CN219052235U

CN219052235U - Flushing spray device used before pickling and phosphating

Info

Publication number: CN219052235U
Application number: CN202223337485.2U
Authority: CN
Inventors: 管立军; 徐维加
Original assignee: Yancheng Zhuoran Automation Equipment Co ltd
Current assignee: Yancheng Zhuoran Automation Equipment Co ltd
Priority date: 2022-12-12
Filing date: 2022-12-12
Publication date: 2023-05-23
Anticipated expiration: 2032-12-12

Abstract

The utility model discloses a flushing spraying device before pickling and phosphating, which comprises a box body and a frame body, wherein a spraying mechanism is arranged at the top of the inner wall of the box body, the spraying mechanism comprises a first spraying disc and two second spraying discs, the top of the first spraying disc is fixedly connected with a rotating shaft, and the tops of the two second spraying discs are fixedly connected with rotating shafts. This washing spray set before pickling phosphorylation drives drive mechanism through the motor and rotates, and drive mechanism drives first spraying dish and second spraying dish and rotates, and first spraying dish and second spraying dish staggered distribution, and more even when rotatory spraying, spray the density bigger, bigger with work piece area of contact, cooperation electric putter drives the framework and rocks back and forth, turns the work piece for it is more comprehensive even to the work piece washing, and the washing effect is better, and automation mechanized operation, labour saving and time saving has improved work efficiency.

Description

Flushing spray device used before pickling and phosphating

Technical Field

The utility model relates to the technical field of metal processing, in particular to a flushing spray device before pickling and phosphating.

Background

The acid washing phosphating treatment is a process of forming a phosphate chemical conversion film through chemical and electrochemical reactions, the formed phosphate conversion film is called as a phosphating film, and phosphating is a common pretreatment technology, and in principle, the acid washing phosphating treatment belongs to chemical conversion film treatment, is mainly applied to phosphating the surface of steel, can also be applied to phosphating nonferrous metal (such as aluminum and zinc) parts, and has the purposes of protecting matrix metal, preventing metal from being corroded to a certain extent, being used for priming before painting, improving the adhesive force and the corrosion resistance of a paint film layer, and playing a role in antifriction lubrication in a metal cold working process.

The pickling and phosphating pretreatment requires that the surface of the workpiece is a clean metal surface, so that the workpiece needs to be washed before pickling and phosphating, when the workpiece is washed by the existing washing spraying device, the workpiece is usually kept on a washing table, and the workpiece needs to be subjected to angle change continuously by manpower for washing comprehensively, so that the labor capacity is increased, time and labor are wasted, and the working efficiency is reduced.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides a flushing spray device before pickling and phosphating, which solves the problems that workpieces are usually kept on a flushing table, and the workpiece is required to be subjected to angle change continuously by manpower for flushing comprehensively, so that the labor amount is increased, time and labor are wasted, and the working efficiency is reduced.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the washing and spraying device before pickling and phosphating comprises a box body and a frame body, wherein a spraying mechanism is arranged at the top of the inner wall of the box body.

The spraying mechanism comprises a first spraying disc and two second spraying discs, wherein the top of the first spraying disc is fixedly connected with a rotating shaft, the two top of the second spraying discs are fixedly connected with rotating shafts, the top of the box is fixedly connected with a motor through a shell, one end of an output shaft of the motor is fixedly connected with a transmission gear, the surface of the rotating shaft is fixedly connected with a first gear meshed with the transmission gear, the two surfaces of the rotating shafts are fixedly connected with second gears meshed with the first gear, water inlet grooves are formed in the rotating shafts and the inner parts of the two rotating shafts, and the first spraying discs and the two second spraying discs are distributed in a staggered mode.

Preferably, the bottoms of the first spraying disc and the two second spraying discs are fixedly connected with high-pressure spray heads, and the tops of the rotating shafts and the two rotating shafts are rotatably connected with the top of the inner wall of the box body.

Preferably, the bottom fixedly connected with mesh board of framework, the equal fixedly connected with pulley in four corners of framework bottom, and the bottom sliding connection of pulley and the bottom of box inner wall.

Preferably, one side of the box body is fixedly connected with an electric push rod through the shell, one end of an output shaft of the electric push rod penetrates through the box body and extends to the inside of the box body, and one end of the output shaft of the electric push rod extending to the inside of the box body is fixedly connected with one side of the frame body.

Preferably, the top and the bottom of one side of the inner wall of the box body are fixedly connected with rubber blocks, and the rubber blocks are positioned on one side of the frame body away from the electric push rod.

Preferably, the front face of the box body is hinged with a box door, and the middle part of the box door is fixedly connected with a visual window.

Advantageous effects

The utility model provides a flushing spray device before pickling and phosphating. Compared with the prior art, the method has the following beneficial effects:

(1) This washing spray set before pickling phosphorylation drives drive mechanism through the motor and rotates, and drive mechanism drives first spray dish and second spray dish and rotates, and first spray dish and second spray the crisscross distribution of dish, and more even when rotatory spraying, spray the density bigger, bigger with work piece area of contact, cooperation electric putter drives the framework and rocks back and forth for it is more comprehensive even to wash the work piece, and the washing effect is better, automatic operation, labour saving and time saving has improved work efficiency.

(2) This washing spray set before pickling phosphorylation, through the equal fixedly connected with rubber piece in top and the bottom of box inner wall one side, and the rubber piece is located the one side that electric putter was kept away from to the framework, and the framework is when controlling the removal, and the rubber piece plays buffering absorbing effect to the framework, prevents that the framework from colliding with the box, has improved the security of use.

Drawings

FIG. 1 is a perspective view of the structure of the present utility model;

FIG. 2 is a cross-sectional view of the structure of the present utility model;

FIG. 3 is a top view of a first shower tray and a second shower tray of the present utility model;

fig. 4 is a perspective view of the transmission gear and the first gear structure of the present utility model.

In the figure: 1 box, 2 box, 3 spray mechanism, 31 first spray dish, 32 second spray dish, 33 rotation axis, 34 axis of rotation, 35 motor, 36 drive gear, 37 first gear, 38 second gear, 39 intake tank, 4 high-pressure shower nozzle, 5 mesh board, 6 pulley, 7 electric putter, 8 rubber piece, 9 chamber door, 10 visual window.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a washing spray set before pickling phosphorylation, includes box 1 and framework 2, and the top of box 1 inner wall is provided with spray mechanism 3.

The spraying mechanism 3 comprises a first spraying disc 31 and two second spraying discs 32, the top of the first spraying disc 31 is fixedly connected with a rotating shaft 33, the tops of the two second spraying discs 32 are fixedly connected with rotating shafts 34, the top of the box 1 is fixedly connected with a motor 35 through a shell, the motor 35 is controlled through an external switch and connected with an external power supply through a wire, one end of an output shaft of the motor 35 is fixedly connected with a transmission gear 36, the surface of the rotating shaft 33 is fixedly connected with a first gear 37 meshed with the transmission gear 36, the surfaces of the two rotating shafts 34 are fixedly connected with second gears 38 meshed with the first gear 37, water inlet grooves 39 are formed in the rotating shaft 33 and the inner parts of the two rotating shafts 34, the water inlet grooves 39 are communicated with the external water inlet mechanism, the water inlet mechanism is used for conveying water into the first spraying disc 31 and the second spraying disc 32, the first spraying disc 31 and the two second spraying discs 32 are distributed in a staggered mode, the two second spraying discs 32 are located above the first spraying disc 31, the first spraying disc 31 and the second spraying disc 32 are distributed in a staggered mode, the surfaces of the first spraying disc 31 and the second spraying disc 32 are distributed in a staggered mode, the rotating mode, and the spraying density is even when being sprayed and the workpiece is larger, and the workpiece contact area is larger.

Specifically, the bottoms of the first spray disc 31 and the two second spray discs 32 are fixedly connected with high-pressure spray heads 4, the high-pressure spray heads 4 are provided with a plurality of high-pressure spray heads, the high-pressure spray heads are uniformly distributed below the spray discs, and the tops of the rotating shafts 33 and the two rotating shafts 34 are rotatably connected with the top of the inner wall of the box body 1.

Specifically, the bottom fixedly connected with mesh board 5 of framework 2, the equal fixedly connected with pulley 6 in four corners of framework 2 bottom, and the bottom sliding connection of pulley 6 and the bottom of box 1 inner wall.

Specifically, one side of box 1 is through shell fixedly connected with electric putter 7, and electric putter 7 passes through outside switch control to be connected with external power source through the wire, electric putter 7 is used for driving framework 2 and rocks back and forth, constantly turns the work piece, makes more comprehensive even to the work piece washing, and the one end of electric putter 7 output shaft runs through box 1 and extends to the inside of box 1, and electric putter 7 output shaft extends to the one end of box 1 inside and one side fixed connection of framework 2.

Specifically, the top and the bottom of box 1 inner wall one side are all fixedly connected with rubber piece 8, and rubber piece 8 is located the one side that electric putter 7 was kept away from to framework 2, and rubber piece 8 plays the cushioning and damping's effect to framework 2, prevents that framework 2 from colliding with box 1.

Specifically, the front of box 1 articulates there is chamber door 9, and the middle part fixedly connected with visual window 10 of chamber door 9, and box 1 one side bottom is provided with the outlet pipe for the drainage.

And all that is not described in detail in this specification is well known to those skilled in the art.

When the novel box is used, a workpiece is placed in the box body 2, the box door 9 is closed, the motor 35 is started, the transmission gear 36 is driven to rotate, the transmission gear 36 drives the first gear 37 to rotate, the first gear 37 drives the two second gears 38 to rotate simultaneously, thereby driving the first spraying disc 31 to rotate with the two second spraying discs 32, the first spraying discs 31 and the second spraying discs 32 are distributed in a staggered manner, the spraying density is larger when the spraying is performed, the contact area with the workpiece is larger, the electric push rod 7 drives the box body 2 to shake left and right when the spraying is performed, the box body 2 moves in the box body 1 through the pulley 6, the rubber block 8 plays a role of buffering and damping the box body 2, the box body 2 is prevented from colliding with the box body 1, the workpiece is continuously turned over, flushing is more uniform, and waste water during flushing is discharged out of the box body 1 through the mesh plate 5 and the water outlet pipe in sequence.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a washing spray set before pickling phosphorylation, includes box (1) and framework (2), its characterized in that: a spraying mechanism (3) is arranged at the top of the inner wall of the box body (1);

the utility model provides a spraying mechanism (3) is including first spraying dish (31) and two second spraying dish (32), the top fixedly connected with rotation axis (33) of first spraying dish (31), two the top of second spraying dish (32) is all fixedly connected with axis of rotation (34), the top of box (1) is through casing fixedly connected with motor (35), and the one end fixedly connected with drive gear (36) of motor (35) output shaft, the surface fixedly connected with of rotation axis (33) is with first gear (37) of drive gear (36) engaged with, two the equal fixedly connected with of surface of axis of rotation (34) is with second gear (38) of first gear (37) engaged with, inlet channel (39) have all been seted up to the inside of rotation axis (33) and two axis of rotation (34), first spraying dish (31) and two second spraying dish (32) are crisscross to be distributed.

2. The rinse spray device prior to acid cleaning and phosphating as claimed in claim 1, wherein: the high-pressure spray nozzles (4) are fixedly connected to the bottoms of the first spray disc (31) and the two second spray discs (32), and the tops of the rotating shafts (33) and the two rotating shafts (34) are rotatably connected with the top of the inner wall of the box body (1).

3. The rinse spray device prior to acid cleaning and phosphating as claimed in claim 1, wherein: the bottom fixedly connected with mesh board (5) of framework (2), the four corners of framework (2) bottom all fixedly connected with pulley (6), and the bottom of pulley (6) and the bottom sliding connection of box (1) inner wall.

4. The rinse spray device prior to acid cleaning and phosphating as claimed in claim 1, wherein: one side of box (1) is through shell fixedly connected with electric putter (7), the one end of electric putter (7) output shaft runs through box (1) and extends to the inside of box (1), one end that electric putter (7) output shaft extends to the inside of box (1) and one side fixed connection of framework (2).

5. The rinse spray device prior to acid cleaning and phosphating according to claim 4, wherein: the top and the bottom of box (1) inner wall one side all fixedly connected with rubber piece (8), and rubber piece (8) are located one side that electric putter (7) was kept away from to framework (2).

6. The rinse spray device prior to acid cleaning and phosphating as claimed in claim 1, wherein: the front of the box body (1) is hinged with a box door (9), and the middle part of the box door (9) is fixedly connected with a visual window (10).