CN219017606U

CN219017606U - LED lamp pearl encapsulation equipment

Info

Publication number: CN219017606U
Application number: CN202223572464.9U
Authority: CN
Inventors: 周维; 王桂; 陈波; 胡良峰
Original assignee: Jiangxi Tianyou Semiconductor Co ltd
Current assignee: Jiangxi Tianyou Semiconductor Co ltd
Priority date: 2022-12-31
Filing date: 2022-12-31
Publication date: 2023-05-12
Anticipated expiration: 2032-12-31

Abstract

The utility model relates to the technical field of LED lamp bead processing equipment, in particular to LED lamp bead packaging equipment. The automatic processing device comprises a processing table, wherein a material containing tank is arranged at the upper end of the processing table, a material outlet is formed in the material containing tank, a servo motor is arranged on the inner wall of the bottom of the processing table, the output end of the servo motor is connected with a gear through a rotating shaft, a rotating disc is rotationally connected inside the processing table, a gear ring meshed with the gear is sleeved on the outer wall of the lower end of the rotating disc, a supporting column is fixedly connected with the middle part of the processing table, and the supporting column is positioned inside the rotating disc and rotationally connected with the rotating disc; the LED lamp bead plate in the holding tank is fed into the processing tank through the second electric telescopic rod, the LED lamp bead plate is driven to move to the lower end of the dispensing head along with the rotating disc to be dispensed, and then the LED lamp bead plate after dispensing is pushed out by the first electric telescopic rod, so that manual operation is not needed, the labor intensity of personnel is relieved, time and labor are saved, and continuous operation can be performed.

Description

LED lamp pearl encapsulation equipment

Technical Field

The utility model relates to the technical field of LED lamp bead processing equipment, in particular to LED lamp bead packaging equipment.

Background

The LED lamp beads are light-emitting diodes, so that the LED lamp beads have more advantages than the common bulbs, are visible everywhere in daily production life, and in order to prolong the service life of the LED lamp beads, the LED lamp beads need to be packaged in the processing process, and the LED lamp beads generally need to be subjected to dispensing treatment during packaging.

Through retrieving, chinese patent publication No. CN217222162U discloses an LED lamp bead packaging apparatus, comprising: the base is provided with a fixing seat at the front side of the top of the base; the fixing blocks are symmetrically arranged on the rear side of the top of the fixing seat in a left-right mode; the first guide rod, the lateral wall lower part that two fixed blocks kept away from each other all is provided with the lug, and the lug top of a lateral wall that two fixed blocks kept away from each other all is provided with first guide rod. And the operator places the bracket on the fixing seat again, so that the LED lamp beads are aligned with the discharging pipe, then the operator pushes the first sliding block downwards, and the first sliding block drives the connecting block and the charging box to move downwards, so that glue drops at the top position of the LED lamp beads.

But above-mentioned equipment is in the use, although drive connecting block and charging box through first slider and remove down and conveniently carry out the point and glue, nevertheless need artifical manual place LED lamp pearl support on the fixing base to after the point is glued to accomplish, need artifical manual remove the LED lamp pearl, increased personnel intensity of labour, and efficiency is relatively poor.

Disclosure of Invention

In view of the above problems, an object of the present utility model is to: the utility model provides a LED lamp pearl encapsulation equipment solves before the point glues and after gluing needs go up the unloading through the manual work to the LED lamp pearl, the relatively poor problem of efficiency.

In order to achieve the above purpose, the utility model adopts the technical scheme that: the utility model provides a LED lamp pearl encapsulation equipment, includes the processing platform, the upper end of processing platform is equipped with the flourishing jar, the discharge gate has been seted up on the flourishing jar, be equipped with servo motor on the bottom inner wall of processing platform, servo motor's output is connected with the gear through the pivot, the inside rotation of processing platform is connected with the rolling disc, the cover is equipped with the ring gear with gear engaged with on the lower extreme outer wall of rolling disc, the middle part fixedly connected with support column of processing platform, the support column is located the inside of rolling disc and rotates with the rolling disc to be connected, be equipped with first electric telescopic handle on the support column, a plurality of processing grooves have been seted up on the rolling disc, be equipped with the ejecting subassembly that is used for carrying out ejection of compact to the LED lamp pearl in the processing groove, the upper end of processing platform is equipped with electric putter, electric putter's output is connected with the connecting plate, be equipped with the point on the connecting plate and glue the head, one side of splendid attire jar is equipped with the second electric telescopic handle, just the output of second electric telescopic handle extends to the inside of splendid attire jar, first electric telescopic handle and second electric telescopic handle's movable handle all is connected with the push pedal.

The beneficial effects of the utility model are as follows: the LED lamp bead plate in the holding tank is sent into the processing tank through the second electric telescopic rod, and the LED lamp bead plate is driven to move to the lower end of the dispensing head along with the rotating disc to be dispensed, and then the LED lamp bead plate after dispensing is pushed out by the first electric telescopic rod, so that manual operation is not needed, the labor intensity of personnel is relieved, time and labor are saved, and continuous operation can be performed.

In order to be convenient for the LED lamp pearl board after the point is glued is ejecting from the processing inslot:

as a further improvement of the above technical scheme: the ejector assembly comprises a liftout plate positioned in the processing groove, a movable rod fixedly connected to the lower end of the liftout plate, a movable seat arranged on the processing table and a lifting plate movably connected with the movable seat, wherein the lower end of the connecting plate is fixedly connected with a rubber contact rod, two ends of the lifting plate are respectively positioned under the rubber contact rod and the movable rod, and a balancing weight is arranged at the bottom of one end of the lifting plate positioned under the movable rod.

The beneficial effects of this improvement are: when the electric putter drives the point to glue the head and descends and glue, make another upwarp of lifter plate through the effect of rubber touch-up pole, upwards jack-up movable rod and liftout board to upwards push out the LED lamp pearl board in the processing groove, and when the one end of lifter plate loses the conflict power of rubber touch-up pole, drive the lifter plate under the gravity action of balancing weight and lie in the one end of movable rod below and descend, break away from the conflict to the movable rod, thereby make liftout board enter into the processing inslot, be convenient for next circulation feeding.

In order to facilitate pushing of the first electric telescopic rod:

as a further improvement of the above technical scheme: and a limiting ring is sleeved on the circumferential outer wall of the movable rod.

The beneficial effects of this improvement are: the lifting position of the movable rod is limited through the limiting ring, and when the limiting ring is in contact with the inner wall of the top of the rotating disc, the upper surface of the ejector plate is flush with the upper surface of the rotating disc, so that the LED lamp bead plate completely leaks from the processing groove.

In order to carry out the unloading to the LED lamp pearl board that spills in the processing groove outside:

as a further improvement of the above technical scheme: the bottom inner wall of the rotating disc is provided with a touch switch, the touch switch is located right below the processing groove, and the touch switch is electrically connected with the first electric telescopic rod.

The beneficial effects of this improvement are: when the limiting ring contacts with the bottom of the rotating disc and triggers the touch switch, the touch switch starts the first electric telescopic rod, and the LED lamp bead plate is pushed down through the start of the first electric telescopic rod.

In order to be convenient for second electronic telescopic link is with LED lamp pearl board release in the holding tank:

as a further improvement of the above technical scheme: the inside of splendid attire jar has been seted up the reservation groove, the outside of discharge gate is equipped with the discharge channel, just the one end of discharge channel extends to the outside of rolling disc.

The beneficial effects of this improvement are: when the second electric telescopic rod is contracted, the push plate is driven to enter the reserved groove, so that the LED lamp bead plate in the holding tank is not interfered by the second electric telescopic rod, and the LED lamp bead plate can drop downwards to the bottom of the holding tank to be aligned with the discharge hole.

In order to make LED lamp pearl board by accurate propelling movement to processing inslot:

as a further improvement of the above technical scheme: a plurality of interception plates are arranged on the rotating disc, and every two interception plates are positioned on two sides of one processing groove.

The beneficial effects of this improvement are: when the rotating disc drives the processing groove to move to be aligned with the discharging channel, the LED lamp bead plates pushed out of the discharging channel are continuously guided and limited through the two interception plates until the LED lamp bead plates fall into the processing groove, so that the situation that the LED lamp bead plates fall from the discharging channel onto the rotating disc to deviate from the position and cannot fall into the processing groove accurately is avoided.

Drawings

Fig. 1 is a schematic view of an isometric structure provided by the present utility model.

Fig. 2 is a left side view provided by the present utility model.

FIG. 3 is a schematic view of the cross-sectional structure at A-A in FIG. 2 according to the present utility model.

Fig. 4 is an enlarged schematic view of the structure a in fig. 3 according to the present utility model.

Fig. 5 is an enlarged schematic view of the structure B in fig. 3 according to the present utility model.

In the figure: 1. a processing table; 2. packaging; 3. a discharge port; 4. a servo motor; 5. a rotating shaft; 6. a gear; 7. a rotating disc; 8. a gear ring; 9. a support column; 10. a first electric telescopic rod; 11. a processing groove; 12. an electric push rod; 13. a connecting plate; 14. dispensing heads; 15. a second electric telescopic rod; 16. a push plate; 17. a liftout plate; 18. a movable rod; 19. a movable seat; 20. a lifting plate; 21. a rubber contact rod; 22. balancing weight; 23. a limiting ring; 24. a touch switch; 25. a reserved groove; 26. a discharge channel; 27. an interception plate.

Detailed Description

In order that those skilled in the art may better understand the technical solutions of the present utility model, the following detailed description of the present utility model with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present utility model.

As shown in fig. 1-5, an LED lamp bead packaging device comprises a processing table 1, a holding tank 2 is arranged at the upper end of the processing table 1, a discharge hole 3 is arranged on the holding tank 2, a servo motor 4 is arranged on the inner wall of the bottom of the processing table 1, the output end of the servo motor 4 is connected with a gear 6 through a rotating shaft 5, a rotating disc 7 is rotatably connected in the processing table 1, a gear ring 8 meshed with the gear 6 is sleeved on the outer wall of the lower end of the rotating disc 7, a support column 9 is fixedly connected in the middle of the processing table 1, the support column 9 is positioned in the rotating disc 7 and is rotatably connected with the rotating disc 7, a first electric telescopic rod 10 is arranged on the support column 9, a plurality of processing grooves 11 are arranged on the rotating disc 7, a plurality of processing grooves 11 are arranged around the central axis of the rotating disc 7, an ejection assembly for discharging LED lamp beads is arranged in the processing tank 11, an electric push rod 12 is arranged at the upper end of the processing table 1, a connecting plate 13 is connected to the output end of the electric push rod 12, a dispensing head 14 is arranged on the connecting plate 13, a second electric telescopic rod 15 is arranged on one side of the holding tank 2, the output end of the second electric telescopic rod 15 extends to the inside of the holding tank 2, push plates 16 are connected to the movable ends of the first electric telescopic rod 10 and the second electric telescopic rod 15, an LED lamp bead plate in the holding tank 2 is fed into the processing tank 11 through the second electric telescopic rod 15, after the rotating disc 7 drives the LED lamp bead plate to move to the lower end of the dispensing head 14 for dispensing, the LED lamp bead plate after dispensing is pushed out by the first electric telescopic rod 10, manual operation is not needed, labor intensity of personnel is reduced, time and effort are saved, continuous operation can be performed; the ejector assembly comprises a ejector plate 17 positioned in the processing tank 11, a movable rod 18 fixedly connected to the lower end of the ejector plate 17, a movable seat 19 arranged on the processing table 1 and a lifting plate 20 movably connected with the movable seat 19, wherein the lower end of the connecting plate 13 is fixedly connected with a rubber contact rod 21, two ends of the lifting plate 20 are respectively positioned under the rubber contact rod 21 and the movable rod 18, a balancing weight 22 is arranged at the bottom of one end of the lifting plate 20 positioned under the movable rod 18, when the electric push rod 12 drives the dispensing head 14 to descend for dispensing, the other end of the lifting plate 20 is lifted upwards through the action of the rubber contact rod 21, the movable rod 18 and the ejector plate 17 are lifted upwards, so that the LED lamp bead plate in the processing tank 11 is lifted upwards, and when one end of the lifting plate 20 loses the abutting force of the rubber contact rod 21, the lifting plate 20 is driven to descend at one end of the lower side of the movable rod 18 under the gravity action of the balancing weight 22 so as to separate from abutting against the movable rod 18, and thus the ejector plate 17 enters the next processing tank 11 to be convenient for circulation; the limiting ring 23 is sleeved on the circumferential outer wall of the movable rod 18, the lifting position of the movable rod 18 is limited by the limiting ring 23, and when the limiting ring 23 is in contact with the top inner wall of the rotating disc 7, the upper surface of the ejector plate 17 is flush with the upper surface of the rotating disc 7, so that the LED lamp bead plate completely leaks out of the processing groove 11; the inner wall of the bottom of the rotating disc 7 is provided with a touch switch 24, the touch switch 24 is positioned under the processing groove 11, the touch switch 24 is electrically connected with the first electric telescopic rod 10, when the limiting ring 23 contacts with the bottom of the rotating disc 7 and triggers the touch switch 24, the touch switch 24 starts the first electric telescopic rod 10, and the LED lamp bead plate is pushed down by the start of the first electric telescopic rod 10; a reserved groove 25 is formed in the accommodating tank 2, a discharging channel 26 is formed in the outer side of the discharging port 3, one end of the discharging channel 26 extends to the outer side of the rotating disc 7, and when the second electric telescopic rod 15 contracts, the push plate 16 is driven to enter the reserved groove 25, so that the LED lamp bead plate in the accommodating tank 2 is not interfered by the second electric telescopic rod 15 and can drop downwards to the bottom of the accommodating tank 2 to be aligned with the discharging port 3; be equipped with a plurality of interception boards 27 on the rolling disc 7, and every two interception boards 27 are located one the both sides of processing groove 11, when rolling disc 7 drive processing groove 11 move to with the ejection of compact passageway 26 alignment, continue to lead spacing through two interception boards 27 to the LED lamp pearl board that release in the ejection of compact passageway 26 until the LED lamp pearl board drops in processing groove 11, avoided the LED lamp pearl board to take place the skew from the position that ejection of compact passageway 26 dropped on rolling disc 7 and can't drop the emergence of the condition in processing groove 11 accurately.

The working principle of the utility model is as follows: when in use, firstly, the LED lamp bead plate is placed in the holding tank 2, then the second electric telescopic rod 15 is started to extend to push the LED lamp bead plate at the lowest end in the holding tank 2 out of the discharge port 3 and enter the processing tank 11 through the discharge channel 26, then the second electric telescopic rod 15 is contracted to drive the push plate 16 to enter the reserved tank 25, at the moment, the LED lamp bead plate in the holding tank 2 can fall at the lowest part of the holding tank 2 again to wait for discharging, then the servo motor 4 is started to drive the gear 6 to rotate, the rotating disc 7 is driven to rotate through the engaged gear ring 8, the processing tank 11 filled with the LED lamp bead plate moves to the position right below the dispensing head 14, the electric push rod 12 drives the connecting plate 13 to descend, the dispensing head 14 is used for dispensing the LED lamp bead plate in the processing tank 11, meanwhile, the connecting plate 13 drives the rubber contact rod 21 to move downwards, and the rubber contact rod 21 is enabled to abut against one end of the lifting plate 20 downwards, the lifting plate 20 takes the movable seat 19 as a fulcrum, the other end of the lifting plate 20 is lifted upwards, an upward collision force is generated on the movable rod 18, the movable rod 18 drives the ejector plate 17 to eject the LED lamp bead plate in the processing groove 11, meanwhile, under the limiting effect of the limiting ring 23, the ejector plate 17 cannot continue to move upwards when being lifted to be flush with the upper surface of the rotating disc 7, at the moment, the LED lamp bead plate is ejected from the processing groove 11, when the limiting ring 23 moves upwards to be in contact with the inner wall at the top of the rotating disc 7, the touch switch 24 is triggered, the first electric telescopic rod 10 is started by the touch switch 24, the movable end of the first electric telescopic rod 10 extends to drive the push plate 16 to push the ejected LED lamp bead plate out of the processing groove 11 for blanking, and in the process, people only need to add the LED lamp bead plate into the holding tank 2, the labor intensity is reduced.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. The foregoing is merely illustrative of the preferred embodiments of the utility model, and it is noted that there is virtually no limit to the specific structure which may be imposed by those skilled in the art without departing from the spirit of the utility model, and that modifications, adaptations, or variations of the foregoing features may be combined in a suitable manner; such modifications, variations and combinations, or the direct application of the inventive concepts and aspects to other applications without modification, are contemplated as falling within the scope of the present utility model.

Claims

1. LED lamp pearl encapsulation equipment, including processing platform (1), its characterized in that: the upper end of processing platform (1) is equipped with splendid attire jar (2), discharge gate (3) have been seted up on splendid attire jar (2), be equipped with servo motor (4) on the bottom inner wall of processing platform (1), the output of servo motor (4) is connected with gear (6) through pivot (5), the inside rotation of processing platform (1) is connected with rolling disc (7), the cover is equipped with ring gear (8) with gear (6) engaged with on the lower extreme outer wall of rolling disc (7), the middle part fixedly connected with support column (9) of processing platform (1), support column (9) are located the inside of rolling disc (7) and with rolling disc (7) swivelling joint, be equipped with first electric telescopic handle (10) on support column (9), a plurality of processing grooves (11) have been seted up on rolling disc (7), be equipped with in processing groove (11) and be used for carrying out ejection of compact subassembly to LED lamp pearl, the upper end of processing platform (1) is equipped with electric putter (12), electric putter (12)'s output end connection has 13) to roll out connecting plate (15) to second expansion joint (15) on one side of expansion joint (2), the movable ends of the first electric telescopic rod (10) and the second electric telescopic rod (15) are connected with a push plate (16).

2. The LED light bulb packaging apparatus of claim 1, wherein: the ejector assembly comprises a liftout plate (17) positioned in the processing groove (11), a movable rod (18) fixedly connected to the lower end of the liftout plate (17), a movable seat (19) arranged on the processing table (1) and a lifting plate (20) movably connected with the movable seat (19), wherein the lower end of the connecting plate (13) is fixedly connected with a rubber contact rod (21), two ends of the lifting plate (20) are respectively positioned under the rubber contact rod (21) and the movable rod (18), and a balancing weight (22) is arranged at the bottom of one end of the lifting plate (20) positioned under the movable rod (18).

3. The LED light bulb packaging apparatus of claim 2, wherein: a limiting ring (23) is sleeved on the circumferential outer wall of the movable rod (18).

4. The LED light bulb packaging apparatus of claim 1, wherein: the bottom inner wall of the rotating disc (7) is provided with a touch switch (24), the touch switch (24) is located under the processing groove (11), and the touch switch (24) is electrically connected with the first electric telescopic rod (10).

5. The LED light bulb packaging apparatus of claim 1, wherein: the novel rotary table is characterized in that a reserved groove (25) is formed in the accommodating tank (2), a discharging channel (26) is formed in the outer side of the discharging port (3), and one end of the discharging channel (26) extends to the outer side of the rotary table (7).

6. The LED light bulb packaging apparatus of claim 1, wherein: a plurality of interception plates (27) are arranged on the rotating disc (7), and every two interception plates (27) are positioned on two sides of one processing groove (11).