high-pressure water nozzle 7 and a second high-pressure water nozzle 8, wherein the first high-pressure water nozzle 7 and the second high-pressure water nozzle 8 are respectively positioned above and below the lower belt 1, and can simultaneously clean two sides of the belt. Also, the high-pressure air blowing mechanism comprises two rows of high-pressure air nozzles, including a first high-pressure air nozzle 9 and a second high-pressure air nozzle 10, wherein the first high-pressure air nozzle 9 and the second high-pressure air nozzle 10 are respectively positioned above and below the lower belt 1, and can simultaneously blow two sides of the belt.
In addition, a drain outlet 12 is also arranged on the water tank 11, spray water and purge water are collected into the water tank 11, and sewage containing dirt is discharged through the drain outlet 12.
The working principle of the device is as follows:
when the belt runs, the belt 1 is near the belt head roller 2, is immersed below the water surface 13 through the first redirecting roller 3 and the pinch roller 5, and is restored to the original height through the second redirecting roller 4. Ultrasonic generators 6 are arranged on two sides of a belt 1 immersed in the water in a non-contact manner to clean dirt attached to the belt 1, a first high-pressure water nozzle 7 is arranged on the upper side of the belt 1 separated from a water surface 13, a second high-pressure water nozzle 8 is arranged on the lower side of the belt 1 separated from the water surface 13, the dirt remained on the belt 1 is further washed, a first high-pressure air nozzle 9 is arranged on the upper side of the belt 1 behind a second redirecting carrier roller 4, a second high-pressure air nozzle 10 is arranged on the lower side of the belt 1 behind the second redirecting carrier roller 4, the moisture attached to the belt 1 is purged, high-pressure washing water and high-pressure air purge water are led into a water tank 11, the concentrated water containing the dirt is discharged through a drain outlet 12, and the balance of the water quantity is maintained in the whole working process.
It should be understood that the foregoing examples of the present utility model are merely illustrative of the present utility model and not limiting of the embodiments of the present utility model, and that various other changes and modifications can be made by those skilled in the art based on the above description, and it is not intended to be exhaustive of all the embodiments of the present utility model, and all obvious changes and modifications that come within the scope of the utility model are defined by the following claims.

Claims (8)

1. The ultrasonic belt cleaning machine is characterized by comprising a belt and a water tank (11), wherein the belt is positioned above the water tank (11), belt head rollers (2) are arranged at two ends of the belt to tighten the belt, the belt head rollers (2) divide the belt into an upper belt and a lower belt (1) which are opposite in moving direction, and part of the lower belt (1) is positioned below a water surface (13) of the water tank (11) through a steering mechanism;
a cleaning component is also arranged in the water tank (11); the cleaning assembly comprises an ultrasonic cleaning mechanism, a high-pressure water flushing mechanism and a high-pressure air blowing mechanism, and the ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air blowing mechanism are arranged on the belt.
2. An ultrasonic belt cleaner according to claim 1, characterized in that the steering mechanism comprises a pinch roller (5) and a redirecting roller, the redirecting roller being located below the lower belt (1), the pinch roller (5) being located above the lower belt (1); the top end of the pinch roller (5) is lower than the bottom end of the redirecting carrier roller, and the bottom end of the pinch roller (5) is not higher than the water surface (13).
3. An ultrasonic belt cleaner according to claim 2, characterized in that two of said redirecting idlers are symmetrically provided on both sides of the pinch roller (5).
4. An ultrasonic belt cleaner according to claim 1, characterized in that the ultrasonic cleaning mechanism comprises an ultrasonic generator (6), the ultrasonic generator (6) being located below the water surface (13) of the water tank (11).
5. An ultrasonic belt cleaner according to claim 1, characterized in that the high-pressure water flushing mechanism comprises two rows of high-pressure water nozzles, which are located above and below the lower belt (1), respectively.
6. An ultrasonic belt cleaner according to claim 1, characterized in that the high-pressure air purging means comprises two rows of high-pressure air nozzles, which are located above and below the lower belt (1), respectively.
7. An ultrasonic belt cleaner according to claim 1, characterized in that the ultrasonic cleaning mechanism, the high-pressure water flushing mechanism and the high-pressure air purging mechanism are arranged in this order along the running direction of the lower belt (1).
8. An ultrasonic belt cleaning machine according to any one of claims 1-7, characterized in that the tank (11) is provided with a drain (12).
CN202222855651.1U 2022-10-28 2022-10-28 Ultrasonic belt cleaning machine Active CN219078330U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222855651.1U CN219078330U (en) 2022-10-28 2022-10-28 Ultrasonic belt cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222855651.1U CN219078330U (en) 2022-10-28 2022-10-28 Ultrasonic belt cleaning machine

Publications (1)

Publication Number Publication Date
CN219078330U true CN219078330U (en) 2023-05-26

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ID=86388082

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222855651.1U Active CN219078330U (en) 2022-10-28 2022-10-28 Ultrasonic belt cleaning machine

Country Status (1)

Country Link
CN (1) CN219078330U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117429843A (en) * 2023-12-06 2024-01-23 中国矿业大学 Self-cleaning dust-removing belt conveyor and use method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117429843A (en) * 2023-12-06 2024-01-23 中国矿业大学 Self-cleaning dust-removing belt conveyor and use method thereof
CN117429843B (en) * 2023-12-06 2024-03-26 中国矿业大学 Self-cleaning dust-removing belt conveyor and use method thereof

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