CN205843600U - A kind of device utilizing plane mirror to carry out guard frame rail installing hole detection - Google Patents
A kind of device utilizing plane mirror to carry out guard frame rail installing hole detection Download PDFInfo
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- CN205843600U CN205843600U CN201620268899.XU CN201620268899U CN205843600U CN 205843600 U CN205843600 U CN 205843600U CN 201620268899 U CN201620268899 U CN 201620268899U CN 205843600 U CN205843600 U CN 205843600U
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Abstract
本实用新型公开了一种利用平面镜进行货架横梁安装孔检测的装置,包括底座、输送带、接近开关、挡块、推送气缸、测量托架、龙门架、图像拍摄模块、丝杠驱动模块、压紧气缸和翻转驱动模块,图像拍摄模块设有两组,用于对待测工件前后两对安装孔进行图像采集;两组图像拍摄模块包括工业相机、相机固定座、平行光源、平面镜安装座和平面镜,平行光源射出竖直向上的平行光线,平行光线透过通孔后从待测工件同一端的两个安装孔中射出,其中一条直接照射到工业相机上,另一条经过平面镜反射后照射到工业相机上。本实用新型结构简单紧凑,生产成本低,安装孔的检测过程连续在线进行,无需中断生产过程,极大提高了生产效率和检测效率。
The utility model discloses a device for detecting the installation hole of a shelf crossbeam by using a plane mirror, which comprises a base, a conveyor belt, a proximity switch, a block, a push cylinder, a measuring bracket, a gantry frame, an image shooting module, a screw drive module, a pressing There are two sets of image capture modules, which are used to collect images of the two pairs of mounting holes before and after the workpiece to be measured; the two sets of image capture modules include industrial cameras, camera holders, parallel light sources, plane mirror mounts and Plane mirror, the parallel light source emits vertically upward parallel light rays, and the parallel light rays pass through the through hole and then shoot out from the two mounting holes at the same end of the workpiece to be measured, one of which directly shines on the industrial camera, and the other shines on the industrial camera after being reflected by the plane mirror. on camera. The utility model has the advantages of simple and compact structure, low production cost, and the detection process of the installation hole is continuously carried out on-line without interrupting the production process, which greatly improves the production efficiency and detection efficiency.
Description
技术领域technical field
本实用新型涉及货架生产领域,更具体地说,尤其涉及一种利用平面镜进行货架横梁安装孔检测的装置。The utility model relates to the field of shelf production, in particular to a device for detecting mounting holes of shelf beams by using a plane mirror.
背景技术Background technique
现代化大生产促使工业生产社会化、专业化、高度机械化和自动化,这就要求物资的供应应分发及时、迅速、准确,同时也促使仓储技术得到了迅速的发展。钢货架作为仓储设备中的一员,是现代物流中心、配送中心必不可少的组成部分。货架是仓库现代化和提高效率的重要工具,货架泛指存放货物的架子,货架是用于存放成件物品的保管设备。例如,在一般的商店里,货物往往陈列在货架上,为了改善货物的陈列,以便于装在和卸载货物,而使用了大量不同的构件,其中,货架横梁的长度是否合格,直接影响货架能够正常安装,影响货架最终质量。Modern large-scale production promotes the socialization, specialization, high mechanization and automation of industrial production, which requires that the supply of materials should be distributed in a timely, rapid and accurate manner, and also promotes the rapid development of storage technology. As a member of storage equipment, steel shelves are an indispensable part of modern logistics centers and distribution centers. Shelves are an important tool for warehouse modernization and efficiency improvement. Shelves generally refer to shelves for storing goods, and shelves are storage equipment for storing items. For example, in general stores, goods are often displayed on shelves. In order to improve the display of goods and facilitate loading and unloading of goods, a large number of different components are used. Among them, whether the length of the shelf beam is qualified or not directly affects the ability of the shelf. Normal installation will affect the final quality of the shelf.
现有的货架横梁基本采用钣金构件快速冲压切断后制成,货架横梁形状为长条状,其两端分别开有一对安装孔,长条状的一条侧边向上翻起形成支撑面,并加强横梁的承重能力,在其支撑面上同样设置有若干对安装孔。货架横梁的长度是横梁货架横梁是否合格的一个非常重要的指标,同时在长度合格的情况下安装孔的位置也必须非常精确。然而货架横梁在生产的过程中需要经过冲压成型、冲孔、切断三个工序,对货架横梁的长度检测过程是在所有工艺完成后进行测量的,其测量方式往往是人工抽检;由于长度检测是所有工艺完成后进行的,因此,生产中的某一工序一旦出现故障而未及时发现,会导致呈批不合格产品出现,因此在生产线上设置一台用于检测货架横梁长度和安装孔位置是否合格的装置显得尤为必要。Existing shelf beams are basically made of sheet metal components after rapid stamping and cutting. The shape of the shelf beams is long strips, with a pair of mounting holes at both ends, and one side of the long strips is turned up to form a support surface. To strengthen the load-bearing capacity of the beam, several pairs of mounting holes are also arranged on its supporting surface. The length of the shelf beam is a very important indicator of whether the shelf beam is qualified. At the same time, the position of the installation hole must be very accurate when the length is qualified. However, the shelf beam needs to go through three processes of stamping, punching and cutting in the production process. The length detection process of the shelf beam is measured after all processes are completed. The measurement method is often manual sampling inspection; because the length detection is It is carried out after all the processes are completed. Therefore, once a fault occurs in a certain process in the production and is not found in time, it will lead to batches of unqualified products. Qualified devices are particularly necessary.
由于货架横梁安装孔的位置相对于货架横梁的位置时相对固定的,因此,只需要使用自学习的方法,对已知合格的标准件进行自学习,将已知合格的标准件固定在某一固定位置,再利用工业相机对标准件进行拍摄,拍摄出的安装孔位置必然是固定的,得出合格品的拍摄图像;在检测待测货架横梁时仅需将待测货架横梁移动到上述固定位置,再利用位置固定的工业相机进行再次拍摄,利用拍摄出的安装孔的图像与合格品的拍摄图像进行对比,一方面既可以了解安装孔是否存在缺陷,另一方也可以通过安装孔的中心位置来判断待测工件的长度是否合格。Since the position of the installation hole of the shelf beam is relatively fixed relative to the position of the shelf beam, it is only necessary to use the self-learning method to perform self-learning on the known qualified standard parts, and fix the known qualified standard parts at a certain position. Fix the position, and then use an industrial camera to take pictures of the standard parts. The position of the installation holes photographed must be fixed, and the captured image of the qualified product is obtained; when detecting the shelf beam to be tested, it is only necessary to move the beam of the shelf to be tested to the above fixed Position, and then use the fixed position of the industrial camera to take another shot, and compare the captured image of the mounting hole with the image of the qualified product. On the one hand, you can know whether there is a defect in the mounting hole, and on the other hand, you can also pass through the center of the mounting hole. position to determine whether the length of the workpiece to be measured is qualified.
但是,由于货架横梁两端通常具有两个安装孔,两个安装孔之间的间距往往是安装孔直径的4-6倍,因此,在实际拍摄过程中往往需要采用两个工业相机拍摄同一端的两个安装孔或者利用像素较高的工业相机进行拍摄;若采用两个工业相机进行货架横梁同一端两个安装孔的拍摄,一方面浪费了资源,提高了设备成本,另一方面,两个工业相机之间的安装比较复杂,互相容易产生影响;若使用单个工业相机进行拍摄,由于两个安装孔之间的间距较大,拍摄出的安装孔图像清晰度不高,检测精度较低,图像处理的难度较大,因此满足实际的生产需要。However, since there are usually two installation holes at both ends of the shelf beam, and the distance between the two installation holes is often 4-6 times the diameter of the installation hole, therefore, it is often necessary to use two industrial cameras to take photos of the same end in the actual shooting process. Two mounting holes or use industrial cameras with higher pixels to shoot; if two industrial cameras are used to shoot two mounting holes at the same end of the shelf beam, on the one hand, resources are wasted and equipment costs are increased; on the other hand, two The installation of industrial cameras is more complicated and they are easy to affect each other; if a single industrial camera is used for shooting, due to the large distance between the two mounting holes, the image definition of the captured mounting holes is not high, and the detection accuracy is low. Image processing is more difficult, so it meets the actual production needs.
实用新型内容Utility model content
本实用新型的目的在于针对上述现有技术的不足,提供一种利用平面镜进行货架横梁安装孔检测的装置,该装置利用工业相机在切断工序之后对货架横梁的安装孔进行自动检测,测量准确性高,无需人工操作,自动化程度高,能够及时了解货架横梁是否合格以便及时对前置其他工序进行调整,从而提高货架横梁整体的生产质量。The purpose of this utility model is to provide a device for detecting the installation hole of the shelf crossbeam with a flat mirror for the above-mentioned deficiencies in the prior art. The device uses an industrial camera to automatically detect the installation hole of the shelf crossbeam after the cutting process, and the measurement accuracy High, no manual operation, high degree of automation, can know whether the shelf beam is qualified in time, so as to adjust other pre-processes in time, so as to improve the overall production quality of the shelf beam.
本实用新型的技术方案是这样实现的:一种利用平面镜进行货架横梁安装孔检测的装置,包括底座、输送带、接近开关、挡块、推送气缸、测量托架、龙门架、图像拍摄模块、丝杠驱动模块、压紧气缸和翻转驱动模块,所述输送带设置在底座上,所述输送带的进料口连接前置切断工序的出料口,所述输送带的末端沿输送带运动方向依次设置接近开关和挡块,所述接近开关内嵌在底座上并用于检测底座上是否有待测工件经过,所述挡块固定在底座上方并用于对待测工件进行限位;所述输送带的一侧设置有垂直于输送带运送方向设置的推送气缸,另一侧设置有测量托架,所述接近开关触发后控制推送气缸运动,推送气缸将输送带上的待测工件推送到测量托架上;所述压紧气缸设置在测量托架上且靠近输送带的进料口,所述压紧气缸用于沿输送带运动方向压紧待测工件;所述龙门架固定在测量托架正上方,龙门架的左右两端通过两根支架固定在底座上;所述测量托架的两端通过两根转动轴连接底座,所述翻转驱动模块分别连接底座和测量托架,翻转驱动模块运动时驱动所述测量托架沿两根转动轴旋转;The technical scheme of the utility model is realized in the following way: a device for detecting the installation hole of the shelf beam by using a plane mirror, including a base, a conveyor belt, a proximity switch, a block, a push cylinder, a measuring bracket, a gantry, an image shooting module, Lead screw drive module, compression cylinder and flip drive module, the conveyor belt is set on the base, the feed port of the conveyor belt is connected to the discharge port of the pre-cutting process, and the end of the conveyor belt moves along the conveyor belt The direction is provided with a proximity switch and a stopper in turn. The proximity switch is embedded in the base and is used to detect whether there is a workpiece to be measured on the base. The stopper is fixed above the base and is used to limit the workpiece to be measured; the conveying One side of the belt is provided with a push cylinder perpendicular to the conveying direction of the conveyor belt, and the other side is provided with a measuring bracket. After the proximity switch is triggered, the movement of the push cylinder is controlled, and the push cylinder pushes the workpiece on the conveyor belt to the measuring position. on the bracket; the pressing cylinder is arranged on the measuring bracket and close to the feeding port of the conveyor belt, and the pressing cylinder is used to compress the workpiece to be measured along the moving direction of the conveyor belt; the gantry is fixed on the measuring bracket directly above the frame, the left and right ends of the gantry frame are fixed on the base through two brackets; When the module moves, the measuring bracket is driven to rotate along two rotation axes;
所述图像拍摄模块设有两组,两组图像拍摄模块分别设置在测量托架的前后两端,用于对待测工件前后两对安装孔进行图像采集;两组图像拍摄模块包括工业相机、相机固定座、平行光源、平面镜安装座和平面镜,工业相机通过相机固定座安装在测量托架上方的龙门架上,平行光源设置在测量托架的底部,平行光源设置在工业相机的正下方,所述平面镜倾斜设置在工业相机和测量托架之间,所述平面镜通过平面镜固定座安装在相机固定座上;所述工业相机正下方的测量托架上还设有通孔,平行光源射出竖直向上的平行光线,平行光线透过通孔后从待测工件同一端的两个安装孔中射出,其中一条直接照射到工业相机上,另一条经过平面镜反射后照射到工业相机上。The image capture module is provided with two groups, and the two groups of image capture modules are respectively arranged at the front and rear ends of the measuring bracket, and are used for image acquisition of two pairs of mounting holes before and after the workpiece to be measured; the two groups of image capture modules include industrial cameras , camera mount, parallel light source, plane mirror mount and plane mirror, the industrial camera is installed on the gantry above the measurement bracket through the camera mount, the parallel light source is set at the bottom of the measurement bracket, and the parallel light source is set directly below the industrial camera , the plane mirror is installed obliquely between the industrial camera and the measuring bracket, and the plane mirror is installed on the camera fixing base through the plane mirror fixing base; the measuring bracket directly below the industrial camera is also provided with a through hole, and the parallel light source emits Vertically upward parallel light, the parallel light passes through the through hole and shoots out from the two installation holes at the same end of the workpiece to be measured, one of which directly shines on the industrial camera, and the other shines on the industrial camera after being reflected by a plane mirror.
进一步的,还包括丝杠驱动模块,所述丝杠驱动模块固定在龙门架上;所述丝杠驱动模块包括定位电机、联轴器和滚珠丝杠,定位电机固定在龙门架上,滚珠丝杠通过两个轴承座固定在龙门架上,所述滚珠丝杠与输送带平行设置,定位电机通过联轴器连接滚珠丝杠,所述滚珠丝杠上套装有滑块,其中一组图像拍摄模块的工业相机通过相机安装座固定在龙门架的一端,另一组图像拍摄模块的工业相机通过相机安装座固定在滑块上,所述定位电机驱动滚珠丝杠转动时带动与滑块连接的工业相机和平面镜沿所述滚珠丝杠直线运动。Further, it also includes a screw drive module, the screw drive module is fixed on the gantry; the screw drive module includes a positioning motor, a coupling and a ball screw, the positioning motor is fixed on the gantry, and the ball screw The rod is fixed on the gantry frame through two bearing seats. The ball screw is set parallel to the conveyor belt. The positioning motor is connected to the ball screw through a coupling. The ball screw is equipped with a slider. A set of images The industrial camera of the shooting module is fixed on one end of the gantry frame through the camera mount, and the industrial camera of the other group of image capture modules is fixed on the slider through the camera mount, and the positioning motor drives the ball screw to rotate with the slider The connected industrial camera and plane mirror move linearly along the ball screw.
进一步的,所述推送气缸设置在输送带的中部,推送气缸的前端设置有第一推料板。Further, the push cylinder is arranged in the middle of the conveyor belt, and the front end of the push cylinder is provided with a first push plate.
进一步的,所述测量托架靠近输送带的一侧设置有斜坡面。Further, the side of the measuring bracket close to the conveyor belt is provided with a slope surface.
进一步的,所述输送带的进料口的两端设置有两块限位挡板,两块限位挡板平行设置,且两块限位挡板之间的间距等于输送带的宽度。Further, two limit baffles are arranged at both ends of the feeding port of the conveyor belt, and the two limit baffles are arranged in parallel, and the distance between the two limit baffles is equal to the width of the conveyor belt.
进一步的,所述测量托架上设置有L型挡边,L型挡边的两条挡边相互垂直,L型挡边的一条挡边推送气缸压紧待测工件时待测工件另一端的限位,L型挡边的另一条挡边用于压紧气缸压紧待测工件时待测工件另一端的限位。Further, the measuring bracket is provided with L-shaped ribs, the two ribs of the L-shaped ribs are perpendicular to each other, and when one rib of the L-shaped rib pushes the cylinder to compress the workpiece to be measured, the Limit, the other rib of the L-shaped rib is used for the limit of the other end of the workpiece to be measured when the compression cylinder compresses the workpiece to be measured.
进一步的,所述滑块上设有U型凹槽,相机安装座底部设有条型滑块,所述滑块通过U型凹槽套装在条形滑轨上。Further, the slider is provided with a U-shaped groove, and the bottom of the camera mount is provided with a bar-shaped slider, and the slider is set on the bar-shaped slide rail through the U-shaped groove.
进一步的,所述测量托架上设有磁栅尺,所述压紧气缸的活塞杆端部连接第二推料板,第二推料板上设置有与所述磁栅尺相配合的磁栅头。Further, the measuring bracket is provided with a magnetic scale, and the end of the piston rod of the pressing cylinder is connected to a second pusher plate, and the second pusher plate is provided with a magnetic scale matched with the magnetic scale. grid head.
进一步的,所述翻转驱动模块包括第一支座、第二支座和翻转气缸,第一支座固定在底座上,第二支座固定在测量托架上,翻转气缸的两端分别与第一支座和第二支座铰接。Further, the turning drive module includes a first support, a second support and a turning cylinder, the first support is fixed on the base, the second support is fixed on the measurement bracket, and the two ends of the turning cylinder are respectively connected to the first A support and a second support are hinged.
本实用新型的技术构思为:待测工件在前置切断工序中会由一条整体的长带状钣金件切断成一根一根的待测工件,在待测工件完成切断工序之后,切断后的待测工件依旧会被未切断的长条状钣金件推动向前运动,并由前置切断工序的出料口进入输送带前端的进料口处,由两块限位挡板限制待测工件的运动方向不会发生偏移,待测工件经过两块限位挡板进入检测装置;待测工件进入输送带后会被输送带带动加速运动,输送带设置的运动速度是前置切断工序中出料口处待测工件速度的1.5-2倍,待测工件在输送带的加速带动下迅速进入检测装置中,经过接近开关并抵达挡块位置,被挡块挡住无法继续运动,接近开关接收到待测工件经过的信号,并将该信号传输给控制器,控制器控制推送气缸开始运动,推送气缸将待测工件从输送带推送至测量托架上并被测量托架的L型挡边的一条挡边挡住,此时压紧气缸气缸运动,将待测工件向测量托架的L性挡边的另一条挡边方向压紧,当压紧气缸和推送气缸均完成压紧操作时,待测工件处于测量位置;采用测量托架两端的图像拍摄系统对测量托架上的待测工件进行拍摄,取得待测工件两端安装孔位置的图像;将两组图像拍摄系统的图像进行图像处理,将二者与标准图像对比,判断依据为安装孔在图像中的中心点位置、安装孔的大小以及安装孔边缘是否存在缺陷,若安装孔的中心点位置与标准图像一致,则表示待测工件的长度与标准长度相同,该待测工件为合格件;若安装孔中心点位置与标准图像不同,则表示待测工件的长度和标准长度不相同,该待测工件为不合格待测工件;若安装孔大小不合格或安装孔边缘存在缺陷,则表示安装孔不合格,待测工件亦为不合格待测工件。The technical concept of the utility model is: the workpiece to be measured will be cut into individual workpieces to be measured by a whole long strip-shaped sheet metal in the pre-cutting process, and after the workpiece to be measured completes the cutting process, the cut The workpiece to be tested will still be pushed forward by the uncut long sheet metal parts, and will enter the feeding port at the front end of the conveyor belt from the outlet of the pre-cutting process, and the workpiece to be tested will be restricted by two limit baffles. The movement direction of the workpiece will not shift, the workpiece to be measured enters the detection device through two limit baffles; the workpiece to be measured will be driven by the conveyor belt to accelerate after entering the conveyor belt, and the movement speed set by the conveyor belt is the pre-cutting process. The speed of the workpiece to be tested at the middle outlet is 1.5-2 times. The workpiece to be tested quickly enters the detection device under the acceleration of the conveyor belt, passes through the proximity switch and reaches the position of the stopper. It is blocked by the stopper and cannot continue to move. The proximity switch Receive the signal that the workpiece to be measured passes, and transmit the signal to the controller, the controller controls the push cylinder to start moving, and the push cylinder pushes the workpiece to be measured from the conveyor belt to the measuring bracket and the L-shaped stop of the measured bracket One of the ribs on the side is blocked, and the cylinder of the compression cylinder moves at this time to compress the workpiece to be measured to the other side of the L-shaped rib of the measuring bracket. When both the compression cylinder and the push cylinder have completed the compression operation , the workpiece to be measured is at the measurement position; the image capture system at both ends of the measurement bracket is used to shoot the workpiece to be measured on the measurement bracket, and the images of the mounting holes at both ends of the workpiece to be measured are obtained; the images of the two sets of image capture systems are Perform image processing, compare the two with the standard image, and judge based on the center point position of the installation hole in the image, the size of the installation hole, and whether there are defects on the edge of the installation hole. If the center point position of the installation hole is consistent with the standard image, then Indicates that the length of the workpiece to be tested is the same as the standard length, and the workpiece to be tested is qualified; if the position of the center point of the mounting hole is different from the standard image, it means that the length of the workpiece to be tested is different from the standard length, and the workpiece to be tested is unqualified The workpiece to be tested; if the size of the mounting hole is unqualified or there are defects on the edge of the mounting hole, it means that the mounting hole is unqualified, and the workpiece to be tested is also an unqualified workpiece to be tested.
测量完毕后,推送气缸和压紧气缸快速复位,翻转驱动模块运动,带动测量托架转动下料,下料完毕后翻转驱动模块带动测量托架回复到初始位置。由于本实用新型单次测量过程仅需2-5s,单个待测工件测量完毕后刚好上一道工序单个待测工件切断完毕,因此检测过程能够连续自动进行。After the measurement is completed, the push cylinder and the compression cylinder are quickly reset, the flip drive module moves, and the measurement bracket is driven to rotate and unload. After the blanking is completed, the flip drive module drives the measurement bracket to return to the initial position. Since the single measurement process of the utility model only needs 2-5s, the single workpiece to be measured is cut off in the previous process just after the measurement of a single workpiece to be measured is completed, so the detection process can be continuously and automatically carried out.
在压紧气缸运动的过程中,压紧气缸前端的磁栅头会在磁栅尺上运动,此时根据磁栅头的运动距离能够计算出待测工件的长度,该长度能够直接的读出,主要用于设定已知合格件时使用。During the movement of the pressing cylinder, the magnetic grating head at the front end of the compressing cylinder will move on the magnetic scale. At this time, the length of the workpiece to be measured can be calculated according to the moving distance of the magnetic grating head, and the length can be directly read. , which is mainly used when setting known qualified parts.
本实用新型的一组工业相机设置在丝杠驱动模块上,主要用于调整该组工业相机与另一组工业相机之间的间距,以便适应不同长度的待测工件的测量。A group of industrial cameras of the utility model is arranged on the lead screw driving module, and is mainly used for adjusting the distance between the group of industrial cameras and another group of industrial cameras, so as to adapt to the measurement of workpieces to be measured with different lengths.
由于货架横梁的两端均设有两个安装孔,两个安装孔本身的尺寸不足10mm,但是两个安装孔之间的间距往往在40mm以上,因此如果直接采用工业相机进行拍摄,需要将两个安装孔拍摄到同一个工业相机中则必须要采用分辨率较高的工业相机才能够拍摄到较为清晰的安装孔图片,否则拍摄到的安装孔占整个画面的比例太小,不利于后期的图像处理工作;而利用平面镜反射原理,将透过其中一个安装孔的平行光线经过反射镜反射到工业相机上,其成像接近另一个安装孔的成像,这样工业相机中采集到的图像占整个画面的比例将会在增大,能够有效提高图像处理的速度;由于本实用新型采用自学习的方法利用已知合格件取得标准图像,再利用拍摄图像与标准图像对比的方法来判断待测工件是否合格,因此即使工业相机拍摄到的图像是一个圆和一个椭圆,作为对比的标准图像也同样是一个圆和一个椭圆,因此在最后的图像处理阶段不会产生任何要影响;本实用新型的目的主要是通过安装孔是否合格判断安装孔和待测工件长度是否合格,合格品进入下一道工序,不合格品直接另作处理,因此无需对安装孔具体哪里不合格做出详细要求。Since there are two installation holes at both ends of the shelf beam, the size of the two installation holes themselves is less than 10mm, but the distance between the two installation holes is often more than 40mm, so if you directly use an industrial camera to shoot, you need to place the two If two mounting holes are photographed in the same industrial camera, an industrial camera with a higher resolution must be used to capture a clearer picture of the mounting hole, otherwise the proportion of the captured mounting hole to the entire picture is too small, which is not conducive to the later stage. Image processing work; and using the principle of plane mirror reflection, the parallel light passing through one of the mounting holes is reflected to the industrial camera through the mirror, and its image is close to that of the other mounting hole, so that the image collected by the industrial camera occupies the entire screen The ratio will be increasing, which can effectively improve the speed of image processing; because the utility model adopts the method of self-learning and uses the known qualified parts to obtain standard images, and then uses the method of comparing the captured images with the standard images to judge whether the workpiece to be tested is Qualified, so even if the image captured by the industrial camera is a circle and an ellipse, the standard image for comparison is also a circle and an ellipse, so it will not have any influence in the final image processing stage; the purpose of the utility model It mainly judges whether the installation hole and the length of the workpiece to be measured are qualified by whether the installation hole is qualified. The qualified products enter the next process, and the unqualified products are directly processed separately. Therefore, there is no need to make detailed requirements on where the installation holes are unqualified.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、本实用新型结构简单紧凑,生产成本低,安装孔的检测过程连续在线进行,无需中断生产过程,极大提高了生产效率和检测效率。1. The utility model has the advantages of simple and compact structure, low production cost, and the detection process of the installation hole is continuously carried out online without interrupting the production process, which greatly improves the production efficiency and detection efficiency.
2、本实用新型利用工业相机进行图像采集的方式进行安装孔的检测,并通过安装孔的中心点在图像上的位置来判断待测货架横梁是否合格,并通过将待测货架横梁两端的安装孔拍摄图像与标准图像作对比的方法来判断安装孔是否存在缺陷以及待测工件的长度是否合格,该检测过程方便,检测精度高。2. The utility model uses an industrial camera for image acquisition to detect the installation hole, and judges whether the beam of the shelf to be tested is qualified through the position of the center point of the installation hole on the image, and through the installation of the two ends of the beam of the shelf to be tested The hole shooting image is compared with the standard image to judge whether there is a defect in the installation hole and whether the length of the workpiece to be tested is qualified. The detection process is convenient and the detection accuracy is high.
3、本实用新型实现了检测过程的自动上料、自动检测和自动下料,整个过程无需人工处理,避免了人力检测易出现的各种人为因素导致的测量误差;整个装置自动化程度高,极大提高了检测效率和检测质量。3. The utility model realizes the automatic feeding, automatic detection and automatic unloading of the detection process. The whole process does not need manual processing, which avoids the measurement errors caused by various human factors that are easy to occur in manual detection; the whole device has a high degree of automation and is extremely Greatly improved detection efficiency and detection quality.
4、本实用新型能够通过丝杠驱动模块调整两个工业相机之间的距离,使得本装置适用于各种不同尺寸的货架横梁的检测。4. The utility model can adjust the distance between two industrial cameras through the screw drive module, so that the device is suitable for the detection of shelf beams of various sizes.
5、本实用新型利用平面镜反射的原理将距离较远的两个安装孔的成像靠近,工业相机实际拍摄的安装孔大小比不用平面镜反射的情况下放大了多倍,因此采用像素较低的工业相机亦可拍出清晰度较高的图像,降低了设备的成本,提高了图像处理的速度和准确性。5. The utility model uses the principle of plane mirror reflection to bring the images of two far away installation holes close together. The size of the installation hole actually photographed by the industrial camera is many times larger than that without the reflection of the plane mirror. Therefore, the industrial camera with lower pixels is adopted. The camera can also take images with higher definition, which reduces the cost of equipment and improves the speed and accuracy of image processing.
6、本实用新型在压紧气缸上设置磁栅头,利用压紧气缸的运动距离间接计算出待测工件的长度,进一步的增强测量的效果,提高检测的准确性。6. The utility model sets a magnetic grating head on the compression cylinder, and uses the movement distance of the compression cylinder to indirectly calculate the length of the workpiece to be measured, further enhancing the measurement effect and improving the accuracy of detection.
附图说明Description of drawings
下面结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。The utility model will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but it does not constitute any limitation to the utility model.
图1是本实用新型一种利用平面镜进行货架横梁安装孔检测的装置的立体图。Fig. 1 is a perspective view of a device for detecting mounting holes of shelf beams by using a plane mirror of the present invention.
图2是本实用新型一种利用平面镜进行货架横梁安装孔检测的装置的主视图。Fig. 2 is a front view of a device for detecting mounting holes of shelf beams by using a plane mirror of the present invention.
图3是本实用新型一种利用平面镜进行货架横梁安装孔检测的装置的仰视图。Fig. 3 is a bottom view of a device for detecting mounting holes of shelf beams by using a plane mirror of the present invention.
图4是本实用新型一种利用平面镜进行货架横梁安装孔检测的装置的俯视图。Fig. 4 is a top view of a device for detecting mounting holes of shelf beams using a plane mirror according to the present invention.
图5是本实用新型A-A剖视图。Fig. 5 is A-A sectional view of the utility model.
图6是本实用新型测量托架结构示意图。Fig. 6 is a schematic diagram of the structure of the measuring bracket of the present invention.
图7是本实用新型滑块结构示意图。Fig. 7 is a schematic diagram of the slider structure of the utility model.
图8是本实用新型翻转驱动模块的安装示意图。Fig. 8 is a schematic diagram of installation of the turning drive module of the present invention.
图9是本实用新型图像拍摄模块的结构示意及光路图。Fig. 9 is a schematic structural diagram and an optical path diagram of the image capturing module of the present invention.
图10是本实用新型单个工业相机拍摄到的图像示意图。Fig. 10 is a schematic diagram of images captured by a single industrial camera of the present invention.
图中,1-底座、2-待测工件、3-输送带、4-推送气缸、5-测量托架、6-工业相机、7-平面镜、8-压紧气缸、9-接近开关、10-挡块、11-龙门架、12-定位电机、13-滚珠丝杠、14-联轴器、15-限位挡板、16-L型挡边、17-支架、18-轴承座、19-滑块、20-第一推料板、21-第二推料板、22-斜坡面、23-条形滑轨、24-通孔、25-磁栅头、26-磁栅尺、27-第一支座、28-第二支座、29-翻转气缸、30-相机安装座、31-平面镜安装座、32-平行光源。In the figure, 1-base, 2-workpiece to be tested, 3-conveyor belt, 4-push cylinder, 5-measurement bracket, 6-industrial camera, 7-plane mirror, 8-pressing cylinder, 9-proximity switch, 10 -block, 11-gantry, 12-positioning motor, 13-ball screw, 14-coupling, 15-limit baffle, 16-L-shaped rib, 17-bracket, 18-bearing seat, 19 -slider, 20-the first pusher plate, 21-the second pusher plate, 22-slope surface, 23-bar slide rail, 24-through hole, 25-magnetic grid head, 26-magnetic scale, 27 -first support, 28-second support, 29-overturn cylinder, 30-camera mount, 31-plane mirror mount, 32-parallel light source.
具体实施方式detailed description
下面结合附图对本实用新型进行进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
参阅图1~10所示,本实用新型的一种利用平面镜7进行货架横梁安装孔检测的装置包括底座1、输送带3、接近开关9、挡块10、推送气缸4、测量托架5、龙门架11、图像拍摄模块、丝杠驱动模块、压紧气缸8和翻转驱动模块,所述输送带3设置在底座1上,所述输送带3的进料口连接前置切断工序的出料口,所述输送带3的末端沿输送带3运动方向依次设置接近开关9和挡块10,所述接近开关9内嵌在底座1上并用于检测底座1上是否有待测工件经过,所述挡块10固定在底座1上方并用于对待测工件进行限位;所述输送带3的一侧设置有垂直于输送带3运送方向设置的推送气缸4,另一侧设置有测量托架5,所述接近开关9触发后控制推送气缸4运动,推送气缸4将输送带3上的待测工件推送到测量托架5上;所述压紧气缸8设置在测量托架5上且靠近输送带3的进料口,所述压紧气缸8用于沿输送带3运动方向压紧待测工件;所述龙门架11固定在测量托架5正上方,龙门架11的左右两端通过两根支架17固定在底座1上;所述测量托架5的两端通过两根转动轴连接底座1,所述翻转驱动模块分别连接底座1和测量托架5,翻转驱动模块运动时驱动所述测量托架5沿两根转动轴旋转。Referring to Figures 1 to 10, a device for detecting mounting holes of shelf beams using a plane mirror 7 of the present invention includes a base 1, a conveyor belt 3, a proximity switch 9, a stopper 10, a push cylinder 4, a measuring bracket 5, Gantry 11, image capture module, lead screw drive module, compression cylinder 8 and overturn drive module, the conveyor belt 3 is arranged on the base 1, and the feed port of the conveyor belt 3 is connected to the discharge of the pre-cutting process The end of the conveyor belt 3 is provided with a proximity switch 9 and a stopper 10 in sequence along the moving direction of the conveyor belt 3. The proximity switch 9 is embedded in the base 1 and is used to detect whether there is a workpiece to be measured on the base 1. The stopper 10 is fixed above the base 1 and is used to limit the position of the workpiece to be measured; one side of the conveyor belt 3 is provided with a push cylinder 4 perpendicular to the conveying direction of the conveyor belt 3, and the other side is provided with a measuring bracket 5 , the proximity switch 9 is triggered to control the movement of the push cylinder 4, and the push cylinder 4 pushes the workpiece to be measured on the conveyor belt 3 onto the measuring bracket 5; the pressing cylinder 8 is arranged on the measuring bracket 5 and is close to the conveying The feed port of the band 3, the pressing cylinder 8 is used to press the workpiece to be measured along the moving direction of the conveyor belt 3; The root bracket 17 is fixed on the base 1; the two ends of the measuring bracket 5 are connected to the base 1 through two rotating shafts, and the turning drive module is connected to the base 1 and the measuring bracket 5 respectively, and the turning driving module drives the The measuring carriage 5 rotates about two axes of rotation.
所述图像拍摄模块设有两组,两组图像拍摄模块分别设置在测量托架5的前后两端,用于对待测工件2前后两对安装孔进行图像采集;两组图像拍摄模块包括工业相机6、相机固定座、平行光源32、平面镜安装座31和平面镜7,工业相机6通过相机固定座安装在测量托架5上方的龙门架11上,平行光源32设置在测量托架5的底部,平行光源32设置在工业相机6的正下方,所述平面镜7倾斜设置在工业相机6和测量托架5之间,所述平面镜7通过平面镜7固定座安装在相机固定座上;所述工业相机6正下方的测量托架5上还设有通孔24,平行光源32射出竖直向上的平行光线,平行光线透过通孔24后从待测工件2同一端的两个安装孔中射出,其中一条直接照射到工业相机6上,另一条经过平面镜7反射后照射到工业相机6上。Described image capturing module is provided with two groups, and two groups of image capturing modules are respectively arranged on the front and rear ends of measuring bracket 5, and is used for two pairs of mounting holes before and after the workpiece 2 to be measured to carry out image acquisition; Two groups of image capturing modules include Industrial camera 6, camera fixing base, parallel light source 32, plane mirror mounting base 31 and plane mirror 7, industrial camera 6 is installed on the gantry 11 above measuring bracket 5 by camera fixing base, parallel light source 32 is arranged on measuring bracket 5 At the bottom, the parallel light source 32 is arranged directly below the industrial camera 6, and the plane mirror 7 is obliquely arranged between the industrial camera 6 and the measurement bracket 5, and the plane mirror 7 is installed on the camera holder by the plane mirror 7 holder; The measuring bracket 5 directly below the industrial camera 6 is also provided with a through hole 24, and the parallel light source 32 emits vertically upward parallel light rays. , one of which directly shines on the industrial camera 6, and the other shines on the industrial camera 6 after being reflected by the plane mirror 7.
本装置还包括丝杠驱动模块,所述丝杠驱动模块固定在龙门架11上;所述丝杠驱动模块包括定位电机12、联轴器14和滚珠丝杠13,定位电机12固定在龙门架11上,滚珠丝杠13通过两个轴承座18固定在龙门架11上,所述滚珠丝杠13与输送带3平行设置,定位电机12通过联轴器14连接滚珠丝杠13,所述滚珠丝杠13上套装有滑块19,其中一组图像拍摄模块的工业相机6通过相机安装座30固定在龙门架11的一端,另一组图像拍摄模块的工业相机6通过相机安装座30固定在滑块19上,所述定位电机12驱动滚珠丝杠13转动时带动与滑块19连接的工业相机6和平面镜7沿所述滚珠丝杠13直线运动。The device also includes a screw drive module, the screw drive module is fixed on the gantry 11; the screw drive module includes a positioning motor 12, a coupling 14 and a ball screw 13, and the positioning motor 12 is fixed on the gantry 11, the ball screw 13 is fixed on the gantry 11 through two bearing housings 18, the ball screw 13 is arranged parallel to the conveyor belt 3, the positioning motor 12 is connected to the ball screw 13 through the coupling 14, and the ball A slide block 19 is set on the lead screw 13, wherein the industrial camera 6 of one group of image capture modules is fixed on one end of the gantry 11 through the camera mount 30, and the industrial camera 6 of the other group of image capture modules passes through the camera mount 30 Fixed on the slider 19, the positioning motor 12 drives the ball screw 13 to rotate and drives the industrial camera 6 and the plane mirror 7 connected to the slider 19 to move linearly along the ball screw 13.
所述推送气缸4设置在输送带3的中部,推送气缸4的前端设置有第一推料板20。推送气缸4设置的位置并不仅限于输送带3的中部,还可以是输送带3中部靠近出料端的方向,其位置可调;推送气缸4的位置主要取决于需要检测的待测工件的长度,在推送气缸4位置调整时只要保证推送气缸4距离挡块10的距离等于待测工件长度的一半即可,这样就可以保证推送气缸4推送待测工件时一直处于待测工件的中部。第一推料板20与待测工件的接触面为垂直于工作面的平面,且第一推料板20与待测工件的接触面平行于输送带的运动方向,推送气缸4运动时直接通过第一推料板20将待测工件向测量托架5方向平推。The pushing cylinder 4 is arranged in the middle of the conveyor belt 3 , and the front end of the pushing cylinder 4 is provided with a first pushing plate 20 . The position of pushing cylinder 4 is not limited to the middle part of conveyor belt 3, it can also be the direction that the middle part of conveyor belt 3 is close to the discharge end, and its position is adjustable; the position of pushing cylinder 4 mainly depends on the length of the workpiece to be measured that needs to be detected. As long as the distance between the push cylinder 4 and the stopper 10 is equal to half of the length of the workpiece to be measured, it can be ensured that the push cylinder 4 is always in the middle of the workpiece to be measured when the position of the push cylinder 4 is adjusted. The contact surface of the first pushing plate 20 and the workpiece to be measured is a plane perpendicular to the working surface, and the contact surface of the first pushing plate 20 and the workpiece to be measured is parallel to the moving direction of the conveyor belt, and the pushing cylinder 4 directly passes through the The first pushing plate 20 pushes the workpiece to be measured horizontally toward the measuring bracket 5 .
所述测量托架5靠近输送带3的一侧设置有斜坡面22。测量托架5在翻转驱动模块的作用下绕转动轴旋转时若无该斜坡面22的作用必然会导致测量托架5的边缘与底座1之间发生触碰,导致转动不能正常进行;同时斜坡面22能够方便待测工件2从底座1进入测量托架5中,防止待测工件在底座1和测量托架5的连接处卡住。A slope surface 22 is provided on the side of the measuring bracket 5 close to the conveyor belt 3 . When the measurement bracket 5 rotates around the rotation axis under the action of the overturn drive module, if there is no effect of the slope surface 22, it will inevitably cause contact between the edge of the measurement bracket 5 and the base 1, causing the rotation to not proceed normally; The surface 22 can facilitate the workpiece 2 to be measured to enter the measuring bracket 5 from the base 1 and prevent the workpiece to be measured from being stuck at the joint between the base 1 and the measuring bracket 5 .
所述输送带3的进料口的两端设置有两块限位挡板15,两块限位挡板15平行设置,且两块限位挡板15之间的间距等于输送带3的宽度。The two ends of the feed port of the conveyor belt 3 are provided with two limit baffles 15, the two limit baffles 15 are arranged in parallel, and the distance between the two limit baffles 15 is equal to the width of the conveyor belt 3 .
所述测量托架5上设置有L型挡边16,L型挡边16的两条挡边相互垂直,L型挡边16的一条挡边推送气缸4压紧待测工件时待测工件另一端的限位,L型挡边16的另一条挡边用于压紧气缸8压紧待测工件时待测工件另一端的限位。L型挡边16的两条挡边对待测工件的两条边进行定位,保证每根待测工件检测时的位置相同。Described measuring bracket 5 is provided with L-shaped rib 16, and two ribs of L-shaped rib 16 are perpendicular to each other, and when one rib of L-shaped rib 16 pushes cylinder 4 to compress workpiece to be measured, the workpiece to be measured is another The spacing at one end, the other rib of the L-shaped rib 16 is used for the spacing of the other end of the workpiece to be measured when the compression cylinder 8 compresses the workpiece to be measured. The two sides of the L-shaped rib 16 are positioned on the two sides of the workpiece to be measured, so as to ensure that the positions of each workpiece to be measured are the same when detected.
所述滑块19上设有U型凹槽,相机安装座30底部设有条型滑块19,所述滑块19通过U型凹槽套装在条形滑轨23上。条形导轨23和滚珠丝杠13的共同作用下保证滑块19沿与输送带3运动方向平行的方向直线运动。The slider 19 is provided with a U-shaped groove, and the bottom of the camera mount 30 is provided with a bar-shaped slider 19 , and the slider 19 is set on the bar-shaped slide rail 23 through the U-shaped groove. Under the combined action of the strip guide rail 23 and the ball screw 13, the slider 19 is guaranteed to move linearly in a direction parallel to the moving direction of the conveyor belt 3 .
所述测量托架5上设有磁栅尺26,所述压紧气缸8的活塞杆端部连接第二推料板21,第二推料板21上设置有与所述磁栅尺26相配合的磁栅头25。压紧气缸8运动时带动压紧气缸8前端的第二推料板21运动,第二推料板21运动时带动磁栅头25同步运动,磁栅头25检测压紧气缸8移动的距离,根据压紧气缸8初始位置时磁栅尺26的数据可以计算出待测工件的长度。磁栅尺26的主要作用是在更换测量不同尺寸的待测工件时,对标准待测工件长度的测量。The measuring bracket 5 is provided with a magnetic scale 26, and the end of the piston rod of the pressing cylinder 8 is connected to a second pushing plate 21, and the second pushing plate 21 is provided with a magnetic scale 26 corresponding to the magnetic scale 26. Matched magnetic grid head 25. When the compression cylinder 8 moves, it drives the second pusher plate 21 at the front end of the compression cylinder 8 to move. When the second pusher plate 21 moves, it drives the magnetic grid head 25 to move synchronously. The magnetic grid head 25 detects the distance that the compression cylinder 8 moves. The length of the workpiece to be measured can be calculated according to the data of the magnetic scale 26 when the initial position of the cylinder 8 is pressed. The main function of the magnetic scale 26 is to measure the length of the standard workpiece to be measured when replacing and measuring workpieces to be measured with different sizes.
所述翻转驱动模块包括第一支座27、第二支座28和翻转气缸29,第一支座27固定在底座1上,第二支座28固定在测量托架5上,翻转气缸29的两端分别与第一支座27和第二支座28铰接。翻转气缸29的底座连接第一支座27,翻转气缸29的活塞杆端部连接第二支座28,第一支座27是固定不动的,翻转气缸29运动时本身会绕第一支座27进行转动,翻转气缸29的活塞杆端部带动第二支座29绕测量托架5上的两根转动轴转动,从而实现测量托架5的旋转下料。翻转驱动模块采用凸轮机构,能够保证测量托架在一定角度范围内转动。Described overturn drive module comprises first support 27, second support 28 and overturn cylinder 29, and first support 27 is fixed on the base 1, and second support 28 is fixed on the measuring bracket 5, and the overturn cylinder 29 Both ends are hinged to the first support 27 and the second support 28 respectively. The base of the overturning cylinder 29 is connected to the first support 27, and the end of the piston rod of the overturning cylinder 29 is connected to the second support 28. The first support 27 is fixed, and the overturning cylinder 29 itself will go around the first support when it moves. 27 rotates, and the piston rod end of the overturning cylinder 29 drives the second bearing 29 to rotate around the two rotating shafts on the measuring bracket 5, thereby realizing the rotating blanking of the measuring bracket 5. The overturn driving module adopts a cam mechanism, which can ensure that the measuring bracket rotates within a certain angle range.
本实用新型整体设置在密闭不透光的环境中,防止光线对平行光源32射出的平行光线产生影响。The utility model is arranged in an airtight and opaque environment as a whole, so as to prevent the light from affecting the parallel light emitted by the parallel light source 32 .
以上所举实施例为本实用新型的较佳实施方式,仅用来方便说明本实用新型,并非对本实用新型作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本实用新型所提技术特征的范围内,利用本实用新型所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本实用新型的技术特征内容,均仍属于本实用新型技术特征的范围内。The above-mentioned embodiments are preferred implementation modes of the present utility model, which are only used to facilitate the description of the present utility model, and are not intended to limit the present utility model in any form. Anyone with ordinary knowledge in the technical field, if they do not depart from this utility model Within the scope of the technical features mentioned in the utility model, the equivalent embodiments that make partial changes or modifications made by using the technical content disclosed in the utility model, and do not deviate from the technical features of the utility model, still belong to the technical features of the utility model In the range.
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| CN105783719A (en) * | 2016-03-31 | 2016-07-20 | 浙江工业大学 | Device for detecting mounting holes of shelf beam by use of plane mirrors |
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| CN105783719A (en) * | 2016-03-31 | 2016-07-20 | 浙江工业大学 | Device for detecting mounting holes of shelf beam by use of plane mirrors |
| CN105783719B (en) * | 2016-03-31 | 2018-07-03 | 浙江工业大学 | A kind of device that guard frame rail mounting hole detection is carried out using plane mirror |
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