CN219031226U

CN219031226U - Carpet processing is with rolling up discharging device

Info

Publication number: CN219031226U
Application number: CN202222654819.2U
Authority: CN
Inventors: 毕志岗; 万忠香; 陈立格
Original assignee: Xingtai Linghang New Material Technology Co ltd
Current assignee: Xingtai Linghang New Material Technology Co ltd
Priority date: 2022-10-10
Filing date: 2022-10-10
Publication date: 2023-05-16
Anticipated expiration: 2032-10-10

Abstract

The utility model relates to the technical field of carpet production, in particular to a rolling and discharging device for carpet processing, which comprises a tensioning roller, a rolling and discharging device and a rolling and discharging device, wherein the tensioning roller is arranged on a base in a lifting manner under the driving of a lifting component; the winding roller is arranged behind the tensioning roller, and two ends of the winding roller are respectively connected with two supporting beams on the base through two quick-release assemblies; the quick-dismantling assembly comprises a first side face, wherein one side of the mounting plate, facing the wind-up roll, is provided with a first clamping block and a second clamping block from top to bottom, one opposite side of the two clamping blocks is provided with an arc-shaped groove, the arc-shaped groove is matched with the end part of the wind-up roll, and the second clamping block is close to or far away from the first clamping block under the action of an adjusting component; the connecting shaft is arranged on a second side surface opposite to the first side surface on the mounting plate and is connected with the corresponding support beam rotating shaft; the motor is connected with one of the connecting shafts; the compaction assembly is arranged above the wind-up roll. The utility model solves the problems of loose winding of carpets and complex dismounting mode of winding rollers.

Description

Carpet processing is with rolling up discharging device

Technical Field

The utility model relates to the technical field of carpet production, in particular to a rolling and discharging device for carpet processing.

Background

The carpet is a floor dressing made of natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk, grass yarns and the like through braiding, tufting or spinning by a manual or mechanical process. The carpet is generally placed in a cab, so that the comfort level of a driver can be improved, and the carpet needs to be rolled in the production and manufacturing process so as to be convenient to transport and assemble and disassemble.

At present, in the carpet device convenient to rolling of patent number CN202122181238.7, its advantage has been realized the rolling to the carpet to and be convenient for dismantle the reel, but because the carpet material is comparatively soft, if the carpet does not have good tensioning force when the rolling, can make the rolling of carpet comparatively loose, easily produce the fold, lead to the rolling effect not good. On the other hand, because the disassembly and assembly mode of the carpet winding roller is complicated, the efficiency is lower when unloading, and the overall winding efficiency can be influenced.

Disclosure of Invention

In view of the above, the utility model provides a rolling and discharging device for carpet processing, which aims to solve the problems of loose rolling of carpets and complex dismounting mode of a rolling roller in the prior art.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: a carpet processing is with rolling discharging device, includes:

the tensioning roller is driven by the lifting assembly to be arranged on the base in a lifting manner;

the winding roller is arranged behind the tensioning roller, and two ends of the winding roller are respectively connected with two supporting beams on the base through two quick-release assemblies;

the quick-release assembly comprises a mounting plate, one side of the mounting plate, facing the winding roller, is a first side surface, a first clamping block and a second clamping block are arranged on the first side surface up and down, arc grooves are formed in the opposite sides of the two clamping blocks, the arc grooves are matched with the end parts of the winding roller, and the second clamping block is close to or far away from the first clamping block under the action of an adjusting member so as to clamp or separate from the end parts of the winding roller; a connecting shaft is arranged on a second side surface of the mounting plate, which is opposite to the first side surface, and the connecting shaft is connected with a corresponding supporting beam rotating shaft;

the power output end of the motor is connected with a connecting shaft in one of the quick-release assemblies so as to drive the wind-up roll to rotate through the quick-release assembly;

and the compaction assembly is arranged above the wind-up roller and is used for compacting the carpet on the wind-up roller.

A further improvement of the utility model is that the adjustment member comprises:

the first end of the screw rod is connected with the support plate arranged on the mounting plate in a threaded manner and penetrates through the support plate, and then is connected with the second clamping block through a rotating shaft; and

the nut is rotatably arranged on the support plate and is in threaded connection with the screw rod.

A further improvement of the present utility model is that the lifting assembly comprises:

the two support rods are arranged on two sides of the first mounting frame, the tensioning rollers are rotatably arranged on the first mounting frame, the lower ends of the support rods penetrate through the support frames arranged on the base, and then a U-shaped frame is arranged on the support frames, and idler wheels are rotatably arranged on the U-shaped frame;

the two sliding blocks are respectively arranged in the supporting frames below the two supporting rods in a horizontal sliding way, and wedge-shaped surfaces above the two sliding blocks are in rolling connection with the outer circumferential surfaces of the corresponding rollers; and

and the driving component is connected with the two sliding blocks and is used for driving the two sliding blocks to synchronously slide.

The utility model further improves that the driving component comprises a connecting rod, two ends of the connecting rod are respectively connected with the two sliding blocks, and the connecting rod can drive the two sliding blocks to horizontally slide under the driving of the first hydraulic cylinder.

A further development of the utility model is that the wedge-shaped surface has an angle of 25 ° to 40 ° to the horizontal.

The utility model is further improved in that a first spring is sleeved on the supporting rod between the supporting frame and the U-shaped frame.

The utility model further improves that the compressing component comprises a compressing roller which is parallel to the winding roller, and is rotatably arranged above the winding roller under the action of connecting members arranged at two ends of the compressing roller and is abutted against the outer circumferential surface of the winding roller.

A further improvement of the present utility model is that the connecting member comprises:

the first connecting rod comprises a first rod body and a second rod body which are perpendicular to each other, and the first rod body is hinged with the supporting beam;

the first end of the second connecting rod is connected with the end rotating shaft of the compaction roller, and the second end of the second connecting rod is hinged with the second rod body;

the second spring is arranged between the second connecting rod and the first rod body, the first end of the second spring is connected with the first rod body, and the second end of the second spring is connected with the second end of the second connecting rod; and

the cylinder body of the second hydraulic cylinder is hinged with the supporting beam, and the end part of the piston rod of the second hydraulic cylinder is hinged with the splicing part of the first rod body and the second rod body;

when the piston rod of the second hydraulic cylinder stretches out and draws back, the first connecting rod can be driven to swing, and the pressing roller is driven to lift through the second connecting rod and the second spring.

The utility model is further improved in that two side plates are arranged on the mounting plates at two sides of the support plate, and two sides of the second clamping block are respectively connected with the two side plates in a sliding manner.

According to a further improvement of the utility model, an open slot is arranged between the side plate and the first clamping block, and the width of the open slot is smaller than the thickness of the second clamping block.

By adopting the technical scheme, the utility model has the following technical progress:

the utility model provides a rolling and discharging device for carpet processing, which is characterized in that a lifting component drives a tensioning roller to lift to adjust Zhang Jinli when a carpet is rolled, a pressing roller in the pressing component is abutted against the carpet of a rolling roller, and the two components are matched with each other, so that the carpet is rolled tightly, the situation that the carpet is wrinkled is reduced, and a quick-dismantling component is arranged, so that the rolling roller is easy and convenient to disassemble and assemble, and the rolling efficiency is improved.

The technical progress is mainly realized by the following detailed technical improvements:

the driving member in the lifting assembly drives the two sliding blocks to synchronously slide, so that the two rollers roll on the wedge-shaped surfaces on the corresponding sliding blocks to drive the two supporting rods to lift, the tensioning roller on the first mounting frame lifts to adjust the tensioning force of the carpet during winding, the probability of generating wrinkles can be greatly reduced, and the winding effect is better. The roller and the wedge-shaped surface can be ensured to be in good contact by arranging the first spring, so that the lifting is stable.

In the compaction assembly, the two ends of the compaction roller can drive the first connecting rod to swing by taking the first end as the center of a circle through the second hydraulic cylinder, so that the second connecting rod drives the compaction roller to lift, and under the action of the second spring, the compaction roller is always elastically abutted on a carpet wound by the winding roller, so that the carpet is compacted in the winding process, the winding is compact, the loosening is difficult, and the wrinkling is difficult to generate.

Through the nut in the rotation quick detach subassembly, make the screw rod rotate to drive the second clamp block and be close to first clamp block, make the arc wall on two clamp blocks press from both sides the tip of wind-up roll tightly, drive the connecting axle through the motor and rotate, make the mounting panel and fix the wind-up roll on the mounting panel and produce and rotate, the dismouting is simple, work efficiency is high.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.

FIG. 1 is a schematic view of the overall structure of a rolling and discharging device according to the present utility model;

FIG. 2 is a schematic view of a lifting assembly according to the present utility model;

FIG. 3 is a schematic view of a compression assembly according to the present utility model;

FIG. 4 is a schematic view of a quick release assembly according to the present utility model;

reference numerals illustrate:

the device comprises a base, 11-supporting frames, 12-supporting beams, 20-tensioning rollers, 30-lifting components, 31-supporting rods, 32-first installation frames, 33-rollers, 34-sliding blocks, 341-wedge faces, 35-connecting rods, 36-first hydraulic cylinders, 37-sliding rails, 40-winding rollers, 50-quick-dismantling components, 51-connecting shafts, 52-mounting plates, 521-side plates, 522-open grooves, 53-first clamping blocks, 54-second clamping blocks, 55-arc grooves, 56-screws, 57-supporting plates, 58-nuts, 60-motors, 70-pressing components, 71-pressing rollers, 72-first connecting rods, 721-first rod bodies, 722-second rod bodies, 73-second hydraulic cylinders, 74-second connecting rods and 75-second springs.

Detailed Description

Technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it should be apparent that in the following description, specific details are set forth such as the specific system structure, technology, etc. for the purpose of illustration rather than limitation, in order to provide a thorough understanding of the embodiments of the present utility model. It will be apparent, however, to one skilled in the art that the present utility model may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present utility model with unnecessary detail.

The utility model provides a rolling and discharging device for carpet processing, which can be seen from the accompanying drawings 1-4 of the specification, and comprises: the device comprises a tensioning roller 20, a lifting assembly 30, a wind-up roller 40, a quick-release assembly 50 and a compacting assembly 70.

The tensioning roller 20 is arranged on the base 10 in a lifting manner under the drive of the lifting assembly 30; the wind-up roll 40 is arranged behind the tensioning roll 20, and two ends of the wind-up roll 40 are respectively connected with two support beams 12 on the base 10 through two quick-release assemblies 50; the quick-dismantling assembly 50 comprises a mounting plate 52, one side of the mounting plate 52 facing the winding roller 40 is a first side surface, a first clamping block 53 and a second clamping block 54 are arranged on the first side surface up and down, arc grooves 55 are formed in the opposite sides of the two clamping blocks, the arc grooves 55 are matched with the end part of the winding roller 40, and the second clamping block 54 is close to or far away from the first clamping block 53 under the action of an adjusting member so as to clamp or separate the end part of the winding roller 40; a second side surface opposite to the first side surface on the mounting plate 52 is provided with a connecting shaft 51, and the connecting shaft 51 is connected with a corresponding supporting beam 12 through a rotating shaft; the power output end of the motor 60 is connected with the connecting shaft 51 in one of the quick-release assemblies 50 so as to drive the wind-up roll 40 to rotate through the quick-release assembly 50; the pressing component 70 is disposed above the wind-up roller 40, and is used for pressing the carpet on the wind-up roller 40, so that the winding of the carpet is compact.

As an example, as can be seen from fig. 4 of the specification, the adjusting member includes: the first end of the screw 56 is connected with a support plate 57 arranged on the mounting plate 52 in a threaded manner and penetrates through the support plate, and then is connected with a second clamping block 54 in a rotating shaft manner; the nut 58 is rotatably provided on the support plate 57, and is screwed with and penetrates the screw 56.

The carpet is placed above the tensioning roller 20, and when the carpet is wound, the height of the tensioning roller 20 is adjusted through the lifting component 30, so that the carpet is good in Zhang Jinli, the carpet cannot be too loose when the carpet is wound due to too small tensioning force, wrinkles are generated, the winding effect is poor, and the carpet cannot be damaged due to the fact that the carpet is pulled by large force due to too large tensioning force. And the compacting component 70 is matched with the tensioning roller 20 in the rolling process to compact the carpet on the rolling roller 40, so that the generation of wrinkles during rolling of the carpet is further prevented, and the rolling compaction of the carpet can be ensured.

When the wind-up roll 40 needs to be disassembled, the nut 58 is unscrewed, and then the hand wheel arranged at the end part of the screw rod 56 is rotated to drive the second clamping block 54 to be separated from the first clamping block 53, so that the wind-up roll 40 is separated from the arc-shaped groove 55, and the disassembly is convenient; when the wind-up roll 40 is installed, two ends of the wind-up roll 40 are placed in the arc grooves 55 of the first clamping blocks 53, the second clamping blocks 54 are close to the first clamping blocks 53 by rotating the screw rods 56, the two arc grooves 55 clamp the end parts of the wind-up roll 40, the screw rods 56 are locked and limited through the nuts 58, and the placing screw rods 56 rotate. After the two ends of the wind-up roller 40 are respectively connected with the quick-release assemblies 50, the connecting shaft 51 in one of the quick-release assemblies 50 is connected with the power output end of the motor 60, and the motor 60 drives the connecting shaft 51 to rotate, so that the mounting plate 52 and the wind-up roller 40 fixed on the mounting plate 52 rotate to wind up the carpet, the wind-up roller 40 is easy to assemble and disassemble, and the working efficiency is high.

As an example, as can be seen from fig. 2 of the specification, the lifting assembly 30 includes: the upper ends of the two support rods 31 are respectively arranged at two sides of the first mounting frame 32, the tensioning roller 20 is rotatably arranged on the first mounting frame 32, the lower ends of the support rods 31 penetrate through the support frame 11 arranged on the base 10 and are provided with U-shaped frames, and the U-shaped frames are rotatably provided with idler wheels 33; the two sliding blocks 34 are symmetrically and slidably arranged on the base 10 below the supporting rod 31, and wedge-shaped surfaces 341 above the two sliding blocks 34 are in rolling connection with the outer circumferential surfaces of the corresponding rollers 33; the driving member is connected to the two sliding blocks 34, and is used for driving the two sliding blocks 34 to slide synchronously.

The driving member drives the two sliding blocks 34 to slide synchronously, and in this process, the two rollers 33 roll on the wedge-shaped surfaces 341 on the corresponding sliding blocks 34 and drive the two supporting rods 31 to lift, and the tensioning roller 20 on the first mounting frame 32 is lifted.

In this embodiment, as can be seen from fig. 2 of the specification, the driving member includes a connecting rod 35, two ends of which are respectively connected to the two sliding blocks 34, and the connecting rod 35 can drive the two sliding blocks 34 to slide horizontally under the driving of the first hydraulic cylinder 36. The connecting rod 35 drives the two sliding blocks 34 to move in parallel to the carpet advancing direction under the driving of the first hydraulic cylinder 36, so that the tensioning roller 20 achieves the lifting effect. The sliding groove arranged at the lower end of the sliding block 34 is in sliding connection with the sliding rail 37 and is matched with the sliding rail. Specifically, the sliding groove may be a T-shaped groove, which is adapted to the shape of the sliding rail 37.

In this embodiment, the wedge 341 is angled 25 ° -40 ° from horizontal. When the first hydraulic cylinder 36 stretches and contracts, the lifting distance of the supporting rod 31 is reduced, the lifting speed of the supporting rod 31 can be reduced, and therefore the height of the tensioning roller 20 can be adjusted more accurately.

A first spring is sleeved on the supporting rod 31 between the supporting frame 11 and the U-shaped frame. The roller 33 and the wedge-shaped surface 341 can ensure good contact by arranging the first spring, so that the lifting is stable.

As an example, as shown in fig. 3 of the drawings, the compressing assembly 70 includes a compressing roller 71 parallel to the wind-up roller 40 and rotatably disposed above the wind-up roller 40, and the compressing roller 71 is abutted against the outer circumferential surface of the wind-up roller 40 by the connection members disposed at both ends of the compressing roller 71.

In this embodiment, as can be seen from fig. 3 of the specification, the connecting member includes: the first link 72 includes a first rod 721 and a second rod 722 perpendicular to each other, and the first rod 721 is hinged to the support beam 12; the first end of the second connecting rod 74 is connected with the end rotating shaft of the pinch roller 71, and the second end is hinged with the second rod body 722; the second spring 75 is disposed between the second link 74 and the first rod 721, and a first end of the second spring 75 is connected to the first rod 721, and a second end of the second spring 75 is connected to a second end of the second link 74; the cylinder body of the second hydraulic cylinder 73 is hinged with the supporting beam 12, and the end part of a piston rod of the second hydraulic cylinder is hinged with the splicing part of the first rod 721 and the second rod 722; when the piston rod of the second hydraulic cylinder 73 stretches, the first connecting rod can be driven to swing, and the pressing roller 71 is driven to lift through the second connecting rod 74 and the second spring 75.

In the pressing assembly 70, when the thickness of the winding roller 40 is larger and larger, the second hydraulic cylinder 73 can drive the first connecting rod 72 to swing by taking the hinge of the first rod body 721 as the center of a circle, meanwhile, the second spring 75 and the second spring 75 can drive the end part of the pressing roller 71 to lift, the pressing roller 71 has elastic pressure on the winding roller 40, and the pressing roller 71 can be elastically abutted on the carpet wound by the winding roller 40 all the time, so that the carpet is pressed in the winding process, the winding is compact, the loosening is difficult, and the wrinkling is difficult to generate.

In this embodiment, as can be seen from fig. 4 of the specification, two side plates 521 are provided on the mounting plate 52 at both sides of the support plate 57, and both sides of the second clamping block 54 are slidably connected to the two side plates 521. The second clamping block 54 is slidable in a recess formed between the two side plates 521, which serves as a guide for the second clamping block 54.

In this embodiment, as can be seen from fig. 4 of the specification, an open slot 522 is provided between the side plate 521 and the first clamping block 53, so that a worker can conveniently take and place the winding roller 40 from the open slot 522 when the worker is detached from the winding roller, and the width of the open slot 522 is smaller than the thickness of the second clamping block 54, so as to prevent the second clamping block 54 from falling from the open slot 522.

It should be noted that in this patent application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus, does not include, without limitation, additional elements that are defined by the term "include" an.

The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model, and are intended to be included in the scope of the present utility model.

Claims

1. The utility model provides a carpet processing is with rolling up discharging device which characterized in that includes:

2. The carpet processing roll discharge device of claim 1 wherein said adjustment member comprises:

3. The carpet processing roll discharge device of claim 2 wherein said elevator assembly comprises:

4. A carpet processing rolling and discharging device according to claim 3, wherein said driving member comprises a connecting rod, both ends of which are respectively connected with two said sliding blocks, said connecting rod being driven by a first hydraulic cylinder to drive said two sliding blocks to slide horizontally.

5. A carpet processing roll discharge device according to claim 3 wherein said wedge surface is at an angle of 25 ° to 40 ° to the horizontal.

6. The carpet processing roll-up and discharge device of claim 5, wherein a first spring is sleeved on the support rod between the support frame and the U-shaped frame.

7. The carpet processing, reeling and discharging device according to any one of claims 1 to 6, wherein the pressing assembly includes a pressing roller parallel to the reeling roller, and is rotatably disposed above the reeling roller by a connection member provided at both ends of the pressing roller, and is abutted against an outer circumferential surface of the reeling roller.

8. The carpet processing roll discharge device of claim 7 wherein said connecting member comprises:

9. The carpet processing rolling and discharging device according to claim 2, wherein two side plates are arranged on the mounting plates on two sides of the support plate, and two sides of the second clamping block are respectively connected with the two side plates in a sliding manner.

10. The carpet processing roll-up and discharge device of claim 9, wherein an open slot is provided between the side plate and the first clamping block, and the open slot has a width less than a thickness of the second clamping block.