CN219075209U - A manually controlled metallographic sample grinding and clamping device - Google Patents
A manually controlled metallographic sample grinding and clamping device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型装置涉及金相试样砂轮机打磨领域,特别涉及一种手动控制的金相试样打磨夹持装置。The utility model relates to the field of metallographic sample grinder grinding, in particular to a manually controlled metallographic sample grinding and clamping device.
背景技术Background technique
在进行材料方面的研究时,金相分析是必不可少的环节。金相分析旨在揭示材料的真实结构,要进行金相分析,就必须制备能用于微观观察检验的试样——金相试样。取样是金相试样制备的第一个环节,一般是用切割机将试样从原材料上取下。金相试样的一个合格的金相试样的测试面必须与水平面平行,当测试面与水平面有微小角度时可通过砂纸打磨消除。但是在实验中由于切割能力有限,切割面很可能出现大角度倾斜。当出现这种情况是就需要用砂轮机将切割面打磨平整,但是实验室砂轮机转速过高,金相试样太小,这样很容易造成实验人员手部的受伤。结合实验室的砂轮机,设置一种实验室中使用的装置,该装置能代替人手夹持金相试样。Metallographic analysis is an essential part of material research. Metallographic analysis aims to reveal the real structure of materials. To carry out metallographic analysis, it is necessary to prepare samples that can be used for microscopic observation and inspection—metallographic samples. Sampling is the first link in the preparation of metallographic samples. Generally, the sample is removed from the raw material with a cutting machine. The test surface of a qualified metallographic sample must be parallel to the horizontal plane. When there is a slight angle between the test surface and the horizontal plane, it can be eliminated by sanding. However, due to the limited cutting ability in the experiment, the cutting surface is likely to be inclined at a large angle. When this happens, it is necessary to use a grinder to smooth the cutting surface. However, the speed of the laboratory grinder is too high, and the metallographic sample is too small, which is easy to cause injury to the hands of the experimenter. Combined with the grinder in the laboratory, a device used in the laboratory is set up, which can replace the manual clamping of the metallographic sample.
发明内容Contents of the invention
针对以上问题,本实用新型专利设计一种手动控制的金相试样打磨夹持装置。In view of the above problems, the utility model patent designs a manually controlled metallographic sample grinding and clamping device.
本实用新型专利公开了一种手动控制的金相试样打磨夹持装置,本实用新型包括导轨底座1、轴2、手柄3、摇把4、齿轮5、齿条6、夹具底座7、螺栓c8、螺母b9、夹具臂10、螺栓a11、螺母a12、夹具13、螺栓d14、夹板15、螺母c16、螺栓b17。实验室试样的形状是多样的,我们通过夹具13和夹板15夹紧试样在砂轮机上打磨时,通过转动摇把4实现夹持部分前后方向的移动,实现试样与砂轮机打磨面合理的接触。The utility model patent discloses a manually controlled metallographic sample grinding and clamping device. The utility model includes a
所述夹具底座7通过螺纹连接固定在齿条6上方,齿轮5在齿条6上方与其形成啮合传动,夹具臂10通过螺纹连接固定在夹具底座7右方,夹具13通过螺纹连接固定在夹具臂10右侧,夹板15通过螺纹连接固定在夹具13下方。The
所述轴2放置在导轨底座1上,与导轨底座1的两个通孔实现同轴心配合,将齿轮5套在轴2上与轴2形成同轴心配合;将手柄3的两个通孔分别与轴2和摇把4实现同轴心的焊接配合;齿条6放置在导轨底座1的导轨上,齿条6上设有螺纹孔与夹具底座7形成螺纹配合;夹具臂10与夹具底座7形成螺纹配合,夹具13与夹具臂10形成螺纹配合,夹具13与夹板15形成螺纹配合。The
所述夹具底座7通过螺栓b17与齿条6实现螺纹连接,夹具底座7通过螺栓c8和螺母b9与夹具臂10实现螺纹连接。The
所述夹具臂10通过螺栓a11和螺母a12与夹具13实现螺纹连接,夹具13通过螺栓d14和螺母c16与夹板15形成螺纹配合。The
本实用新型比现有装置带来的优点和积极效果:Advantages and positive effects brought by the utility model compared with existing devices:
1、该装置使用机械夹具代替人手夹持加工的试样,砂轮机与试样的接触更加稳定,提高了金相试样的表面平整度。1. The device uses mechanical clamps instead of human hands to clamp the processed samples, the contact between the grinder and the samples is more stable, and the surface smoothness of the metallographic samples is improved.
2、该装置使用机械打磨试样,代替了实验人员的手部操作,提高了安全性。2. The device uses mechanical grinding of the sample, instead of the hand operation of the experimenter, which improves the safety.
3、该装置结构简单,易于操作,实用性强。3. The device has a simple structure, is easy to operate, and has strong practicability.
4、该装置可对多种形状的金相试样进行夹持,增加了试样的选用范围。4. The device can hold metallographic samples of various shapes, which increases the selection range of samples.
附图说明Description of drawings
图1是本实用新型装置的三维图Fig. 1 is the three-dimensional figure of the utility model device
图2是本实用新型装置的主视图Fig. 2 is the front view of the utility model device
图3是本实用新型装置的左视图Fig. 3 is the left side view of the utility model device
图4是本实用新型装置的俯视图Fig. 4 is the top view of the utility model device
图中:导轨底座1、轴2、手柄3、摇把4、齿轮5、齿条6、夹具底座7、螺栓c8、螺母b9、夹具臂10、螺栓a11、螺母a12、夹具13、螺栓d14、夹板15、螺母c16、螺栓b17。In the figure:
具体实施方式Detailed ways
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图所示,将齿条6置于导轨底座1中,使之在导轨底座1中可以前后滑动。将齿轮5通过轴2固定在导轨底座1上,将摇把4和轴2嵌入到手柄3中使三者能同时转动。将夹具底座1通过螺栓b17固定在齿条6上,且通过螺栓c8和螺母b9与夹具臂10连接在一起,夹具臂10通过螺栓a11和螺母a12与夹具13形成紧固连接。夹具13与夹板15通过螺栓d14和螺母c16进行配合,通过转动螺母c16使夹板15上下移动来夹紧试样。As shown in the figure, the
首先将试样放在夹板15上的凹槽上,手动拧紧螺母c16将金相试样固定。通过转动摇把4实现齿轮5和齿条6的啮合传动,使齿条6带动夹具13实现前后的移动。整个装置可直接放置在工作台面上。First, the sample is placed on the groove on the
在装置工作时需要实验人员手扶着摇把4来平衡试样打磨时产生的力,在装置工作一段时间后,转动摇把4使夹持部分向前移动,使打磨面充分接触砂轮,从而使试样表面更加平整。When the device is working, the experimenter needs to hold the
最后需要说明的是:在本实用新型专利的描述中,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的“俯视图”、“主视图”、“左视图”的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作。Finally, it should be noted that in the description of the utility model patent, the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship are based on the "top view", "main view" shown in the accompanying drawings. The orientation or positional relationship of "view" and "left view" are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, as well as a specific orientation configuration and operation.
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