CN219064426U - Quick detection device of pipe fitting precision - Google Patents
Quick detection device of pipe fitting precision Download PDFInfo
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- CN219064426U CN219064426U CN202223434076.4U CN202223434076U CN219064426U CN 219064426 U CN219064426 U CN 219064426U CN 202223434076 U CN202223434076 U CN 202223434076U CN 219064426 U CN219064426 U CN 219064426U
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Abstract
The utility model discloses a precise and rapid pipe fitting detection device, which relates to the technical field of pipe fitting detection and comprises a base, wherein a turntable is rotationally connected to the middle part above the base, a laser sensor height detection mechanism is fixedly arranged at the corner of one side above the base, a plug gauge inner diameter detection mechanism is fixedly arranged at the corner of the other side above the base, a PPU conveying mechanism is fixedly arranged at one side of the base, an outer diameter rotation dynamic measurement mechanism is arranged below the PPU conveying mechanism, and the laser sensor height detection mechanism, the plug gauge inner diameter detection mechanism, the PPU conveying mechanism and the outer diameter rotation dynamic measurement mechanism are all arranged close to the turntable, so that the automatic and rapid measurement of the precise dimension in the production of an annular pipe fitting for a vehicle is realized, the difficult problem that the manual full-circle dynamic measurement cannot be performed due to the excessively precise dimension is solved, the rapid dynamic and precise measurement is realized, and the product quality and the production efficiency are improved.
Description
Technical Field
The utility model relates to the technical field of pipe fitting detection, in particular to a pipe fitting precision rapid detection device.
Background
The pipe fittings are the common names of parts with the functions of connection, control, diversion, sealing, support and the like in the pipeline system, and the steel pipe fittings are pressure-bearing pipe fittings. According to different processing technologies, the welding type pipe fitting is divided into four types, namely butt welding type pipe fitting (two types of welding lines and non-welding lines), socket welding type pipe fitting, threaded pipe fitting and flange pipe fitting.
However, in the prior art, most pipe fittings are generally measured in a manual mode by means of a graduated scale in the production and detection process, the work efficiency of detecting the pipe fittings in the manual mode is low, the production efficiency is affected, and meanwhile, the conditions of missing detection and false detection are easy to generate.
Disclosure of Invention
The utility model aims to provide a pipe fitting precision rapid detection device, which aims to effectively solve the problems that in the prior art, a manual mode is generally adopted, meanwhile, measurement is carried out by means of a graduated scale, the working efficiency of detecting the pipe fitting is low by adopting the manual mode, the production efficiency is influenced, and meanwhile, the conditions of missing detection and false detection are easy to occur.
In order to solve the problems, the utility model adopts the following technical scheme:
the utility model provides a quick detection device of pipe fitting precision, includes the base, the top middle part rotation of base is connected with the carousel, base top one side corner fixedly mounted has laser sensor high detection mechanism, base top opposite side corner fixedly mounted has plug gauge internal diameter detection mechanism, one side fixed mounting of base has PPU transport mechanism, PPU transport mechanism's below is provided with external diameter rotation dynamic measurement mechanism, laser sensor high detection mechanism, plug gauge internal diameter detection mechanism, PPU transport mechanism and external diameter rotation dynamic measurement mechanism all are close to the carousel setting, accurate size automatic quick measurement in the automobile-used annular pipe fitting production is realized, solves because of the too accurate size, manual unable manual full circle dynamic measurement and unable mass production difficult problem, realizes quick dynamic accurate measurement, improves product quality and production efficiency.
As a preferable scheme of the utility model, six station holes are formed in the rotary table, and the six station holes are arranged at equal intervals along the circumference.
As a preferable scheme of the utility model, the other side of the base is fixedly connected with a bracket, a feeding conveyer belt is fixedly connected above the bracket, and the feeding conveyer belt and the turntable are horizontally arranged.
As a preferable scheme of the utility model, the outer diameter rotation dynamic measurement mechanism comprises a driving motor fixedly arranged in the base, and the output end of the driving motor is fixedly connected with a rotary table.
As a preferable scheme of the utility model, an elastic contact precision measuring mechanism is fixedly connected above the rotary table, a pneumatic clamping mechanism is arranged between the elastic contact precision measuring mechanisms, and precision sensors are fixedly arranged on two sides of the elastic contact precision measuring mechanism.
As a preferable scheme of the utility model, one side of the outer diameter rotation dynamic measurement mechanism, which is far away from the base, is fixedly connected with a screening track, and the middle part of the screening track is provided with a screening opening.
Compared with the prior art, the utility model has the advantages that:
(1) The laser sensor height detection mechanism realizes non-contact automatic measurement on the product height by adopting a micron-sized laser sensor, the plug gauge inner diameter detection mechanism servo adopts a sliding table mechanism to drive an inner diameter plug gauge to carry out product inner diameter passing type functional test, and good products are sent into an outer diameter rotation dynamic measurement mechanism through a PPU carrying mechanism.
(2) The lower end drives the electric transmission rotary table to drive the pneumatic clamping mechanism to start rotating, meanwhile, the elastic contact type precision measuring mechanism clamps the product inwards to drive the product to rotate at a uniform speed for a circle, and the system automatically calculates the maximum value and the minimum value according to the detection data.
(3) The detected products are sent to the inside of the screening track through the elastic contact type precise measuring mechanism, the caliber of the screening opening is equal to the outer diameter of the qualified products, and if the size does not reach the standard, the products can be discharged through the screening opening.
Drawings
FIG. 1 is a schematic perspective view of the whole device of the present utility model;
FIG. 2 is a top view of the overall device of the present utility model;
fig. 3 is a schematic perspective view of the outer diameter rotation dynamic measurement mechanism of the present utility model.
The reference numerals in the figures illustrate:
1. a base; 2. a bracket; 3. a feed conveyor belt; 4. a turntable; 41. a station hole; 5. a laser sensor height detection mechanism; 6. a plug gauge inner diameter detection mechanism; 7. a PPU handling mechanism; 8. an outer diameter rotation dynamic measurement mechanism; 81. a pneumatic clamping mechanism; 82. elastic contact precision measuring mechanism; 83. a precision sensor; 84. a driving motor; 85. a rotary table; 9. screening the rail; 91. and a sieving port.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples:
referring to fig. 1 and 2 specifically, a device for precisely and rapidly detecting a pipe fitting comprises a base 1, wherein a turntable 4 is rotatably connected to the middle part above the base 1, a bracket 2 is fixedly connected to the other side of the base 1, a feeding conveyer belt 3 is fixedly connected to the upper part of the bracket 2, the feeding conveyer belt 3 and the turntable 4 are horizontally arranged, six station holes 41 are formed in the turntable 4, the six station holes 41 are arranged at equal intervals along the circumference, a semi-finished product of a front-stage process is detected by an artificial appearance and then is placed into the feeding conveyer belt 3, and each semi-finished product of the process is automatically fed into the corresponding station hole 41 of the turntable 4 through the feeding conveyer belt 3;
a laser sensor height detection mechanism 5 is fixedly installed at the corner of one side above the base 1, a micron-sized laser sensor is adopted by the laser sensor height detection mechanism 5 to achieve non-contact automatic measurement on the product height, a plug gauge inner diameter detection mechanism 6 is fixedly installed at the corner of the other side above the base 1, the plug gauge inner diameter detection mechanism 6 is used for carrying out product inner diameter passing type functional test by driving an inner diameter plug gauge through a sliding table mechanism, a PPU carrying mechanism 7 is fixedly installed on one side of the base 1, an outer diameter rotating dynamic measurement mechanism 8 is arranged below the PPU carrying mechanism 7, good products are fed into the outer diameter rotating dynamic measurement mechanism 8 through the PPU carrying mechanism 7, and the laser sensor height detection mechanism 5, the plug gauge inner diameter detection mechanism 6, the PPU carrying mechanism 7 and the outer diameter rotating dynamic measurement mechanism 8 are all close to a turntable 4.
In a further embodiment, the feeding conveyer belt 3, the turntable 4 of the plurality of station holes 41, the laser sensor height detection mechanism 5, the plug gauge inner diameter detection mechanism 6, the PPU carrying mechanism 7, the outer diameter rotation dynamic measurement mechanism 8, defective product rejection and good product delivery, and an automatic control system.
Referring to fig. 3 specifically, the outer diameter rotation dynamic measurement mechanism 8 includes a driving motor 84 fixedly mounted in the base 1, an output end of the driving motor 84 is fixedly connected with a rotary table 85, an elastic contact precision measurement mechanism 82 is fixedly connected above the rotary table 85, a pneumatic clamping mechanism 81 is disposed between the elastic contact precision measurement mechanisms 82, and precision sensors 83 are fixedly mounted on two sides of the elastic contact precision measurement mechanism 82.
In a further embodiment, the product reaches the detection station, the lower end drives the electric 84 to drive the rotary table 85 to drive the pneumatic clamping mechanism 81 to start rotating, meanwhile, the elastic contact type precision measuring mechanism 82 clamps the product inwards to drive the product to rotate at a uniform speed for one circle, and the system automatically calculates the maximum value and the minimum value according to the detection data.
Referring to fig. 2 specifically, a screening rail 9 is fixedly connected to a side of the outer diameter rotation dynamic measurement mechanism 8 away from the base 1, a screening opening 91 is formed in the middle of the screening rail 9, the detected product is sent to the inside of the screening rail 9 through an elastic contact type precise measurement mechanism 82, the caliber of the screening opening 91 is equal to the outer diameter of a qualified product, and if the size is not up to standard, the product is discharged through the screening opening 91.
Working principle:
when the automatic sieve box is used, the semi-finished products of the front-stage process are detected by the manual appearance and then are placed into the feeding conveyor belt 3, each semi-finished product of the process is automatically sent into a corresponding station hole 41 of the turntable 4 through the feeding conveyor belt 3, the laser sensor height detection mechanism 5 is used for realizing non-contact automatic measurement on the product height by adopting a micron-sized laser sensor, the inside diameter detection mechanism 6 of the plug gauge is used for carrying out functional test on the inside diameter of the product by adopting a sliding table mechanism, the good products are sent into an outside diameter rotation dynamic measurement mechanism 8 through the PPU carrying mechanism 7, the lower end of the product is used for driving an electric 84 to drive a rotary table 85 to drive a pneumatic clamping mechanism 81 to start rotating, meanwhile, the elastic contact type precise measurement mechanism 82 clamps the product inwards, the product is driven to rotate at a uniform speed for a circle, the system automatically calculates the maximum value and the minimum value according to detection data, the detected product is sent into the sieving track 9 through the elastic contact type precise measurement mechanism 82, the caliber of the sieving port 91 is equal to the outside diameter of the qualified product, and if the size is not up to standard, the sieve plate is discharged through the sieving port 91.
It should be understood that the foregoing examples of the present utility model are merely illustrative of the present utility model and not limiting of the embodiments of the present utility model, and that various other changes and modifications can be made by those skilled in the art based on the above description, and it is not intended to be exhaustive of all of the embodiments, and all obvious changes and modifications that come within the scope of the utility model are defined by the following claims.
Claims (6)
1. The utility model provides a pipe fitting precision quick detection device, includes base (1), its characterized in that: the automatic plug gauge is characterized in that a turntable (4) is rotationally connected to the middle part of the upper part of the base (1), a laser sensor height detection mechanism (5) is fixedly installed at the corner of one side of the upper part of the base (1), a plug gauge inner diameter detection mechanism (6) is fixedly installed at the corner of the other side of the upper part of the base (1), a PPU carrying mechanism (7) is fixedly installed on one side of the base (1), an outer diameter rotation dynamic measurement mechanism (8) is arranged below the PPU carrying mechanism (7), and the laser sensor height detection mechanism (5), the plug gauge inner diameter detection mechanism (6), the PPU carrying mechanism (7) and the outer diameter rotation dynamic measurement mechanism (8) are all close to the turntable (4).
2. The device for rapidly detecting the precision of a pipe fitting according to claim 1, wherein: six station holes (41) are formed in the rotary table (4), and the six station holes (41) are arranged at equal intervals on the circumference.
3. The device for rapidly detecting the precision of a pipe fitting according to claim 1, wherein: the feeding device is characterized in that a bracket (2) is fixedly connected to the other side of the base (1), a feeding conveyer belt (3) is fixedly connected to the upper side of the bracket (2), and the feeding conveyer belt (3) and the turntable (4) are horizontally arranged.
4. The device for rapidly detecting the precision of a pipe fitting according to claim 1, wherein: the outer diameter rotation dynamic measurement mechanism (8) comprises a driving motor (84) fixedly installed inside the base (1), and the output end of the driving motor (84) is fixedly connected with a rotary table (85).
5. The device for rapidly detecting the precision of a pipe fitting according to claim 4, wherein: the elastic contact precision measuring mechanism (82) is fixedly connected to the upper portion of the rotary table (85), a pneumatic clamping mechanism (81) is arranged between the elastic contact precision measuring mechanisms (82), and precision sensors (83) are fixedly installed on two sides of each elastic contact precision measuring mechanism (82).
6. The device for rapidly detecting the precision of a pipe fitting according to claim 1, wherein: one side of the outer diameter rotation dynamic measurement mechanism (8) far away from the base (1) is fixedly connected with a screening track (9), and a screening opening (91) is formed in the middle of the screening track (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223434076.4U CN219064426U (en) | 2022-12-21 | 2022-12-21 | Quick detection device of pipe fitting precision |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223434076.4U CN219064426U (en) | 2022-12-21 | 2022-12-21 | Quick detection device of pipe fitting precision |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219064426U true CN219064426U (en) | 2023-05-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223434076.4U Active CN219064426U (en) | 2022-12-21 | 2022-12-21 | Quick detection device of pipe fitting precision |
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| Country | Link |
|---|---|
| CN (1) | CN219064426U (en) |
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2022
- 2022-12-21 CN CN202223434076.4U patent/CN219064426U/en active Active
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