CN219074573U - Mechatronic cutting equipment - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及切割设备技术领域,具体为机电一体化切割设备。The utility model relates to the technical field of cutting equipment, in particular to an electromechanical integrated cutting equipment.
背景技术Background technique
机电一体化即机械电子工程,是极高自动化的机械设备,随着计算机技术的飞速发展现在的机电一体化技术也越来越成熟,所以现在机电一体化的加工设备,在工业加工领域得到广泛的应用,其中用于管材加工的机电一体化切割设备在使用中仍存在一些缺陷。Mechatronics is mechanical and electronic engineering, which is a highly automated mechanical equipment. With the rapid development of computer technology, the current mechatronics technology is becoming more and more mature, so now the mechatronics processing equipment is widely used in the field of industrial processing. In the application of pipe processing, the mechatronic cutting equipment for pipe processing still has some defects in use.
根据中国专利申请号CN202020216391.1提出的一种机电一体化切割设备,具体内容为:所述底板的上侧一端固定连接U形架,所述U形架的横杆中心固定连接气缸一,所述气缸一的一端穿过所述U形架,所述气缸一的一端固定连接U形板的横板,所述U形板固定连接切割机构。According to a mechatronics cutting device proposed by Chinese patent application number CN202020216391.1, the specific content is: one end of the upper side of the bottom plate is fixedly connected to the U-shaped frame, and the center of the cross bar of the U-shaped frame is fixedly connected to the cylinder one. One end of the cylinder one passes through the U-shaped frame, one end of the cylinder one is fixedly connected to the horizontal plate of the U-shaped plate, and the U-shaped plate is fixedly connected to the cutting mechanism.
上述申请文件中,通过设置有压板,能够实现压板的移动,有效地对管件进行固定,防止切割时产生振动,但是在实际的使用过程中,管件进入切割区域前,需要将管件放置在切割台上,推送至切割刀下,利用旋转的切割刀将管件切出一定的长度,无法在切割时自动运送管件,效率大大降低;In the above application documents, by setting the pressure plate, the movement of the pressure plate can be realized, and the pipe fitting can be effectively fixed to prevent vibration during cutting. However, in the actual use process, before the pipe fitting enters the cutting area, the pipe fitting needs to be placed on the cutting table Push it to the bottom of the cutting knife, use the rotating cutting knife to cut the pipe to a certain length, the pipe cannot be automatically transported during cutting, and the efficiency is greatly reduced;
现有技术中,切割管件的方式多为采用刀片旋转切割,刀片触碰到管件时,火星和铁削飞溅存在安全隐患,因此在切割的同时不能收集产生的碎屑,功能性不足;In the prior art, the method of cutting pipe fittings is mostly to use the blade to rotate and cut. When the blade touches the pipe fittings, sparks and iron chips will splash, which poses a safety hazard. Therefore, the generated debris cannot be collected while cutting, and the functionality is insufficient;
其次,在切割时,管件与刀片触碰,不能有效保证管件的稳定性,采用手扶的方式操作不便,从而无法保证切割的平稳;Secondly, when cutting, the pipe fittings are in contact with the blade, which cannot effectively ensure the stability of the pipe fittings, and it is inconvenient to use the hand-held method, so that the smooth cutting cannot be guaranteed;
现在提出一种新型的机电一体化切割设备来解决以上的缺陷。A new type of mechatronic cutting equipment is now proposed to solve the above defects.
实用新型内容Utility model content
本实用新型的目的在于提供机电一体化切割设备,以解决上述背景技术中提出的不能自动运送管件的问题。The purpose of this utility model is to provide an electromechanical integrated cutting device to solve the problem that the pipe fittings cannot be automatically transported in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:机电一体化切割设备,包括工作架,所述工作架的底端固定连接有支撑架,所述工作架顶端的一侧固定连接有安装架,所述安装架的顶端固定连接有液压缸,所述液压缸的输出端贯穿安装架的顶端并延伸至安装架的内部固定连接有刀具架,所述刀具架一侧的底端固定连接有第二电机,所述第二电机的输出端延伸至刀具架的内部固定连接有连接轴,所述连接轴的外部固定连接有切割刀盘;In order to achieve the above object, the utility model provides the following technical solutions: the electromechanical integrated cutting equipment includes a work frame, the bottom end of the work frame is fixedly connected with a support frame, and one side of the top end of the work frame is fixedly connected with a mounting frame, The top of the installation frame is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder runs through the top of the installation frame and extends to the inside of the installation frame, and is fixedly connected with a tool holder, and the bottom end of one side of the tool holder is fixedly connected with a second Two motors, the output end of the second motor extends to the inside of the tool holder and is fixedly connected to a connecting shaft, and the outside of the connecting shaft is fixedly connected to a cutting disc;
所述工作架的内部活动连接有输送辊,所述输送辊贯穿工作架的一端并延伸至输送辊的外部固定连接有联动链轮,所述联动链轮的内部活动连接有联动链条,所述工作架的一端固定连接有第一电机,所述第一电机的输出端与联动链轮固定连接。The inside of the working frame is movably connected with a conveying roller, and the conveying roller runs through one end of the working frame and extends to the outside of the conveying roller, and is fixedly connected with a linkage sprocket, and the inside of the linkage sprocket is movably connected with a linkage chain. One end of the work frame is fixedly connected with a first motor, and the output end of the first motor is fixedly connected with the linkage sprocket.
优选的,所述输送辊的中心线与联动链轮的中心线在同一垂直面上,所述输送辊的中心线与工作架的中心线在同一垂直面上。Preferably, the centerline of the conveying roller is on the same vertical plane as the centerline of the linkage sprocket, and the centerline of the conveying roller is on the same vertical plane as the centerline of the working frame.
优选的,所述工作架底部一侧的两端分别固定连接有一组定位挂板,所述工作架的底端设置有收集箱,所述收集箱两端的顶部分别固定连接有一组定位板,所述收集箱的两端分别固定连接有一组手柄。Preferably, a set of positioning hanging plates are respectively fixedly connected to both ends of the bottom side of the work frame, a collection box is provided at the bottom of the work frame, and a set of positioning plates are respectively fixedly connected to the tops of the two ends of the collection box. A group of handles are respectively fixedly connected to the two ends of the collection box.
优选的,所述定位板与定位挂板滑动连接,所述收集箱与工作架的内部相连通。Preferably, the positioning plate is slidably connected to the positioning hanging plate, and the collection box communicates with the inside of the work frame.
优选的,所述工作架顶部两端的两侧分别开设有一组升降槽,所述升降槽的内部活动连接有升降架,所述升降架的内部活动连接有压管辊,所述升降架两端的顶部和工作架两端的顶部分别固定连接有一组固定板。Preferably, a set of lifting grooves are respectively provided on both sides of the two ends of the top of the work frame, and the inside of the lifting groove is movably connected with a lifting frame, and the inside of the lifting frame is movably connected with a pressure tube roller. A set of fixing plates are respectively fixedly connected to the top and the tops at both ends of the work frame.
优选的,所述固定板的一端固定连接有阻尼器,所述固定板的一端固定连接有弹簧。Preferably, a damper is fixedly connected to one end of the fixed plate, and a spring is fixedly connected to one end of the fixed plate.
优选的,所述升降架的中心线与压管辊的中心线在同一垂直面上,所述升降架的中心线与升降槽的中心线在同一垂直面上。Preferably, the centerline of the lifting frame is on the same vertical plane as the centerline of the crimping roller, and the centerline of the lifting frame is on the same vertical plane as the centerline of the lifting groove.
与现有技术相比,本实用新型的有益效果是:该机电一体化切割设备不仅实现了可以自动运送管件,实现了可以自动收集碎屑,而且实现了可以在切割时对管件限位;Compared with the prior art, the beneficial effect of the utility model is: the mechatronics cutting equipment can not only realize the automatic transportation of the pipe fittings, realize the automatic collection of debris, but also realize the limit position of the pipe fittings during cutting;
(1)通过设置有输送辊、第一电机、联动链轮和联动链条,在进行切割时,将待切割的管件放置在输送辊的顶端,之后启动第一电机带动一组联动链轮转动,联动链轮转动的同时通过内部的联动链条带动多组输送辊同步转动,输送辊转动再带动顶端的管件运动,从而将管件运送至一侧进行切割,实现了可以自动地运送管件进行切割;(1) By setting the conveying roller, the first motor, the interlocking sprocket and the interlocking chain, when cutting, the pipe to be cut is placed on the top of the conveying roller, and then the first motor is started to drive a group of interlocking sprockets to rotate, When the linkage sprocket rotates, the internal linkage chain drives multiple sets of conveying rollers to rotate synchronously, and the rotation of the conveying rollers drives the top pipe to move, so that the pipe is transported to one side for cutting, and the pipe can be automatically transported for cutting;
(2)通过设置有收集箱、手柄、定位板和定位挂板,在进行切割的同时,切割产生的金属碎屑会快速地落入工作架底端的收集箱内部,从而收集在收集箱的内部,之后通过手柄拉动收集箱带动两端的定位板脱离定位挂板内部,之后可以对收集箱内部收集的碎屑进行处理,清理完成后将收集箱两端的定位板插入定位挂板内部对收集箱定位,实现了可以自动地收集碎屑;(2) By setting the collection box, handle, positioning plate and positioning hanging plate, while cutting, the metal debris generated by cutting will quickly fall into the collection box at the bottom of the work frame, so as to be collected in the collection box , and then use the handle to pull the collection box to drive the positioning plates at both ends to break away from the inside of the positioning hanging plate, and then the debris collected in the collection box can be processed. After cleaning, insert the positioning plates at both ends of the collection box into the positioning hanging plate to position the collection box , to realize the automatic collection of debris;
(3)通过设置有压管辊、升降架、升降槽、固定板、阻尼器和弹簧,在进行切割之前,拉动两组升降架带动压管辊升起,之后将管件放置在输送辊的顶端,之后松开升降架在弹簧的拉动下,升降架快速下降并压在管件的顶端,之后输送管件时压管辊贴合在管件的顶端,可以对管件限位,防止切割时管件晃动影响切割效果,实现了可以在切割时对管件限位。(3) By setting the pressure tube roller, lifting frame, lifting groove, fixed plate, damper and spring, before cutting, pull the two sets of lifting frame to drive the pressure tube roller to rise, and then place the pipe on the top of the conveying roller , and then loosen the lifting frame under the pull of the spring, the lifting frame quickly descends and presses on the top of the pipe, and then when the pipe is conveyed, the pressure tube roller fits on the top of the pipe, which can limit the position of the pipe and prevent the pipe from shaking during cutting. As a result, the pipe fittings can be limited during cutting.
附图说明Description of drawings
图1为本实用新型的正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型的升降槽侧视剖面结构示意图;Fig. 2 is a side view sectional structure schematic diagram of the lift trough of the present invention;
图3为本实用新型的图1中A处局部剖面放大结构示意图;Fig. 3 is a schematic diagram of a partial section enlarged structure at A in Fig. 1 of the present utility model;
图4为本实用新型的压管辊侧视结构示意图。Fig. 4 is a side view structural schematic diagram of the pressure tube roller of the present invention.
图中:1、工作架;2、输送辊;3、支撑架;4、收集箱;5、手柄;6、定位板;7、第二电机;8、安装架;9、刀具架;10、液压缸;11、切割刀盘;12、压管辊;13、升降架;14、升降槽;15、固定板;16、阻尼器;17、弹簧;18、第一电机;19、联动链轮;20、联动链条;21、连接轴;22、定位挂板。In the figure: 1. Working frame; 2. Conveying roller; 3. Support frame; 4. Collection box; 5. Handle; 6. Positioning plate; 7. Second motor; 8. Mounting frame; 9. Tool holder; 10. Hydraulic cylinder; 11, cutting cutter head; 12, pressure tube roller; 13, lifting frame; 14, lifting groove; 15, fixed plate; 16, damper; 17, spring; 18, first motor; 19, linkage sprocket ; 20, linkage chain; 21, connecting shaft; 22, positioning hanging plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:请参阅图1-4,机电一体化切割设备,包括工作架1,工作架1的底端固定连接有支撑架3,工作架1顶端的一侧固定连接有安装架8,安装架8的顶端固定连接有液压缸10,液压缸10的输出端贯穿安装架8的顶端并延伸至安装架8的内部固定连接有刀具架9,刀具架9一侧的底端固定连接有第二电机7,第二电机7的输出端延伸至刀具架9的内部固定连接有连接轴21,连接轴21的外部固定连接有切割刀盘11;Embodiment 1: Please refer to Fig. 1-4, the mechatronic cutting equipment includes a working
工作架1的内部活动连接有输送辊2,输送辊2贯穿工作架1的一端并延伸至输送辊2的外部固定连接有联动链轮19,联动链轮19的内部活动连接有联动链条20,工作架1的一端固定连接有第一电机18,第一电机18的输出端与联动链轮19固定连接;The interior of the
输送辊2的中心线与联动链轮19的中心线在同一垂直面上,输送辊2的中心线与工作架1的中心线在同一垂直面上;The centerline of the conveying
具体地,如图1、图2和图3所示,在进行切割时,将待切割的管件放置在输送辊2的顶端,之后启动第一电机18带动一组联动链轮19转动,联动链轮19转动的同时通过内部的联动链条20带动多组输送辊2同步转动,输送辊2转动再带动顶端的管件运动,从而将管件运送至一侧进行切割,实现了可以自动地运送管件进行切割。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 3, when cutting, the pipe to be cut is placed on the top of the
实施例2:工作架1底部一侧的两端分别固定连接有一组定位挂板22,工作架1的底端设置有收集箱4,收集箱4两端的顶部分别固定连接有一组定位板6,收集箱4的两端分别固定连接有一组手柄5;Embodiment 2: a group of positioning
定位板6与定位挂板22滑动连接,收集箱4与工作架1的内部相连通;The
具体地,如图1和图4所示,在进行切割的同时,切割产生的金属碎屑会快速地落入工作架1底端的收集箱4内部,从而收集在收集箱4的内部,之后通过手柄5拉动收集箱4带动两端的定位板6脱离定位挂板22内部,之后可以对收集箱4内部收集的碎屑进行处理,清理完成后将收集箱4两端的定位板6插入定位挂板22内部对收集箱4定位,实现了可以自动地收集碎屑。Specifically, as shown in Fig. 1 and Fig. 4, while cutting, the metal shavings produced by cutting will quickly fall into the
实施例3:工作架1顶部两端的两侧分别开设有一组升降槽14,升降槽14的内部活动连接有升降架13,升降架13的内部活动连接有压管辊12,升降架13两端的顶部和工作架1两端的顶部分别固定连接有一组固定板15,固定板15的一端固定连接有阻尼器16,固定板15的一端固定连接有弹簧17;Embodiment 3: a group of lifting
升降架13的中心线与压管辊12的中心线在同一垂直面上,升降架13的中心线与升降槽14的中心线在同一垂直面上;The center line of lifting
具体地,如图1和图2所示,在进行切割之前,拉动两组升降架13带动压管辊12升起,之后将管件放置在输送辊2的顶端,之后松开升降架13在弹簧17的拉动下,升降架13快速下降并压在管件的顶端,之后输送管件时压管辊12贴合在管件的顶端,可以对管件限位,防止切割时管件晃动影响切割效果,实现了可以在切割时对管件限位。Specifically, as shown in Fig. 1 and Fig. 2, before cutting, pull two groups of elevating
工作原理:本实用新型在使用时,首先,在进行切割之前,拉动两组升降架13带动压管辊12升起,之后将管件放置在输送辊2的顶端,之后松开升降架13在弹簧17的拉动下,升降架13快速下降并压在管件的顶端,之后输送管件时压管辊12贴合在管件的顶端,可以对管件限位,防止切割时管件晃动影响切割效果,在进行切割时,将待切割的管件放置在输送辊2的顶端,之后启动第一电机18带动一组联动链轮19转动,联动链轮19转动的同时通过内部的联动链条20带动多组输送辊2同步转动,输送辊2转动再带动顶端的管件运动,从而将管件运送至一侧进行切割,在进行切割的同时,切割产生的金属碎屑会快速地落入工作架1底端的收集箱4内部,从而收集在收集箱4的内部,之后通过手柄5拉动收集箱4带动两端的定位板6脱离定位挂板22内部,之后可以对收集箱4内部收集的碎屑进行处理,清理完成后将收集箱4两端的定位板6插入定位挂板22内部对收集箱4定位,实现了可以自动地收集碎屑。Working principle: when the utility model is in use, firstly, before cutting, pull the two sets of lifting
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CN202223282635.4U Expired - Fee Related CN219074573U (en) | 2022-12-08 | 2022-12-08 | Mechatronic cutting equipment |
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