CN219075209U - A manually controlled metallographic sample grinding and clamping device - Google Patents

A manually controlled metallographic sample grinding and clamping device Download PDF

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CN219075209U
CN219075209U CN202223029318.1U CN202223029318U CN219075209U CN 219075209 U CN219075209 U CN 219075209U CN 202223029318 U CN202223029318 U CN 202223029318U CN 219075209 U CN219075209 U CN 219075209U
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clamp
bolt
nut
base
rack
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刘娜娜
景财年
冯燕
吴忠林
李兆通
刘泽姣
李宁
杨楚
徐俊杰
李振威
吴金标
祝宇航
黄秋悦
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Shandong Jianzhu University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The utility model discloses a manually-controlled metallographic specimen polishing and clamping device which comprises a guide rail base (1), a shaft (2), a handle (3), a crank (4), a gear (5), a rack (6), a clamp base (7), a bolt c (8), a nut b (9), a clamp arm (10), a bolt a (11), a nut a (12), a clamp (13), a bolt d (14), a clamping plate (15), a nut c (16) and a bolt b (17). The metallographic specimen used in the laboratory is irregular in shape, and according to the shape of the metallographic specimen, the specimen can be clamped between the clamp (13) and the clamping plate (15) by rotating the nut c (16). The sample is advanced and retreated by the cooperation of the gear (5) and the rack (6). The device avoids the contact between hands of experimental personnel and the grinding wheel machine rotating at high speed, and improves the safety of experiments.

Description

一种手动控制的金相试样打磨夹持装置A manually controlled metallographic sample grinding and clamping device

技术领域technical field

本实用新型装置涉及金相试样砂轮机打磨领域,特别涉及一种手动控制的金相试样打磨夹持装置。The utility model relates to the field of metallographic sample grinder grinding, in particular to a manually controlled metallographic sample grinding and clamping device.

背景技术Background technique

在进行材料方面的研究时,金相分析是必不可少的环节。金相分析旨在揭示材料的真实结构,要进行金相分析,就必须制备能用于微观观察检验的试样——金相试样。取样是金相试样制备的第一个环节,一般是用切割机将试样从原材料上取下。金相试样的一个合格的金相试样的测试面必须与水平面平行,当测试面与水平面有微小角度时可通过砂纸打磨消除。但是在实验中由于切割能力有限,切割面很可能出现大角度倾斜。当出现这种情况是就需要用砂轮机将切割面打磨平整,但是实验室砂轮机转速过高,金相试样太小,这样很容易造成实验人员手部的受伤。结合实验室的砂轮机,设置一种实验室中使用的装置,该装置能代替人手夹持金相试样。Metallographic analysis is an essential part of material research. Metallographic analysis aims to reveal the real structure of materials. To carry out metallographic analysis, it is necessary to prepare samples that can be used for microscopic observation and inspection—metallographic samples. Sampling is the first link in the preparation of metallographic samples. Generally, the sample is removed from the raw material with a cutting machine. The test surface of a qualified metallographic sample must be parallel to the horizontal plane. When there is a slight angle between the test surface and the horizontal plane, it can be eliminated by sanding. However, due to the limited cutting ability in the experiment, the cutting surface is likely to be inclined at a large angle. When this happens, it is necessary to use a grinder to smooth the cutting surface. However, the speed of the laboratory grinder is too high, and the metallographic sample is too small, which is easy to cause injury to the hands of the experimenter. Combined with the grinder in the laboratory, a device used in the laboratory is set up, which can replace the manual clamping of the metallographic sample.

发明内容Contents of the invention

针对以上问题,本实用新型专利设计一种手动控制的金相试样打磨夹持装置。In view of the above problems, the utility model patent designs a manually controlled metallographic sample grinding and clamping device.

本实用新型专利公开了一种手动控制的金相试样打磨夹持装置,本实用新型包括导轨底座1、轴2、手柄3、摇把4、齿轮5、齿条6、夹具底座7、螺栓c8、螺母b9、夹具臂10、螺栓a11、螺母a12、夹具13、螺栓d14、夹板15、螺母c16、螺栓b17。实验室试样的形状是多样的,我们通过夹具13和夹板15夹紧试样在砂轮机上打磨时,通过转动摇把4实现夹持部分前后方向的移动,实现试样与砂轮机打磨面合理的接触。The utility model patent discloses a manually controlled metallographic sample grinding and clamping device. The utility model includes a guide rail base 1, a shaft 2, a handle 3, a handle 4, a gear 5, a rack 6, a clamp base 7, and a bolt c8, nut b9, clamp arm 10, bolt a11, nut a12, clamp 13, bolt d14, splint 15, nut c16, bolt b17. The shape of the sample in the laboratory is various. When we clamp the sample with the clamp 13 and the splint 15 and grind it on the grinder, we can move the clamping part forward and backward by turning the handle 4, so that the sample and the grinding surface of the grinder are reasonable. s contact.

所述夹具底座7通过螺纹连接固定在齿条6上方,齿轮5在齿条6上方与其形成啮合传动,夹具臂10通过螺纹连接固定在夹具底座7右方,夹具13通过螺纹连接固定在夹具臂10右侧,夹板15通过螺纹连接固定在夹具13下方。The clamp base 7 is fixed on the top of the rack 6 through threaded connection, and the gear 5 forms a meshing transmission with it on the top of the rack 6. The clamp arm 10 is fixed on the right side of the clamp base 7 through a threaded connection, and the clamp 13 is fixed on the clamp arm through a threaded connection. On the right side of 10, the splint 15 is fixed under the clamp 13 through screw connection.

所述轴2放置在导轨底座1上,与导轨底座1的两个通孔实现同轴心配合,将齿轮5套在轴2上与轴2形成同轴心配合;将手柄3的两个通孔分别与轴2和摇把4实现同轴心的焊接配合;齿条6放置在导轨底座1的导轨上,齿条6上设有螺纹孔与夹具底座7形成螺纹配合;夹具臂10与夹具底座7形成螺纹配合,夹具13与夹具臂10形成螺纹配合,夹具13与夹板15形成螺纹配合。The shaft 2 is placed on the guide rail base 1 to achieve coaxial cooperation with the two through holes of the guide rail base 1, and the gear 5 is set on the shaft 2 to form a coaxial cooperation with the shaft 2; the two through holes of the handle 3 The holes are respectively coaxially welded with the shaft 2 and the handle 4; the rack 6 is placed on the guide rail of the guide rail base 1, and the rack 6 is provided with a threaded hole to form a threaded fit with the clamp base 7; the clamp arm 10 and the clamp The base 7 forms a threaded fit, the clamp 13 forms a threaded fit with the clamp arm 10 , and the clamp 13 forms a threaded fit with the splint 15 .

所述夹具底座7通过螺栓b17与齿条6实现螺纹连接,夹具底座7通过螺栓c8和螺母b9与夹具臂10实现螺纹连接。The clamp base 7 is threadedly connected to the rack 6 through the bolt b17, and the clamp base 7 is threadedly connected to the clamp arm 10 through the bolt c8 and the nut b9.

所述夹具臂10通过螺栓a11和螺母a12与夹具13实现螺纹连接,夹具13通过螺栓d14和螺母c16与夹板15形成螺纹配合。The clamp arm 10 is threadedly connected to the clamp 13 through the bolt a11 and the nut a12, and the clamp 13 is threadedly engaged with the splint 15 through the bolt d14 and the nut c16.

本实用新型比现有装置带来的优点和积极效果:Advantages and positive effects brought by the utility model compared with existing devices:

1、该装置使用机械夹具代替人手夹持加工的试样,砂轮机与试样的接触更加稳定,提高了金相试样的表面平整度。1. The device uses mechanical clamps instead of human hands to clamp the processed samples, the contact between the grinder and the samples is more stable, and the surface smoothness of the metallographic samples is improved.

2、该装置使用机械打磨试样,代替了实验人员的手部操作,提高了安全性。2. The device uses mechanical grinding of the sample, instead of the hand operation of the experimenter, which improves the safety.

3、该装置结构简单,易于操作,实用性强。3. The device has a simple structure, is easy to operate, and has strong practicability.

4、该装置可对多种形状的金相试样进行夹持,增加了试样的选用范围。4. The device can hold metallographic samples of various shapes, which increases the selection range of samples.

附图说明Description of drawings

图1是本实用新型装置的三维图Fig. 1 is the three-dimensional figure of the utility model device

图2是本实用新型装置的主视图Fig. 2 is the front view of the utility model device

图3是本实用新型装置的左视图Fig. 3 is the left side view of the utility model device

图4是本实用新型装置的俯视图Fig. 4 is the top view of the utility model device

图中:导轨底座1、轴2、手柄3、摇把4、齿轮5、齿条6、夹具底座7、螺栓c8、螺母b9、夹具臂10、螺栓a11、螺母a12、夹具13、螺栓d14、夹板15、螺母c16、螺栓b17。In the figure: rail base 1, shaft 2, handle 3, crank 4, gear 5, rack 6, clamp base 7, bolt c8, nut b9, clamp arm 10, bolt a11, nut a12, clamp 13, bolt d14, Splint 15, nut c16, bolt b17.

具体实施方式Detailed ways

下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

如图所示,将齿条6置于导轨底座1中,使之在导轨底座1中可以前后滑动。将齿轮5通过轴2固定在导轨底座1上,将摇把4和轴2嵌入到手柄3中使三者能同时转动。将夹具底座1通过螺栓b17固定在齿条6上,且通过螺栓c8和螺母b9与夹具臂10连接在一起,夹具臂10通过螺栓a11和螺母a12与夹具13形成紧固连接。夹具13与夹板15通过螺栓d14和螺母c16进行配合,通过转动螺母c16使夹板15上下移动来夹紧试样。As shown in the figure, the rack 6 is placed in the guide rail base 1 so that it can slide back and forth in the guide rail base 1 . The gear 5 is fixed on the guide rail base 1 through the shaft 2, and the crank 4 and the shaft 2 are embedded in the handle 3 so that the three can rotate simultaneously. The clamp base 1 is fixed on the rack 6 by the bolt b17, and connected with the clamp arm 10 by the bolt c8 and the nut b9, and the clamp arm 10 is firmly connected with the clamp 13 by the bolt a11 and the nut a12. The clamp 13 cooperates with the splint 15 through the bolt d14 and the nut c16, and the splint 15 moves up and down by turning the nut c16 to clamp the sample.

首先将试样放在夹板15上的凹槽上,手动拧紧螺母c16将金相试样固定。通过转动摇把4实现齿轮5和齿条6的啮合传动,使齿条6带动夹具13实现前后的移动。整个装置可直接放置在工作台面上。First, the sample is placed on the groove on the splint 15, and the nut c16 is manually tightened to fix the metallographic sample. The meshing transmission between the gear 5 and the rack 6 is realized by turning the handle 4, so that the rack 6 drives the clamp 13 to move back and forth. The entire unit can be placed directly on the work surface.

在装置工作时需要实验人员手扶着摇把4来平衡试样打磨时产生的力,在装置工作一段时间后,转动摇把4使夹持部分向前移动,使打磨面充分接触砂轮,从而使试样表面更加平整。When the device is working, the experimenter needs to hold the handle 4 to balance the force generated when the sample is polished. After the device has been working for a period of time, turn the handle 4 to move the clamping part forward, so that the grinding surface can fully contact the grinding wheel, thereby Make the sample surface more even.

最后需要说明的是:在本实用新型专利的描述中,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的“俯视图”、“主视图”、“左视图”的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作。Finally, it should be noted that in the description of the utility model patent, the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship are based on the "top view", "main view" shown in the accompanying drawings. The orientation or positional relationship of "view" and "left view" are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, as well as a specific orientation configuration and operation.

Claims (4)

1.一种手动控制的金相试样打磨夹持装置,其特征是:主要包括导轨底座(1)、轴(2)、手柄(3)、摇把(4)、齿轮(5)、齿条(6)、夹具底座(7)、螺栓c(8)、螺母b(9)、夹具臂(10)、螺栓a(11)、螺母a(12)、夹具(13)、螺栓d(14)、夹板(15)、螺母c(16)、螺栓b(17),夹具底座(7)通过螺纹连接固定在齿条(6)上方,齿轮(5)在齿条(6)上方与其形成啮合传动,夹具臂(10)通过螺纹连接固定在夹具底座(7)上,夹具(13)通过螺纹连接固定在夹具臂(10)上,夹板(15)通过螺纹连接固定在夹具(13)下方。1. A manually controlled metallographic sample grinding and clamping device, which is characterized in that it mainly includes a guide rail base (1), a shaft (2), a handle (3), a crank (4), a gear (5), a gear Bar (6), clamp base (7), bolt c (8), nut b (9), clamp arm (10), bolt a (11), nut a (12), clamp (13), bolt d (14 ), splint (15), nut c (16), bolt b (17), the fixture base (7) is fixed above the rack (6) through threaded connection, and the gear (5) meshes with it above the rack (6) transmission, the clamp arm (10) is fixed on the clamp base (7) through threaded connection, the clamp (13) is fixed on the clamp arm (10) through threaded connection, and the splint (15) is fixed under the clamp (13) through threaded connection. 2.根据权利要求1所述的一种手动控制的金相试样打磨夹持装置,其特征在于:将轴(2)放置在导轨底座(1)上,与导轨底座(1)的两个通孔实现同轴心配合,将齿轮(5)套在轴(2)上与轴(2)形成同轴心配合,将手柄(3)的两个通孔分别与轴(2)和摇把(4)实现同轴心的焊接配合,齿条(6)放置在导轨底座(1)的导轨上,齿条(6)上设有螺纹孔与夹具底座(7)形成螺纹配合,夹具臂(10)与夹具底座(7)形成螺纹配合,夹具(13)与夹具臂(10)形成螺纹配合,夹具(13)与夹板(15)形成螺纹配合。2. A manually controlled metallographic sample grinding and clamping device according to claim 1, characterized in that: the shaft (2) is placed on the guide rail base (1), and the two sides of the guide rail base (1) The through hole realizes the coaxial fit, the gear (5) is set on the shaft (2) to form a coaxial fit with the shaft (2), and the two through holes of the handle (3) are respectively connected with the shaft (2) and the crank (4) To realize the welding fit of the coaxial center, the rack (6) is placed on the guide rail of the guide rail base (1), and the rack (6) is provided with a threaded hole to form a threaded fit with the clamp base (7), and the clamp arm ( 10) Form a threaded fit with the clamp base (7), form a threaded fit with the clamp (13) and the clamp arm (10), form a threaded fit with the clamp (13) and the splint (15). 3.根据权利要求1所述的一种手动控制的金相试样打磨夹持装置,其特征在于:所述夹具底座(7)通过螺栓b(17)与齿条(6)实现螺纹连接,夹具底座(7)通过螺栓c(8)和螺母b(9)与夹具臂(10)实现螺纹连接。3. A manually controlled metallographic sample grinding and clamping device according to claim 1, characterized in that: the clamp base (7) is threadedly connected to the rack (6) through the bolt b (17), The fixture base (7) is threadedly connected with the fixture arm (10) through bolt c (8) and nut b (9). 4.根据权利要求1所述的一种手动控制的金相试样打磨夹持装置,其特征在于:所述夹具臂(10)通过螺栓a(11)和螺母a(12)与夹具(13)实现螺纹连接,夹具(13)通过螺栓d(14)和螺母c(16)与夹板(15)形成螺纹配合。4. A manually controlled metallographic sample grinding and clamping device according to claim 1, characterized in that: the clamp arm (10) connects with the clamp (13) through the bolt a (11) and the nut a (12) ) to realize the threaded connection, the clamp (13) forms a threaded fit with the splint (15) through the bolt d (14) and the nut c (16).
CN202223029318.1U 2022-11-15 2022-11-15 A manually controlled metallographic sample grinding and clamping device Active CN219075209U (en)

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