CN218878913U - Winding device for producing vehicle carpet - Google Patents
Winding device for producing vehicle carpet Download PDFInfo
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- CN218878913U CN218878913U CN202223095471.4U CN202223095471U CN218878913U CN 218878913 U CN218878913 U CN 218878913U CN 202223095471 U CN202223095471 U CN 202223095471U CN 218878913 U CN218878913 U CN 218878913U
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- 238000004804 winding Methods 0.000 title claims abstract description 52
- 230000009471 action Effects 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims description 23
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 12
- 230000006872 improvement Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 208000004350 Strabismus Diseases 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of processing of vehicle carpets, in particular to a winding device for producing vehicle carpets, which comprises a guide component, a tension roller and a wind-up roller which are arranged in sequence according to the advancing direction of materials; the tensioning roller is rotatably arranged on the mounting frame above the bottom plate, the lower part of the mounting frame is connected with the adjusting piece, and the adjusting piece drives the mounting frame to lift under the action of the guide members on the two sides of the bottom plate; the winding roller is rotatably arranged on the bottom plate under the driving of the motor; the winding roller is provided with a pressing assembly above the winding roller, the pressing assembly comprises a squeezing roller and two pushing components, the squeezing roller is arranged above the winding roller in parallel and can be arranged in a rotating mode, and the two pushing components are arranged at two ends of the squeezing roller respectively. The utility model provides a carpet's tensile force can not be adjusted when coiling among the prior art to and comparatively loose problem of coiling of carpet.
Description
Technical Field
The utility model relates to an automobile-used carpet processing technology field specifically is a take-up device of automobile-used carpet production usefulness.
Background
The carpet for vehicle is a matching device commonly used in the cab of the motor vehicle, and in the manufacturing process before the carpet for vehicle is divided into carpet tiles, the carpet needs to be rolled up for storage.
At present, some existing carpet winding devices are not provided with a tension adjusting mechanism, if the tension of a carpet is too large during the winding process, the carpet is easy to deform and may be torn seriously, if the tension is too small, the carpet may be wrinkled, and the winding effect of the carpet is not good; and because the material of carpet is more soft, be difficult to the rolling when the rolling compact, lead to that the carpet rolling is accomplished the back occupation space great, inconvenient carrying on is transported in batches.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a take-up device of automobile-used carpet production usefulness aims at solving among the prior art tensile force of carpet when rolling up and can not adjust to the comparatively loose problem of coiling of carpet.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a winding device for producing a carpet for a vehicle comprises a bottom plate, wherein a guide component, a tension roller and a winding roller are sequentially arranged on the bottom plate according to the advancing direction of materials,
the guide assembly is used for guiding the materials to advance;
the tensioning roller is rotatably arranged on the mounting frame above the bottom plate, the lower part of the mounting frame is connected with the adjusting piece, and the adjusting piece drives the mounting frame to lift under the action of the guide members on the two sides of the bottom plate;
the winding roller is rotatably arranged on the bottom plate under the driving of a motor;
be provided with above the wind-up roll and compress tightly the subassembly, establish and be used for making the material rolling tight real, compress tightly the subassembly and include squeeze roll and two promotion components, the squeeze roll is parallel and rotationally set up wind-up roll top, two the promotion component sets up respectively the both ends of squeeze roll, it is used for making to promote the component the squeeze roll will carpet on the wind-up roll compresses tightly.
The utility model discloses a further improvement lies in, the promotion component includes:
the first end of the connecting rod is hinged with the lower surface of the bracket above the winding roller, and the second end of the connecting rod is connected with a rotating shaft at the end part of the extrusion roller; and
the first hydraulic cylinder is arranged on the upper surface of the support, the end part of a piston rod of the first hydraulic cylinder penetrates through the support and then is hinged with the first sliding block, and the first sliding block is in sliding connection with and matched with the first groove in the middle of the connecting rod.
The utility model discloses a further improvement lies in, the both ends of tensioning roller are in through two fine setting subassemblies setting respectively on the mounting bracket, the fine setting subassembly includes:
the second sliding block is arranged in a second groove vertically formed in the end part of the mounting frame in a vertically sliding mode, and the second sliding block is connected with a rotating shaft at the end part of the tensioning roller;
the connecting column is arranged on the lower surface of the second sliding block, and the lower end of the connecting column is nested in the guide sleeve arranged on the second groove; and
the spring is sleeved on the connecting column, the first end of the spring is connected with the lower surface of the second sliding block, and the second end of the spring is connected with the bottom of the second groove.
The utility model discloses a further improvement lies in, the regulating part is the second pneumatic cylinder.
The utility model discloses a further improvement lies in, the guide member includes:
the two guide rails are vertically and symmetrically arranged on two sides of one end of the mounting rack; and
and the rollers are respectively arranged on two sides of the end part of the mounting frame and are in rolling connection with the corresponding third grooves on the guide rail.
The utility model discloses a further improvement lies in, the guide assembly includes:
the guide roller is arranged in parallel with the tensioning roller, and two ends of the guide roller are respectively connected with the rotating shafts of the supporting plates on two sides of the bottom plate;
the two limiting plates are arranged at two ends of the guide roller in parallel and symmetrically and are in rolling connection with the outer circumferential surface of the guide roller; and
and the driving component is connected with the two limiting plates and used for driving the two limiting plates to mutually approach or keep away.
The utility model discloses a further improvement lies in, the drive component is the second screw rod, the second screw rod is on a parallel with the guide roller to rotationally set up two in the backup pad, two on the second screw rod revolve to opposite screw thread section respectively with two limiting plate threaded connection.
The utility model discloses a further improvement lies in, every the inboard of limiting plate transversely is provided with the connecting plate, the connecting plate with there is the clearance that is used for the material to pass through between the guide roller.
The utility model discloses a further improvement lies in, the outer circumferential surface of compression roller is provided with anti-skidding decorative pattern.
Due to the adoption of the technical scheme, the utility model discloses the technological progress who gains is:
the utility model provides a take-up device of automobile-used carpet production usefulness, advance forward through guide assembly guide material, adjust the tensile force of carpet through the height of regulating part regulation tensioning roller, and the both ends of tensioning roller are connected with the mounting bracket through the fine setting subassembly, and tensioning roller self also has certain tensioning regulating power. And (4) winding at a winding roller, and tightly winding the material through a pressing component. Compared with the prior art, can keep good tensioning when the rolling to the carpet, be difficult for taking place the condition of warping and fold, the compactness of wind-up roll rolling is high, and the rolling is effectual.
The above technical advances are achieved primarily by the following detailed technical improvements:
according to different width sizes of the carpet, the distance between the two limiting plates is adjusted through the driving component, so that the carpet does not deviate in the traveling process. Highly adjusting the mounting bracket through the regulating part, making the tensioning roller prop up the carpet tightly, then can also adjust the pretightning force of tensioning roller to the carpet according to the fine setting subassembly, make and to have certain tensioning controllability between tensioning roller and the carpet, consequently can make the carpet keep good tensioning, prevent that the carpet warp to and the phenomenon of fold appears when the carpet rolling.
When the wind-up roll rotates the rolling, thickness is bigger and bigger, slides in first recess through flexible first slider of driving of first pneumatic cylinder, makes the squeeze roll of connecting rod second end produce the change on the height, squeeze roll and wind-up roll connection to play an extrusion effect to the carpet on the wind-up roll, make its coiling inseparable, the rolling is effectual.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive effort.
Fig. 1 is a schematic view of the overall structure of the winding device of the present invention;
fig. 2 is a schematic structural view of the fine adjustment assembly of the present invention;
fig. 3 is a schematic structural view of the compressing assembly of the present invention;
fig. 4 is a schematic structural view of the guide assembly of the present invention;
fig. 5 is a schematic structural view of the guide member of the present invention;
description of the reference numerals:
10-bottom plate, 11-bracket, 14-support plate, 20-guide component, 21-guide roller, 22-limit plate, 23-second screw rod, 24-connecting plate, 30-tension roller, 31-mounting rack, 40-winding roller, 41-motor, 50-second hydraulic cylinder, 60-pressing component, 61-extrusion roller, 62-connecting rod, 621-first groove, 63-first hydraulic cylinder, 64-first sliding block, 70-fine adjustment component, 71-second sliding block, 72-second groove, 73-guide sleeve, 74-spring, 75-connecting column, 81-guide rail, 811-third groove and 82-roller.
Detailed description of the preferred embodiments
In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular system architectures and techniques, in order to provide a thorough understanding of the embodiments of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
The utility model provides a winding device for producing vehicle carpet, which can be known from the attached drawings 1-5 of the specification, and comprises a bottom plate 10, a guide component 20, a tension roller 30 and a wind-up roller 40 are sequentially arranged on the bottom plate according to the material advancing direction; the guide assembly 20 is used for guiding the carpet to advance; the tensioning roller 30 is rotatably arranged on the mounting frame 31 above the bottom plate 10, the lower part of the mounting frame 31 is connected with the adjusting part, and under the action of the guide members at the two sides of the bottom plate 10, the adjusting part drives the mounting frame 31 to carry out lifting adjustment, so that the carpet can keep a good tensioning condition when being wound, and the adjusting part is a second hydraulic cylinder 50, so that the carpet winding machine is simple and effective in structure and convenient to use; the winding roller 40 is rotatably arranged on the bottom plate 10 under the driving of a motor 41 and is used for winding the carpet; the compacting assembly 60 is arranged above the winding roller 40 and used for compacting materials in a winding manner, the compacting assembly 60 comprises a squeezing roller 61 and two pushing members, the squeezing roller 61 is rotatably arranged above the winding roller 40, the two pushing members are respectively arranged at two ends of the squeezing roller 61, and the pushing members are used for enabling the squeezing roller 61 to compact the carpet on the winding roller 40.
Pass through guide assembly 20 with the material, behind the tensioning roller 30 top, the winding is on wind-up roll 40, drives wind-up roll 40 through motor 41 and rotates and carry out the rolling, according to the material of carpet of difference, perhaps the rolling condition, through the nimble height of adjusting mounting bracket 31 and tensioning roller 30 of regulating part, makes the carpet can keep good tensioning, prevents to appear because of the too big carpet deformation that produces of tensile force to and the phenomenon of fold appears when the rolling of tensile force rug. When the winding roller 40 rotates for winding under the driving of the motor 41, the thickness of carpet winding is larger and larger, the extrusion rollers 61 in the pressing assembly 60 are in rolling connection with the surface of the winding roller 40 under the action of the pushing members on the two sides in the carpet winding process, and the extrusion rollers 61 play a role in extruding the carpet on the winding roller 40, so that the carpet can be tightly wound, the winding effect is good, and the condition of wrinkles generated during the carpet winding is further prevented.
As an example, as can be seen from fig. 3 of the specification, the pushing member includes: the first end of the connecting rod 62 is hinged with the lower surface of the bracket 11 above the winding roller 40, and the second end of the connecting rod is connected with the rotating shaft at the end part of the extrusion roller 61; the first hydraulic cylinder 63 is disposed on the upper surface of the bracket 11, the end of the piston rod of the first hydraulic cylinder is hinged to the first sliding block 64 after penetrating through the bracket 11, and the first sliding block 64 is slidably connected and adapted to the first groove 621 in the middle of the connecting rod 62.
When the take-up roll 40 rotates, the carpet thickness increases, the hydraulic cylinder piston rod contracts, the first sliding block 64 at the end of the piston rod slides in the first groove 621 to drive the connecting rod 62 to swing, so that the height of the squeezing roll 61 at the second end of the connecting rod 62 is increased to adapt to the change of the carpet thickness on the take-up roll 40.
As an embodiment, as can be seen from fig. 2 of the specification, both ends of the tension roller 30 are respectively disposed on the mounting frame 31 through two fine adjustment assemblies 70, the fine adjustment assemblies 70 have elastic adjustment capability with the tension roller 30, and the fine adjustment assemblies 70 include: the second sliding block 71 is arranged in a second groove 72 vertically arranged at the end part of the mounting frame 31 in a vertically sliding manner, and the second sliding block 71 is connected with the end part of the tension roller 30 in a rotating shaft manner; the connecting column 75 is arranged on the lower surface of the second slider 71, and the lower end of the connecting column 75 is nested in the guide sleeve 73 arranged on the second groove 72; the spring 74 is sleeved on the connecting column 75, a first end of the spring 74 is connected with the lower surface of the second sliding block 71, and a second end of the spring 74 is connected with the bottom of the second groove 72.
When the carpet tension is too large, the second sliding block 71 slides downwards in the second sliding groove, the second sliding block 71 can be adjusted up and down in a self-adaptive mode through the spring 74, and the pre-tightening force of the tensioning roller 30 on the carpet can be adjusted. The tension roller 30 and the carpet have certain elastic deformation capacity through the arranged spring 74, so that the carpet can be kept well tensioned.
In this embodiment, as can be seen from fig. 5 in the specification, the guide member includes: the two guide rails 81 are vertically and symmetrically arranged on two sides of one end of the mounting rack 31; the rollers 82 are respectively disposed at two sides of the end of the mounting frame 31 and are in rolling connection with the corresponding third grooves 811 on the guide rail 81. When the second hydraulic cylinder 50 drives the mounting frame 31 to ascend and descend, the plurality of rollers 82 roll in the third groove 811, so that the mounting frame 31 is guided, the guiding effect is good, and the structure is simple.
As an example, as can be seen from fig. 4 in the specification, the guide assembly 20 includes: the guide roller 21 and the tension roller 30 are arranged in parallel, and two ends of the guide roller are respectively connected with the rotating shafts of the supporting plates 14 on two sides of the bottom plate 10; the two limit plates 22 are arranged at two ends of the guide roller 21 in parallel and symmetrically and are connected with the outer circumferential surface of the guide roller 21 in a rolling way; the driving member is connected to the two limiting plates 22 for driving the two limiting plates 22 to approach or move away from each other.
According to the different width sizes of carpet, adjust the distance between two limiting plate 22 through the driving member, two limiting plate 22 are spacing to the width direction of carpet, make the carpet not take place to squint in the in-process of marcing.
In this embodiment, as can be seen from fig. 4 in the specification, the driving member is a second screw 23, the second screw 23 is rotatably disposed on the two support plates 14 parallel to the guide roller 21, and two screw segments of the second screw 23 with opposite rotation directions are respectively in threaded connection with the two limit plates 22. The end of the second screw 23 is provided with a handle, and the distance between the two limiting plates 22 can be adjusted manually.
In this embodiment, as can be seen from fig. 4 in the specification, a connecting plate 24 is transversely arranged on the inner side of each limiting plate 22, and a gap for passing the carpet is formed between the connecting plate 24 and the guide roller 21. The carpet is wound under the guide roller 21 and passes through the gap, and the advancing of the carpet is further limited.
In this embodiment, the outer circumferential surface of compression roller is provided with anti-skidding decorative pattern, can increase the frictional force between compression roller and the carpet, better plays the effect of compressing tightly to the carpet rolling.
It is noted that, in the present patent application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Furthermore, the terms "comprises," comprising, "or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus, and the phrase" comprising a.once.a.limited element does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the element.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (9)
1. The winding device for producing the carpet for the vehicle is characterized by comprising a bottom plate, wherein a guide component, a tensioning roller and a winding roller are sequentially arranged on the bottom plate according to the material advancing direction, wherein,
the guide assembly is used for guiding the materials to advance;
the tensioning roller is rotatably arranged on the mounting frame above the bottom plate, the lower part of the mounting frame is connected with the adjusting piece, and the adjusting piece drives the mounting frame to lift under the action of the guide members on the two sides of the bottom plate;
the winding roller is rotatably arranged on the bottom plate under the driving of a motor;
the winding roller top is provided with compresses tightly the subassembly, establishes to be used for making the material rolling tight, compress tightly the subassembly and include squeeze roll and two promotion components, the squeeze roll is parallel and rotationally set up the winding roller top, two the promotion component sets up respectively the both ends of squeeze roll, it is used for making to promote the component the squeeze roll will carpet on the winding roller compresses tightly.
2. The winding device for carpet manufacturing of vehicles according to claim 1, wherein the pushing member comprises:
the first end of the connecting rod is hinged with the lower surface of the bracket above the winding roller, and the second end of the connecting rod is connected with a rotating shaft at the end part of the extrusion roller; and
the first hydraulic cylinder is arranged on the upper surface of the support, the end part of a piston rod of the first hydraulic cylinder penetrates through the support and then is hinged with the first sliding block, and the first sliding block is in sliding connection with and matched with the first groove in the middle of the connecting rod.
3. The winding device for carpet production of vehicles as claimed in claim 2, wherein the two ends of the tension roller are respectively disposed on the mounting frame through two fine adjustment components, the fine adjustment components comprise:
the second sliding block is arranged in a second groove vertically formed in the end part of the mounting frame in a vertically sliding mode, and the second sliding block is connected with a rotating shaft at the end part of the tensioning roller;
the connecting column is arranged on the lower surface of the second sliding block, and the lower end of the connecting column is nested in the guide sleeve arranged on the second groove; and
the spring is sleeved on the connecting column, the first end of the spring is connected with the lower surface of the second sliding block, and the second end of the spring is connected with the bottom of the second groove.
4. The winding device for carpet manufacturing for vehicles as claimed in claim 2, wherein the adjusting member is a second hydraulic cylinder.
5. The winding device for carpet manufacturing of vehicles according to claim 4, wherein the guide member comprises:
the two guide rails are vertically and symmetrically arranged on two sides of one end of the mounting rack; and
and the plurality of rollers are respectively arranged on two sides of the end part of the mounting rack and are in rolling connection with the corresponding third grooves on the guide rail.
6. The winding device for carpet manufacturing of vehicles according to claim 1, wherein the guide assembly comprises:
the guide roller is arranged in parallel with the tensioning roller, and two ends of the guide roller are respectively connected with the rotating shafts of the supporting plates on two sides of the bottom plate;
the two limiting plates are arranged at two ends of the guide roller in parallel and symmetrically and are in rolling connection with the outer circumferential surface of the guide roller; and
and the driving component is connected with the two limiting plates and used for driving the two limiting plates to mutually approach or keep away.
7. The winding device for carpet manufacturing of vehicles as claimed in claim 6, wherein the driving member is a second screw rod parallel to the guiding roller and rotatably disposed on the two supporting plates, and two screw thread sections with opposite rotation directions on the second screw rod are respectively in threaded connection with the two limiting plates.
8. The winding device for carpet production of vehicle as claimed in claim 6, wherein a connection plate is transversely disposed inside each of the limiting plates, and a gap for passing the material is formed between the connection plate and the guide roller.
9. The winding device for the production of carpet for vehicles according to any one of claims 1 to 8, wherein an outer circumferential surface of the press roller is provided with an anti-slip pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223095471.4U CN218878913U (en) | 2022-11-22 | 2022-11-22 | Winding device for producing vehicle carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223095471.4U CN218878913U (en) | 2022-11-22 | 2022-11-22 | Winding device for producing vehicle carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218878913U true CN218878913U (en) | 2023-04-18 |
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ID=85942732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223095471.4U Active CN218878913U (en) | 2022-11-22 | 2022-11-22 | Winding device for producing vehicle carpet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218878913U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116773539A (en) * | 2023-08-15 | 2023-09-19 | 天津安芝金林地毯有限公司 | Carpet processing-based surface flaw detection equipment and technology |
-
2022
- 2022-11-22 CN CN202223095471.4U patent/CN218878913U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116773539A (en) * | 2023-08-15 | 2023-09-19 | 天津安芝金林地毯有限公司 | Carpet processing-based surface flaw detection equipment and technology |
| CN116773539B (en) * | 2023-08-15 | 2023-12-01 | 天津安芝金林地毯有限公司 | Carpet processing-based surface flaw detection equipment and technology |
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