CN219038849U - Online interior inspection equipment - Google Patents
Online interior inspection equipment Download PDFInfo
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- CN219038849U CN219038849U CN202222989729.9U CN202222989729U CN219038849U CN 219038849 U CN219038849 U CN 219038849U CN 202222989729 U CN202222989729 U CN 202222989729U CN 219038849 U CN219038849 U CN 219038849U
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Abstract
The utility model relates to the technical field of electrical product detection equipment, in particular to online interior detection equipment, which comprises a frame, a machine table arranged in the frame, a first support connected with the machine table, an X-axis two-dimensional photographing mechanism connected with the first support, a second support connected with the machine table and arranged in parallel with the first support, an X-axis three-dimensional scanning mechanism connected with the second support, and a Y-axis inspection mechanism arranged on the machine table, wherein the X-axis two-dimensional photographing mechanism is used for two-dimensionally photographing and detecting the surface of a product, and the X-axis three-dimensional scanning mechanism is used for three-dimensionally scanning and detecting the contour of the product. When the product inspection device is used, the product is subjected to three-dimensional scanning by the Y-axis inspection feeding mechanism and the X-axis two-dimensional photographing mechanism to detect the product surface and the X-axis three-dimensional scanning mechanism in sequence, so that the product internal appearance is detected, the labor force is saved, the error is reduced, and the detection efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of electrical product detection equipment, in particular to online internal appearance detection equipment.
Background
After the assembly process or assembly is completed, the products need to be inspected in an internal view, such as whether the mobile phone screw floats high, whether the mobile phone battery is stilted, whether foreign matters exist, whether the shell is flat or not, and the like, so that the factory requirements of the products are met.
The existing product interior detection mode is mainly judged by manual detection, consumed labor force is large, detection errors are large, and efficiency is low.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the utility model aims to provide an on-line type internal view detection device.
The aim of the utility model is achieved by the following technical scheme: the utility model provides an on-line interior inspection equipment, includes the frame, sets up the board in the frame, connect in the first support of board, with the X axial two-dimensional mechanism of shooing of first support connection, connect in the board and with the second support of first support parallel arrangement, with the X axial three-dimensional scanning mechanism of second support connection and set up in the Y axial of board and send out the mechanism of examining, X axial two-dimensional mechanism of shooing is used for two-dimentional shooting to detect the product surface, X axial three-dimensional scanning mechanism is used for three-dimensional scanning to detect the product profile.
Preferably, the X-axis two-dimensional photographing mechanism comprises a first X-axis driving module connected to the top of the first bracket, a first Z-axis mounting seat connected with the output end of the first X-axis driving module, an industrial area array camera connected to the top of the first Z-axis mounting seat, and a coaxial light source connected to the bottom of the first Z-axis mounting seat.
Preferably, the X-axis three-dimensional scanning mechanism comprises a second X-axis driving module connected to the top of the second bracket, a second Z-axis mounting seat connected with the output end of the second X-axis driving module, and a 3D laser profiler connected to the second Z-axis mounting seat.
Preferably, the Y-axis inspection mechanism comprises a feeding section conveying device, a shooting inspection section conveying device and a blanking section conveying device which are sequentially connected along the conveying direction of the product, and the shooting inspection section conveying device is connected to the machine table.
Preferably, the shooting detection section conveying device comprises a first Y-axis supporting seat fixedly connected to the machine table, a first belt conveying assembly connected with the first Y-axis supporting seat, a first driving motor connected to the first Y-axis supporting seat and used for driving the first belt conveying assembly to rotate, a second Y-axis supporting seat fixedly connected to the machine table, a connecting rod connected with the first Y-axis supporting seat and the second Y-axis supporting seat, a third Y-axis supporting seat slidably connected with the connecting rod through a spacing adjuster, a second belt conveying assembly connected with the third Y-axis supporting seat, and a second driving motor connected to the third Y-axis supporting seat and used for driving the second belt conveying assembly to rotate, wherein the first belt conveying assembly and the second belt conveying assembly are matched to convey products.
Preferably, the distance adjuster comprises a linear bearing connected to the third Y-axis supporting seat and slidably connected with the connecting rod, an L-shaped locking piece connected with the third Y-axis supporting seat, and a locking piece connected with the L-shaped locking piece through a bolt, wherein the L-shaped locking piece, the locking piece and the bolt are matched to compress the connecting rod.
Preferably, the top of the first Y axial supporting seat is connected with a barrier strip, the top of the third Y axial supporting seat is connected with a side pressure device, and the side pressure device is matched with the barrier strip for product positioning.
Preferably, the side pressing device comprises a first cylinder seat connected with the side wall of the third Y-axis supporting seat, a side pressing cylinder connected with the first cylinder seat and a side pressing bar connected with the output end of the side pressing cylinder, and the side pressing bar is matched with the barrier bar for product positioning.
Preferably, the feeding section conveying device comprises a first Y-axis connecting seat connected with one end of the first Y-axis supporting seat, a third belt conveying assembly connected with the first Y-axis connecting seat, a third driving motor connected with the first Y-axis connecting seat and used for driving the third belt conveying assembly to rotate, a second Y-axis connecting seat connected with one end of the third Y-axis supporting seat, a fourth belt conveying assembly connected with the second Y-axis connecting seat, and a fourth driving motor connected with the second Y-axis connecting seat and used for driving the fourth belt conveying assembly to rotate, wherein the third belt conveying assembly and the fourth belt conveying assembly are matched to convey products.
Preferably, the on-line internal view detection device further comprises a second cylinder seat connected to the machine table and arranged between the first Y-axis supporting seat and the third Y-axis supporting seat, and a blocking cylinder connected to the second cylinder seat, wherein the blocking cylinder is used for blocking product conveying by jacking when a product is shot.
The utility model has the beneficial effects that: when the on-line internal view detection equipment is used, products are subjected to two-dimensional shooting by the Y-axis detection feeding mechanism sequentially through the X-axis two-dimensional shooting mechanism to detect the product surface and the X-axis three-dimensional scanning mechanism to detect the product outline in a three-dimensional scanning mode, so that the internal view of the products is detected, labor force is saved, errors are reduced, and detection efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a partial structure of the present utility model;
FIG. 3 is a schematic view of a conveying device for a photographing detection section according to the present utility model;
the reference numerals are: 1. a frame; 2. a machine table; 3. a first bracket; 4. an X-axis two-dimensional photographing mechanism; 41. a first X-axis driving module; 42. a first Z-axis mounting seat; 43. an industrial area array camera; 44. a coaxial light source; 5. a second bracket; 6. an X-axis three-dimensional scanning mechanism; 61. a second X-axis driving module; 62. a second Z-axis mounting seat; 63. a 3D laser profiler; 7. feeding section conveying device; 71. a first Y-axis connecting seat; 72. a third belt transfer assembly; 73. a third driving motor; 74. a second Y-axis connecting seat; 75. a fourth belt transfer assembly; 8. shooting detection section conveying device; 81. a first Y-axis support base; 82. a first belt transfer assembly; 83. a first driving motor; 84. a second Y-axis support base; 85. a connecting rod; 86. a pitch adjuster; 861. a linear bearing; 862. an L-shaped locking member; 863. a locking block; 87. a third Y-axis supporting seat; 88. a second belt transfer assembly; 89. a second driving motor; 9. a blanking section conveying device; 10. a barrier strip; 11. a side pressure device; 111. a first cylinder block; 112. a side pressure cylinder; 113. a side pressing bar; 12. a second cylinder block; 13. blocking the cylinder.
Detailed Description
The present utility model will be further described with reference to examples and drawings, which are not intended to be limiting, for the understanding of those skilled in the art.
As shown in fig. 1-3, an on-line internal view detection device comprises a frame 1, a machine table 2 arranged in the frame 1, a first support 3 connected to the machine table 2, an X-axis two-dimensional photographing mechanism 4 connected with the first support 3, a second support 5 connected to the machine table 2 and arranged in parallel with the first support 3, an X-axis three-dimensional scanning mechanism 6 connected with the second support 5, and a Y-axis checking mechanism arranged on the machine table 2, wherein the X-axis two-dimensional photographing mechanism 4 is used for two-dimensionally photographing and detecting the surface of a product, and the X-axis three-dimensional scanning mechanism 6 is used for three-dimensionally scanning and detecting the contour of the product.
When the on-line interior inspection equipment is used, products are subjected to two-dimensional shooting by the Y-axis sending and inspection mechanism through the X-axis two-dimensional shooting mechanism 4 in sequence to detect the product surface and the X-axis three-dimensional scanning mechanism 6 to conduct three-dimensional scanning to detect the product outline, so that the interior inspection of the products is facilitated, labor force is saved, errors are reduced, and detection efficiency is improved.
In this embodiment, the X-axis two-dimensional photographing mechanism 4 includes a first X-axis driving module 41 connected to the top of the first bracket 3, a first Z-axis mounting base 42 connected to the output end of the first X-axis driving module 41, an industrial area array camera 43 connected to the top of the first Z-axis mounting base 42, and a coaxial light source 44 connected to the bottom of the first Z-axis mounting base 42.
By adopting the technical scheme, the first X-axis driving module 41 drives the first Z-axis mounting seat 42 to move in the X-axis direction, the first Z-axis mounting seat 42 drives the industrial area array camera 43 and the coaxial light source 44 to move in the X-axis direction at the same time, the industrial area array camera 43 shoots rapidly and transmits images through the gigabit Ethernet interface, data can be transmitted rapidly in real time, and further, the industrial area array camera 43 can select the CMOS gigabit Ethernet industrial area array camera 43, for example, MV-CS200-10GC; the coaxial light source 44 can select HL-COL60K to provide a uniform light distribution light source for the industrial area array camera 43, so that the phenomenon of ghost images of acquired images is avoided to influence the detection effect; the first X-axis driving module 41 is a linear motor module.
In this embodiment, the X-axis three-dimensional scanning mechanism 6 includes a second X-axis driving module 61 connected to the top of the second support 5, a second Z-axis mounting base 62 connected to the output end of the second X-axis driving module 61, and a 3D laser profiler 63 connected to the second Z-axis mounting base 62.
By adopting the technical scheme, the second X-axis driving module 61 drives the second Z-axis mounting seat 62 to move in the X-axis direction, the second Z-axis mounting seat 62 drives the 3D laser profiler 63 to move in the X-axis direction, and the 3D laser profiler 63 detects the product profile at a high speed by laser; the 3D laser profiler 63 has the greatest advantages that the 3D laser profiler is not limited by the shape and structure of a workpiece, can scan the appearance and 3D appearance of an object, efficiently and quickly acquire the data of each point, and simultaneously measure the width, the position, the height difference, the gradient, the detection area, the volume and the like; further, the 3D laser profiler 63 may select an LP series 3D laser profiler 63, such as LP-3090. In addition, the second X-axis driving module 61 is a linear motor module.
In this embodiment, the Y-axis inspection mechanism includes a feeding section conveying device 7, a shooting inspection section conveying device 8, and a discharging section conveying device 9, which are sequentially connected along a product conveying direction, and the shooting inspection section conveying device 8 is connected to the machine 2.
Further, the photographing detection section conveying device 8 includes a first Y-axis supporting seat 81 fixedly connected to the machine 2, a first belt conveying assembly 82 connected to the first Y-axis supporting seat 81, a first driving motor 83 connected to the first Y-axis supporting seat 81 and used for driving the first belt conveying assembly 82 to rotate, a second Y-axis supporting seat 84 fixedly connected to the machine 2, a connecting rod 85 connected to the first Y-axis supporting seat 81 and the second Y-axis supporting seat 84, a third Y-axis supporting seat 87 slidably connected to the connecting rod 85 through a spacing adjuster 86, a second belt conveying assembly 88 connected to the third Y-axis supporting seat 87, and a second driving motor 89 connected to the third Y-axis supporting seat 87 and used for driving the second belt conveying assembly 88 to rotate, wherein the first belt conveying assembly 82 and the second belt conveying assembly 88 are matched for conveying products.
By adopting the above technical scheme, when the distance between the first belt conveying assembly 82 and the second belt conveying assembly 88 needs to be adjusted, the distance adjuster 86 is loosened, so that the third Y-axis supporting seat 87 slides relative to the connecting rod 85, the distance between the first Y-axis supporting seat 81 and the third Y-axis supporting seat 87 is adjusted, and the distance adjuster 86 is locked after the adjustment is completed, so that the third Y-axis supporting seat 87 is prevented from sliding to influence product conveying.
Still further, the space adjuster 86 includes a linear bearing 861 slidably coupled to the third Y-axis support 87 and coupled to the connecting rod 85, an L-shaped locker 862 coupled to the third Y-axis support 87, and a locker 863 coupled to the L-shaped locker 862 by a bolt, the L-shaped locker 862, the locker 863, and the bolt being engaged to compress the connecting rod 85.
By adopting the technical scheme, the locking state of the L-shaped locking piece 862 and the locking piece 863 is released by loosening the bolt, so that the third Y-axis supporting seat 87 slides relative to the connecting rod 85, the distance is adjusted, after the adjustment is finished, the L-shaped locking piece 862 and the locking piece 863 are in the locking state through the locking bolt, and the third Y-axis supporting seat 87 is prevented from sliding to influence the product conveying.
In this embodiment, the top of the first Y-axis supporting seat 81 is connected with a barrier strip 10, and the top of the third Y-axis supporting seat 87 is connected with a side pressure device 11, and the side pressure device 11 is matched with the barrier strip 10 for product positioning.
Further, the lateral pressure device 11 includes a first cylinder block 111 connected to a side wall of the third Y-axis supporting block 87, a lateral pressure cylinder 112 connected to the first cylinder block 111, and a lateral pressure bar 113 connected to an output end of the lateral pressure cylinder 112, and the lateral pressure bar 113 cooperates with the barrier bar 10 for product positioning.
By adopting the technical scheme, when a product is required to be positioned, the side pressing cylinder 112 drives the side pressing strip 113 to approach to the barrier strip 10, so that the side pressing strip 113 and the barrier strip 10 clamp the product, and the product is prevented from being out of position in the detection process.
In this embodiment, the feeding section conveying device 7 includes a first Y-axis connecting seat 71 connected to one end of the first Y-axis supporting seat 81, a third belt conveying assembly 72 connected to the first Y-axis connecting seat 71, a third driving motor 73 connected to the first Y-axis connecting seat 71 and used for driving the third belt conveying assembly 72 to rotate, a second Y-axis connecting seat 74 connected to one end of the third Y-axis supporting seat 87, a fourth belt conveying assembly 75 connected to the second Y-axis connecting seat 74, and a fourth driving motor connected to the second Y-axis connecting seat 74 and used for driving the fourth belt conveying assembly 75 to rotate, and the third belt conveying assembly 72 and the fourth belt conveying assembly 75 cooperate to convey products.
By adopting the above technical scheme, the first Y axial connecting seat 71 is connected with the first Y axial supporting seat 81, and the second Y axial connecting seat 74 is connected with the third Y axial supporting seat 87, so that the second Y axial connecting seat 74 is synchronously adjusted when the third Y axial supporting seat 87 is slidingly adjusted, thereby being more convenient and quicker. Further, the structure of the feeding section conveying device 9 is the same as that of the feeding section conveying device 7 and is symmetrically arranged with respect to each other, and no further description is given here.
In this embodiment, the in-line type internal view inspection apparatus further includes a second cylinder block 12 connected to the machine 2 and disposed between the first Y-axis supporting seat 81 and the third Y-axis supporting seat 87, and a blocking cylinder 13 connected to the second cylinder block 12, where the blocking cylinder 13 is used for lifting and blocking product transportation during product photographing.
The above embodiments are preferred embodiments of the present utility model, and besides, the present utility model may be implemented in other ways, and any obvious substitution is within the scope of the present utility model without departing from the concept of the present utility model.
Claims (10)
1. An on-line interior inspection apparatus, characterized in that: the X-axis two-dimensional photographing mechanism is used for two-dimensionally photographing and detecting the surface of a product, and the X-axis three-dimensional scanning mechanism is used for three-dimensionally scanning and detecting the contour of the product.
2. An in-line visual inspection apparatus according to claim 1, wherein: the X-axis two-dimensional photographing mechanism comprises a first X-axis driving module connected to the top of the first bracket, a first Z-axis mounting seat connected with the output end of the first X-axis driving module, an industrial area array camera connected to the top of the first Z-axis mounting seat, and a coaxial light source connected to the bottom of the first Z-axis mounting seat.
3. An in-line visual inspection apparatus according to claim 1, wherein: the X-axis three-dimensional scanning mechanism comprises a second X-axis driving module connected to the top of the second bracket, a second Z-axis mounting seat connected with the output end of the second X-axis driving module, and a 3D laser profiler connected to the second Z-axis mounting seat.
4. An in-line visual inspection apparatus according to claim 1, wherein: the Y-axis inspection mechanism comprises a feeding section conveying device, a shooting inspection section conveying device and a blanking section conveying device which are sequentially connected along the conveying direction of the product, and the shooting inspection section conveying device is connected to the machine table.
5. An in-line visual inspection apparatus according to claim 4, wherein: the shooting detection section conveying device comprises a first Y-axis supporting seat fixedly connected to the machine table, a first belt conveying assembly connected with the first Y-axis supporting seat, a first driving motor connected to the first Y-axis supporting seat and used for driving the first belt conveying assembly to rotate, a second Y-axis supporting seat fixedly connected to the machine table, a connecting rod connected with the first Y-axis supporting seat and the second Y-axis supporting seat, a third Y-axis supporting seat connected with the connecting rod in a sliding mode through a spacing adjuster, a second belt conveying assembly connected with the third Y-axis supporting seat, and a second driving motor connected to the third Y-axis supporting seat and used for driving the second belt conveying assembly to rotate.
6. An in-line visual inspection apparatus according to claim 5, wherein: the interval adjuster comprises a linear bearing, an L-shaped locking piece and a locking piece, wherein the linear bearing is connected to the third Y-axis supporting seat and is in sliding connection with the connecting rod, the L-shaped locking piece is connected with the third Y-axis supporting seat, the locking piece is connected with the L-shaped locking piece through a bolt, and the L-shaped locking piece, the locking piece and the bolt are matched to be used for compressing the connecting rod.
7. An in-line visual inspection apparatus according to claim 5, wherein: the top of first Y axial supporting seat is connected with the blend stop, the top of third Y axial supporting seat is connected with side pressure device, side pressure device is used for the product location with the blend stop cooperation.
8. The in-line visual inspection apparatus of claim 7, wherein: the side pressing device comprises a first cylinder seat connected with the side wall of the third Y-axis supporting seat, a side pressing cylinder connected with the first cylinder seat and a side pressing bar connected with the output end of the side pressing cylinder, and the side pressing bar is matched with the barrier bar and used for positioning products.
9. An in-line visual inspection apparatus according to claim 5, wherein: the feeding section conveying device comprises a first Y-axis connecting seat connected with one end of the first Y-axis supporting seat, a third belt conveying assembly connected with the first Y-axis connecting seat, a third driving motor connected with the first Y-axis connecting seat and used for driving the third belt conveying assembly to rotate, a second Y-axis connecting seat connected with one end of the third Y-axis supporting seat, a fourth belt conveying assembly connected with the second Y-axis connecting seat, and a fourth driving motor connected with the second Y-axis connecting seat and used for driving the fourth belt conveying assembly to rotate, wherein the third belt conveying assembly and the fourth belt conveying assembly are matched to convey products.
10. An in-line visual inspection apparatus according to claim 5, wherein: the on-line interior inspection equipment further comprises a second cylinder seat connected to the machine table and arranged between the first Y-axis supporting seat and the third Y-axis supporting seat, and a blocking cylinder connected to the second cylinder seat, wherein the blocking cylinder is used for jacking and blocking product conveying when a product is shot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222989729.9U CN219038849U (en) | 2022-11-08 | 2022-11-08 | Online interior inspection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222989729.9U CN219038849U (en) | 2022-11-08 | 2022-11-08 | Online interior inspection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219038849U true CN219038849U (en) | 2023-05-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222989729.9U Active CN219038849U (en) | 2022-11-08 | 2022-11-08 | Online interior inspection equipment |
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|---|---|
| CN (1) | CN219038849U (en) |
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2022
- 2022-11-08 CN CN202222989729.9U patent/CN219038849U/en active Active
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