CN219066623U - Automatic rubber belt winding machine for transformer wire ends - Google Patents
Automatic rubber belt winding machine for transformer wire ends Download PDFInfo
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- CN219066623U CN219066623U CN202222533345.6U CN202222533345U CN219066623U CN 219066623 U CN219066623 U CN 219066623U CN 202222533345 U CN202222533345 U CN 202222533345U CN 219066623 U CN219066623 U CN 219066623U
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Abstract
The utility model relates to the technical field of automatic processing of miniature transformers, in particular to an automatic rubber coating and winding machine for wire heads of transformers, which comprises a frame, a material taking mechanism, a main body feeding mechanism, a wire clamping mechanism, a main body rubber coating and winding mechanism, wherein the material taking mechanism is arranged on the frame, the main body feeding mechanism is used for feeding a main body of the transformer, the wire feeding mechanism is used for feeding wires, the wire clamping mechanism is used for pulling out the wires from the feeding mechanism, and the wire head rubber coating and winding mechanism is used for wrapping rubber on the wires. The utility model aims to provide an automatic tape-wrapping winding machine for a wire end of a transformer, which can realize automatic tape-wrapping action on the wire end of the transformer, avoid the breakage of an adhesive tape caused by a copper wire and has longer service life.
Description
Technical Field
The utility model relates to the technical field of automatic processing of miniature transformers, in particular to an automatic rubber-covered belt winding machine for transformer wire ends.
Background
In the prior art, the manufacture of transformers is increasingly miniaturized, and the insulation treatment of copper wires is particularly important for such miniaturized transformers. The existing small-sized transformer directly carries out tape wrapping after the main body is wound with the copper wire, but because the size of the transformer is smaller, the diameter of the copper wire is smaller, and the cutting position of the wire head of the copper wire is sharper, the tape is easy to break, and the use is affected.
Disclosure of Invention
In order to overcome the defects and the shortcomings in the prior art, the utility model aims to provide the automatic tape-wrapping and winding machine for the wire ends of the transformer, which can realize the automatic tape-wrapping action on the wire ends of the transformer, avoid the breakage of the adhesive tape caused by copper wires and has longer service life.
The utility model is realized by the following technical scheme:
the automatic rubber coating and winding machine for the wire heads of the transformers comprises a frame, a material taking mechanism, a main body feeding mechanism, a wire clamping mechanism, a main body rubber coating and winding mechanism, wherein the material taking mechanism, the main body feeding mechanism, the wire clamping mechanism and the wire head rubber coating and winding mechanism are arranged on the frame; the material taking mechanism is used for taking out the transformer main body from the main body feeding mechanism and driving the transformer main body to perform four-axis motion so as to match the wire feeding mechanism to automatically wind the wire into the winding feet and match the main body tape wrapping mechanism to wrap the tape on the transformer main body.
The material taking mechanism comprises a material taking triaxial manipulator arranged on the frame, a rotating motor arranged at the output end of the material taking triaxial manipulator and a material taking rod arranged at the output end of the rotating motor, and the material taking rod is rotationally connected with the mounting frame.
The wire end tape wrapping mechanism comprises a mounting frame, a tape reel, a driving wheel, a tape wrapping piece and a driving wheel driving mechanism, a cutting cylinder and a tape wrapping driving mechanism, wherein the tape reel, the driving wheel and the tape wrapping piece are respectively arranged on the mounting frame in a rotating mode, the driving wheel and the tape wrapping driving mechanism are respectively arranged on the driving wheel driving mechanism, the tape is stored on the tape reel, the driving wheel is used for pulling the tape, the driving wheel driving mechanism is used for driving the tape wrapping piece to rotate, the tape wrapping piece is used for pulling the tape to be attached to the wire end, and the cutting cylinder is used for cutting the tape.
The mounting frame comprises a base and a mounting plate arranged on the base in a sliding manner, wherein the base is further provided with a transverse moving cylinder, and the mounting plate is connected with the output end of the transverse moving cylinder.
The mounting frame is further provided with a tensioning wheel, and the tensioning wheel is located between the rubber belt disc and the driving wheel.
The mounting frame is further provided with a distance sensor, and the detection end of the distance sensor is aligned with the tape reel.
Wherein, drive wheel actuating mechanism and rubber coating area actuating mechanism are servo motor.
Wherein, one side of the taping piece is also provided with a brush.
The utility model has the beneficial effects that:
according to the automatic tape wrapping and winding machine for the wire ends of the transformers, the wire end tape wrapping mechanism is arranged, before the wires are wound on the main body, the wire end tape wrapping mechanism is matched with the wire end tape wrapping mechanism to realize tape wrapping of the wires, so that the wire ends of copper wires can be prevented from breaking the tape wrapped on the subsequent transformer main body, and the service life is longer.
Drawings
The utility model will be further described with reference to the accompanying drawings, in which embodiments do not constitute any limitation of the utility model, and other drawings can be obtained by one of ordinary skill in the art without inventive effort from the following drawings.
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic diagram of another embodiment of the present utility model.
Fig. 3 is a schematic structural view of a tape-over-head mechanism.
Reference numerals
The thread end tape wrapping mechanism-100, the mounting frame-101, the base-102, the mounting plate-103, the traversing cylinder-104, the tape disc-105, the pressing cylinder-106, the taping piece-107, the pressing cylinder driving mechanism-108, the cutting cylinder-109, the taping driving mechanism-110, the tensioning wheel-111, the distance sensor-112, the hairbrush-113, the clamping piece-114, the positioning groove-115,
the device comprises a frame-200, a material taking mechanism-201, a material taking triaxial manipulator-202, a material taking rod-203, a main body feeding mechanism-204, a wire feeding mechanism-205, a wire clamping mechanism-206 and a main body taping mechanism-207.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the prior art, the manufacture of transformers is increasingly miniaturized, and the insulation treatment of copper wires is particularly important for such miniaturized transformers. The existing small-sized transformer directly carries out tape wrapping after the main body is wound with the copper wire, but because the size of the transformer is smaller, the diameter of the copper wire is smaller, and the cutting position of the wire head of the copper wire is sharper, the tape is easy to break, and the use is affected.
In order to solve the above-mentioned problems, the present embodiment discloses an automatic wire wrapping and winding machine for transformer wire ends, the structure of which is shown in fig. 1 to 3, the wire wrapping and winding machine comprises a frame 200, a material taking mechanism 201 arranged on the frame 200, a main body feeding mechanism 204, a wire feeding mechanism 205, a wire clamping mechanism 206, a main body taping mechanism 207 and a wire end taping mechanism 100, wherein the main body feeding mechanism 204 is used for feeding the transformer main body, the wire feeding mechanism 205 is used for feeding the wire, the wire clamping mechanism 206 is used for pulling the wire out of the feeding mechanism, and the wire end taping mechanism 100 is used for taping the wire; the material taking mechanism 201 is used for taking out the transformer body from the body feeding mechanism 204 and driving the transformer body to perform four-axis motion so as to match the wire feeding mechanism 205 to automatically wind the wire into the winding feet and match the body taping mechanism 207 to tape the transformer body.
Specifically, according to the automatic wire wrapping and winding machine for the wire ends of the transformers, the wire end wrapping and winding mechanism 100 is arranged, before the wire is wound on the main body, the wire feeding mechanism 205 is matched with the wire end wrapping and winding mechanism 100 to achieve wire wrapping and winding, then the main body of the transformer is taken out from the feeding mechanism of the main body by the material taking mechanism 201, the wire is taken out from the wire feeding mechanism 205 by the wire clamping mechanism 206, the material taking mechanism 201 drives the main body of the transformer to the wire clamping mechanism 206, and the wire clamping mechanism 206 is matched with the material taking mechanism 201 to conduct automatic wire winding and winding actions on the main body of the transformer. The winding machine of the embodiment can avoid the breakage of the adhesive tape wrapped at the subsequent transformer main body by the wire heads of the copper wires, and has longer service life.
Further, the material taking mechanism 201 includes a material taking triaxial manipulator 202 installed on the frame 200, a rotating motor installed at an output end of the material taking triaxial manipulator 202, and a material taking rod 203 installed at an output end of the rotating motor, where the material taking rod 203 is rotationally connected with the mounting frame 101. In this embodiment, the three-axis manipulator 202 drives the three-axis movement of the material taking rod 203 in the x, y and z directions to control the movement of the material taking rod 203 in the three directions, and meanwhile, the rotating motor can drive the material taking rod 203 to rotate, so as to perform operations of material taking, material discharging, winding and foot winding.
Further, the thread end taping mechanism 100 comprises a mounting frame 101, a tape disc 105, a taping part 107, a pressing cylinder 106, a clamping part 114, a clamping driving mechanism 108, a cutting cylinder 109 and a taping driving mechanism 110, wherein the tape disc 105 is used for storing adhesive tapes, the pressing cylinder 106 is used for pressing the adhesive tapes on one side of the taping part 107, the clamping driving mechanism 108 is used for driving the clamping part 114 to ascend so as to clamp the adhesive tapes, the taping driving mechanism 110 is used for driving the taping part to rotate, the taping part is used for pulling the adhesive tapes to be attached to the thread end, and the cutting cylinder 109 is used for cutting the adhesive tapes.
In actual use, the adhesive tape of the adhesive tape disc 105 extends to one side of the adhesive tape piece 107, the pressing cylinder 106 extends to press the adhesive tape on one side of the adhesive tape piece 107, the adhesive tape piece 107 is provided with a positioning groove 115 with an opening facing the pressing cylinder 106, and the adhesive tape and the copper wire can extend into the positioning groove 115 together; meanwhile, the rubber coating strip piece 107 is further provided with a hairbrush 113, the hairbrush 113 can have a certain clamping effect on wires and adhesive tapes, and preferably, the hairbrush 113 is arranged on the inner side of the positioning groove 115. The clamping driving mechanism 108 is then used for driving the clamping piece 114 to lift so as to clamp the adhesive tape and cut off the adhesive tape by the cutting cylinder 109, the wire rod is pulled out from the wire clamping mechanism 206 to the positioning groove 115 of the taping piece 107, the taping piece 107 is driven by the taping driving mechanism 110 to rotate, and the adhesive surface of the adhesive tape is contacted with the wire rod and wound under the action of the positioning groove 115, so that the taping is completed. In this embodiment, the driving mechanism of the pressing cylinder 106 and the belt driving mechanism 110 are preferably servo motors.
Further, the mounting frame 101 comprises a base 102 and a mounting plate 103 slidably arranged on the base 102, the base 102 is further provided with a transverse moving cylinder 104, the mounting plate 103 is connected with an output end of the transverse moving cylinder 104, and the transverse moving cylinder 104 can drive the mounting plate 103 to transversely move, so that the adhesive tape wrapping piece 107 is conveniently aligned with a wire rod of the wire clamping mechanism.
Further, the mounting frame 101 is further provided with a tensioning wheel 111, and the tensioning wheel 111 is located between the tape reel 105 and the pressing cylinder 106, so that the adhesive tape can be conveniently tensioned.
Further, the mounting frame 101 is further provided with a distance sensor 112, the detection end of the distance sensor 112 is aligned with the tape reel 105, the distance sensor 112 can detect the thickness of the adhesive tape currently wound on the tape reel 105, and after the adhesive tape is used up, a buzzer can be matched for alarming to remind a user to replace the adhesive tape.
It should be noted that, the structures and the working principles of the main feeding mechanism 204, the wire feeding mechanism 205, the wire clamping mechanism 206, and the main taping mechanism 207 in this embodiment are all the prior art, and are not described herein.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.
Claims (8)
1. The utility model provides an automatic rubber coating tape winding machine of transformer end of a thread, includes frame, its characterized in that: the wire winding machine comprises a transformer main body, a wire clamping mechanism, a wire head tape wrapping mechanism and a wire head tape wrapping mechanism, wherein the wire clamping mechanism is arranged on the frame;
the material taking mechanism is used for taking out the transformer main body from the main body feeding mechanism and driving the transformer main body to perform four-axis motion so as to match the wire feeding mechanism to automatically wind the wire into the winding feet and match the main body tape wrapping mechanism to wrap the tape on the transformer main body.
2. An automatic taping and winding machine for transformer wire ends as defined in claim 1, wherein: the material taking mechanism comprises a material taking triaxial manipulator arranged on the frame, a rotating motor arranged at the output end of the material taking triaxial manipulator and a material taking rod arranged at the output end of the rotating motor, and the material taking rod is rotationally connected with the mounting frame.
3. An automatic taping and winding machine for transformer wire ends as defined in claim 1, wherein: the wire end taping mechanism comprises a mounting frame, a tape reel, a driving wheel, a taping part and a driving wheel driving mechanism, a cutting cylinder and a taping driving mechanism, wherein the tape reel, the driving wheel and the taping part are respectively arranged on the mounting frame, the driving wheel is used for pulling the tape, the driving wheel driving mechanism is used for driving the driving wheel to rotate, the taping driving mechanism is used for driving the taping part to rotate, the taping part is used for pulling the tape to be attached to the wire end, and the cutting cylinder is used for cutting the tape.
4. A transformer end-of-line automatic taping and winding machine as defined in claim 3, wherein: the mounting frame comprises a base and a mounting plate arranged on the base in a sliding manner, wherein the base is further provided with a transverse moving cylinder, and the mounting plate is connected with the output end of the transverse moving cylinder.
5. A transformer end-of-line automatic taping and winding machine as defined in claim 3, wherein: the mounting frame is also provided with a tensioning wheel, and the tensioning wheel is positioned between the rubber belt disc and the driving wheel.
6. A transformer end-of-line automatic taping and winding machine as defined in claim 3, wherein: the mounting frame is also provided with a distance sensor, and the detection end of the distance sensor is aligned with the tape reel.
7. A transformer end-of-line automatic taping and winding machine as defined in claim 3, wherein: the driving wheel driving mechanism and the rubber belt driving mechanism are servo motors.
8. A transformer end-of-line automatic taping and winding machine as defined in claim 3, wherein: the taping member is also provided with a brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222533345.6U CN219066623U (en) | 2022-09-22 | 2022-09-22 | Automatic rubber belt winding machine for transformer wire ends |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222533345.6U CN219066623U (en) | 2022-09-22 | 2022-09-22 | Automatic rubber belt winding machine for transformer wire ends |
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| Publication Number | Publication Date |
|---|---|
| CN219066623U true CN219066623U (en) | 2023-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222533345.6U Active CN219066623U (en) | 2022-09-22 | 2022-09-22 | Automatic rubber belt winding machine for transformer wire ends |
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| CN (1) | CN219066623U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116994875A (en) * | 2023-08-16 | 2023-11-03 | 东莞市隆信电子科技有限公司 | Wire rod tape wrapping machine |
-
2022
- 2022-09-22 CN CN202222533345.6U patent/CN219066623U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116994875A (en) * | 2023-08-16 | 2023-11-03 | 东莞市隆信电子科技有限公司 | Wire rod tape wrapping machine |
| CN116994875B (en) * | 2023-08-16 | 2024-01-23 | 东莞市隆信电子科技有限公司 | Wire rod tape wrapping machine |
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