CN219059420U

CN219059420U - Ultrasonic embossing composite device

Info

Publication number: CN219059420U
Application number: CN202223490229.7U
Authority: CN
Inventors: 赖地灵
Original assignee: Quanzhou Womeng Intelligent Equipment Co ltd
Current assignee: Quanzhou Womeng Intelligent Equipment Co ltd
Priority date: 2022-06-29
Filing date: 2022-12-26
Publication date: 2023-05-23
Anticipated expiration: 2032-12-26

Abstract

The utility model relates to the technical field of sanitary product production equipment, in particular to an ultrasonic embossing compound device, which comprises an ultrasonic welding assembly, wherein a welding swivel is arranged at the bottom of the ultrasonic welding assembly, a bottom roller assembly is arranged below the ultrasonic welding assembly, the bottom roller assembly comprises a roller body which is horizontally arranged, flower-shaped flanges are arranged on the outer surface of the roller body, two axial ends of the roller body are connected with bearing seats through bearing pieces, a base is arranged at the bottom of the roller body, the bottom ends of the two bearing seats are fixedly connected to the base, one end of the roller body is connected with a driving mechanism, the other end of the roller body is connected with a code disc, the code disc can synchronously rotate along with the roller body, one side of the code disc is provided with a sensor, the sensor is electrically connected with an external control system through a cable, the sensor can analyze and obtain the conveying length of fabric through detecting the angular displacement data of the code disc, and a protection mechanism made of transparent materials is further arranged outside the code disc and the sensor. The fabric conveying length monitoring device is beneficial to solving the problem that an existing structure does not have a function of monitoring the conveying length of the fabric.

Description

Ultrasonic embossing composite device

Technical Field

The utility model relates to the technical field of sanitary product production equipment, in particular to an ultrasonic embossing composite device.

Background

In the production and processing process of menstrual pants, various fabrics need to be subjected to compound embossing, the fabrics are generally guided and conveyed by the bottom roller through the bottom roller with the flower-shaped flange arranged on the surface and matched with an ultrasonic welding assembly, a welding rotating body is arranged on one side of the ultrasonic wave, close to the bottom roller, and the fabrics can be extruded by matching with the bottom roller and welded in the region of the flower-shaped flange. However, the embossing mechanism has single function and does not have the function of monitoring the conveying length of the fabric.

Disclosure of Invention

The utility model aims to provide an ultrasonic embossing composite device which is beneficial to solving the problem that the existing structure does not have the function of monitoring the conveying length of fabric.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the utility model provides an ultrasonic wave knurling composite device, includes ultrasonic welding subassembly, its bottom is equipped with the welding and turns, ultrasonic welding subassembly below is equipped with the base roller subassembly, the base roller subassembly includes the roll body that the level set up, the roll body surface is equipped with flower shape flange, roll body axial both ends are connected with the bearing frame through the bearing piece, the roll body bottom is equipped with the base, two bearing frame bottom fixed connection are on the base, roll body one end is connected with actuating mechanism, the other end is connected with the code wheel, the code wheel can follow the roll body synchronous rotation, code wheel one side is equipped with the sensor, the sensor passes through cable and external control system electric connection, it can be through the angular displacement data analysis that detects the code wheel obtains the transport length of surface fabric, the code wheel still is equipped with the protection machanism that transparent material was made with the sensor outside.

Preferably, the driving mechanism comprises a connecting flange arranged on the outer side of a bearing seat at one end of the roller body, a coupler is arranged in the connecting flange, and a speed reducer and a motor are arranged on the outer side of the connecting flange.

Preferably, one side of the roller body far away from the driving mechanism extends to the outer side of the bearing seat, a boss is arranged at the center of the outer side end of the roller body, a sinking table for clamping the code disc is formed at the outer side of the boss, and a mounting hole is formed in the sinking table and used for mounting and fixing the code disc by mounting fasteners.

Preferably, the protection mechanism comprises a protection plate, and a support rod is arranged between the inner side end of the protection plate and the bearing seat.

Compared with the prior art, the utility model at least comprises the following advantages:

according to the utility model, the code disc and the sensor are arranged at the outer side of one axial end of the roller body, the code disc can synchronously rotate along with the roller body, and the sensor analyzes and obtains the conveying length of the fabric by detecting the angular displacement data of the code disc, so that the function of the device is further enriched on the basis of embossing compounding, and the processing length of the fabric can be monitored. According to the utility model, the protection mechanism is arranged at the outer sides of the code disc and the sensor, so that the detection mechanism is protected, damage to the detection mechanism caused by false touch is avoided, and the running state of the detection mechanism can be observed in real time by adopting transparent materials.

Drawings

FIG. 1 is a schematic view of an ultrasonic embossing apparatus according to an embodiment;

FIG. 2 is a schematic view of the construction of a base roll assembly;

fig. 3 is a partial enlarged view of a in fig. 2.

The drawing is marked: 100. a bottom roller assembly; 200. an ultrasonic welding assembly; 1. a roller body; 11. a bearing seat; 12. a base; 13. a boss; 2. a connecting flange; 3. a speed reducer; 4. a motor; 5. a code wheel; 6. a support rod; 7. a protection plate; 8. and (3) mounting a plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the following detailed description is given with reference to the accompanying drawings and the detailed description. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the utility model, which is therefore not limited to the specific embodiments disclosed below.

It will be understood that when an element is referred to as being "mounted" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.

Referring to fig. 1-3, the present embodiment discloses an ultrasonic embossing composite device, which includes an ultrasonic welding assembly 200 and a bottom roller assembly 100, wherein the ultrasonic welding assembly 200 specifically includes an ultrasonic generator, a transducer, an amplitude modulator, a welding head, an installation seat, and the like, and the welding head in the present embodiment is disposed at the bottom and forms a welding rotator, which is in the prior art, and the specific structure and working principle thereof are not repeated herein.

The bottom roller assembly 100 is arranged below the ultrasonic welding assembly 200 and is mainly used for conveying fabrics. Specifically, the bottom roller assembly 100 includes a roller body 1 that is horizontally disposed, a flower-shaped flange is disposed on an outer surface of the roller body 1, and the flower-shaped flange can cooperate with a welding rotator of the ultrasonic welding assembly 200 to clamp fabric during rotation of the roller body 1, and trigger the ultrasonic welding assembly 200 to act on the fabric at the welding rotator to form a composite effect.

The axial both ends of the roller body 1 are connected with bearing seats 11 through bearing pieces, the bottom of the roller body 1 is provided with a base 12, and the base 12 is used for being connected and fixed with an external frame and mainly plays a role in bearing and connecting.

The bottom ends of the two bearing seats 11 are fixedly connected to the base 12, so that the roller body 1 is installed and fixed.

One end of the roller body 1 is connected with a driving mechanism, and in the embodiment, the driving mechanism comprises a motor 4, a speed reducer 3, a connecting flange 2 and a coupler. Specifically, the connecting flange 2 is fixedly arranged on the outer side wall of the bearing seat 11 at one end of the roller body 1, the coupler is arranged inside the connecting flange 2 and fixedly connected with the end part of the roller body 1, the speed reducer 3 is connected to the outer side end of the connecting flange 2, the motor 4 is connected to the outer side end of the speed reducer 3, an integrated compact driving structure is formed, and when the roller body 1 is driven to rotate at a preset speed through the transmission part, the motor 4 is used as a driving source during operation.

The roller body 1 is kept away from actuating mechanism one side and extends to the bearing frame 11 outside, and roller body 1 is equipped with boss 13 in this outside end central point put, and the boss 13 outside forms and is used for the card to establish the heavy platform of code wheel 5, should sink the platform and be equipped with the mounting hole for install the fastener and install fixedly to code wheel 5. The code wheel 5 can follow the synchronous rotation of the roller body 1 after being installed and fixed, one side of the code wheel 5 is provided with a sensor, the sensor is fixedly connected with the outer side wall of the bearing seat 11 through the mounting plate 8, the sensor is electrically connected with an external control system through a cable, and the sensor can analyze and obtain the conveying length of the fabric by detecting the angular displacement data of the code wheel 5.

In order to protect the monitoring mechanism formed by the code disc 5 and the sensor, a protection mechanism made of transparent materials is arranged outside the code disc 5 and the sensor. Specifically, the protection mechanism comprises a protection plate 7, a plurality of support rods 6 are arranged between the inner side end of the protection plate 7 and a bearing seat 11, and the support rods 6 play a role in supporting the protection plate 7. In this embodiment, the protection plate 7 and the support rod 6 are made of acrylic materials, and are transparent, so that the operation conditions of the code wheel 5 and the sensor can be conveniently observed in real time, and if faults occur, the protection plate and the support rod can be timely known and maintained.

The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. The utility model provides an ultrasonic wave knurling composite device, including ultrasonic welding subassembly (200), its bottom is equipped with the welding and turns, a serial communication port, ultrasonic welding subassembly (200) below is equipped with foundation roller subassembly (100), foundation roller subassembly (100) are including roll body (1) that the level set up, roll body (1) surface is equipped with flower shape flange, roll body (1) axial both ends are connected with bearing frame (11) through the bearing piece, roll body (1) bottom is equipped with base (12), two bearing frame (11) bottom fixed connection are on base (12), roll body (1) one end is connected with actuating mechanism, the other end is connected with coded disc (5), coded disc (5) can follow roll body (1) synchronous revolution, coded disc (5) one side is equipped with the sensor, the sensor is through cable and external control system electric connection, it can be analyzed the transport length that obtains the surface fabric through detecting coded disc (5) angular displacement data, coded disc (5) and the sensor outside still are equipped with the protection machanism that transparent material made.

2. The ultrasonic embossing composite device according to claim 1, wherein the driving mechanism comprises a connecting flange (2) arranged on the outer side of a bearing seat (11) at one end of the roller body (1), a coupler is arranged in the connecting flange (2), and a speed reducer (3) and a motor (4) are arranged on the outer side of the connecting flange (2).

3. The ultrasonic embossing composite device according to claim 1, wherein one side of the roller body (1) far away from the driving mechanism extends to the outer side of the bearing seat (11), a boss (13) is arranged at the center of the outer side end of the roller body (1), a sinking table for clamping the code disc (5) is formed at the outer side of the boss (13), and a mounting hole is formed in the sinking table for mounting and fixing the code disc (5) by a fastener.

4. The ultrasonic embossing composite device according to claim 1, wherein the protection mechanism comprises a protection plate (7), and a support rod (6) is arranged between the inner side end of the protection plate (7) and the bearing seat (11).