CN219016994U - Operating supervision system of polycrystalline silicon production equipment - Google Patents
Operating supervision system of polycrystalline silicon production equipment Download PDFInfo
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- CN219016994U CN219016994U CN202223592256.5U CN202223592256U CN219016994U CN 219016994 U CN219016994 U CN 219016994U CN 202223592256 U CN202223592256 U CN 202223592256U CN 219016994 U CN219016994 U CN 219016994U
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Abstract
The utility model discloses an operation supervision system of polysilicon production equipment, which belongs to the technical field of polysilicon production and comprises the following components: a mobile terminal; the monitoring terminal is in communication connection with the operation mobile terminal; the radio frequency tags are arranged on corresponding matched production equipment; the mobile terminal also comprises a radio frequency tag reader which is connected with the mobile terminal. The camera is used for collecting the information of the operation ticket, the radio frequency tag reader is used for reading the ID information of the production equipment, the mobile terminal transmits the information of the operation ticket and the ID information to the monitoring terminal, and the monitoring terminal feeds back standard operation step information to the mobile terminal after confirming and displays the standard operation step information through the display module, so that reference and guidance are provided for the current operation of operators; in the operation process, an operator records the whole operation steps through the input module and stores the operation steps through the storage module, an electronic operation list is formed and fed back to the monitoring terminal, and then the actual operation of the operator is monitored.
Description
Technical Field
The utility model relates to the technical field of polysilicon production, in particular to an operation supervision system of polysilicon production equipment.
Background
In the production process of polysilicon, operators carry out the treatment of driving, stopping, maintaining and the like of equipment according to the daily operation specifications and steps of the equipment, and the production process is an indispensable work. In order to avoid damage to equipment and avoid safety accidents, equipment treatment needs to be strictly executed according to specifications and steps. In the actual operation process, operators generally carry out continuous operation on equipment according to self experience memory, the whole process does not have standard operation steps for reference and guidance, and meanwhile, the actual operation of the operators cannot be monitored, so that the safety problem is easily caused by improper operation.
Disclosure of Invention
The utility model aims to overcome the problems in the prior art and provides an operation supervision system of polysilicon production equipment.
The aim of the utility model is realized by the following technical scheme: a polycrystalline silicon production facility operation monitoring system, the system comprising:
the mobile device comprises a mobile terminal, wherein the mobile terminal comprises a first controller, and the first controller is connected with a camera, a storage module, an input module and a display module;
the monitoring terminal is in communication connection with the operation mobile terminal;
and each radio frequency tag is arranged on the corresponding matched production equipment, and a radio frequency tag reader is also arranged on the mobile equipment and connected with the first controller.
In an example, the first controller is connected with a first communication module, the second controller in the monitoring terminal is connected with a second communication module, and the first communication module is connected with the second communication module.
In an example, the first communication module is any one of a 4G module, a 5G communication module, a bluetooth communication module, a narrowband internet of things module, and a WIFI module; the second communication module is any one of a 4G module, a 5G communication module, a Bluetooth communication module, a narrowband Internet of things module and a WIFI module.
In an example, the monitoring terminal is connected with a server.
In an example, the production equipment is further provided with a state acquisition module, and the state acquisition module is connected with a second controller in the monitoring terminal.
In an example, the status acquisition module is a vibration sensor and/or a sound sensor.
In an example, the monitoring terminal is further connected with an image acquisition device, and the image acquisition device is connected with the monitoring terminal and is used for acquiring an operation process image of an operator on the production equipment.
In one example, the first controller has a positioning module connected thereto.
In an example, the first controller is connected with a face recognition module.
In an example, the first controller and/or the monitoring terminal is connected to an alarm.
It should be further noted that the technical features corresponding to the examples above may be combined with each other or replaced to form a new technical solution.
Compared with the prior art, the utility model has the beneficial effects that:
1. in an example, the camera is used for collecting the information of the operation ticket, the radio frequency tag reader is used for reading the ID information of the production equipment, the mobile terminal transmits the information of the operation ticket and the ID information to the monitoring terminal, and the monitoring terminal confirms and feeds back the standard operation step information to the mobile terminal and displays the standard operation step information through the display module, so that reference and guidance are provided for the current operation of operators, the subjective behaviors of the operators are greatly reduced, and the operation safety is improved; meanwhile, in the operation process, an operator records the whole operation steps through the input module and stores the operation steps through the storage module, an electronic operation list is formed and fed back to the monitoring terminal, and further actual operation of the operator is monitored, so that safety problems caused by improper operation are avoided.
2. In an example, the current state of the production equipment is collected through the state collection module and used as a evidence for operators to operate the production equipment, so that the actual operation condition of the operators on the production equipment can be accurately controlled.
3. In an example, an image acquisition device is used for acquiring an operation process image of an operator on production equipment, so that the whole operation process is conveniently recorded and supervised, and a basis is provided for the follow-up operation process.
4. In an example, the positioning module obtains real-time position information of the operator, so that the problem of confusion of operation when the operator operates a plurality of devices simultaneously can be avoided.
5. In an example, the identity of the operator can be authenticated through the face recognition module, so that the operation of the production equipment by an unauthorized operator is avoided, and further, the safety accident is caused.
Drawings
The following detailed description of the present utility model is further detailed in conjunction with the accompanying drawings, which are provided to provide a further understanding of the present application, and in which like reference numerals are used to designate like or similar parts throughout the several views, and in which the illustrative examples and descriptions thereof are used to explain the present application and are not meant to be unduly limiting.
FIG. 1 is a block diagram of a system in an example of the utility model;
fig. 2 is a system block diagram of a preferred example of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully understood from the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that directions or positional relationships indicated as being "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are directions or positional relationships described based on the drawings are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Further, ordinal words (e.g., "first and second," "first through fourth," etc.) are used to distinguish between objects, and are not limited to this order, but rather are not to be construed to indicate or imply relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
In an example, a system for supervising the operation of a polysilicon production facility, as shown in fig. 1, comprises a mobile device, a monitoring terminal, and a radio frequency tag, wherein the mobile device is in two-way communication connection with the monitoring terminal.
Specifically, the mobile device is a follower device distributed to an operator, and comprises a mobile terminal, wherein a first controller is integrated in the mobile terminal and is connected with a camera, a storage module, an input module and a display module, the output ends of the camera and the input module are connected with the first controller, and the output end of the first controller is connected with the display module. Preferably, the mobile terminal is an existing device such as a cell phone, tablet, or the like.
Further, when the mobile terminal is a mobile phone, the camera is used for collecting the operation ticket information acquired by an operator, namely the operation ticket information acquired by a photographing mode; when an operator holds the job ticket, the operation authority of the corresponding production equipment is obtained. Of course, as an option, the camera may also be used to collect face information of an operator, images of the operation process, and so on. The operator inputs the operation steps in real time through the input module, namely, after finishing an operation action, the operation steps are recorded in the mobile terminal through the input module, at the moment, the mobile terminal is preferably provided with a corresponding operation list template, the table contents of the operation list template comprise operation items, operation steps, operator signature, completion time and other items, the operator fills each item through the input, and signs are carried out after finishing all operation steps, so that an electronic operation list is formed, and the inquiry is convenient at any time. The display module is used for displaying standard operation step information, can display the standard operation step information of the current production equipment in a text form, preferably displays the standard operation step information of the current production equipment in an image or time-frequency form, and provides guidance and reference for the operation of operators. The storage module is used for storing job ticket information, electronic operation list, standard operation step information and the like.
Further, the radio frequency tag stores ID information of a corresponding production device, so as to realize mapping between the radio frequency tag and the production device, and each production device in this example is stuck with a radio frequency tag corresponding to the radio frequency tag. Correspondingly, the mobile device further comprises a radio frequency tag reader for acquiring ID information of the production device stored in the radio frequency tag. The data output end of the radio frequency tag reader is connected with the data input end of the first controller in the mobile terminal, namely the radio frequency tag reader is in communication connection with the mobile terminal, and further ID information of the identified production equipment is transmitted to the mobile terminal and then transmitted to the monitoring terminal through the mobile terminal.
Further, the monitoring terminal is a monitoring device distributed to the supervisory personnel, and the second controller is integrated therein. Preferably, the monitoring terminal is a PC, and an operation list template is stored in the PC. In this example, the PC is configured to receive job ticket information, an electronic operation list, and ID information of the production facility, which are sent by the mobile terminal, and send an operation list template and standard operation step information to the mobile terminal.
The workflow of the present example system is:
an operator collects the information of the operation ticket through a camera of the mobile terminal and reads the ID information of the production equipment through a radio frequency tag card reader, the radio frequency tag card reader transmits the ID information to the mobile terminal, and the mobile terminal transmits the information of the operation ticket and the ID information to the monitoring terminal; after the monitoring terminal confirms that the current operation ticket information is matched with the ID information of the production equipment, standard operation step information is fed back to the mobile terminal, the mobile terminal receives the standard operation step information and displays the standard operation step information through the display module, so that reference and guidance are provided for the current operation of operators, subjective behaviors of the operators are greatly reduced, and the operation safety is improved; meanwhile, in the operation process, an operator sequentially records each operation step in real time through an input module, and returns each real-time operation step to the monitoring terminal, if the whole operation process of the operator is strictly executed according to the steps, an electronic operation list is finally formed and fed back to the monitoring terminal for archiving; when the supervision personnel or the monitoring terminal judges that the operation of the operator is improper according to the current back-transmitted real-time operation step, the supervision personnel or the monitoring terminal sends a prompt, so that the actual operation of the operator is supervised, the safety problem caused by improper operation is avoided, and the problem that the normal operation of equipment is affected due to misoperation caused by insufficient proficiency when the operator is replaced frequently is solved.
In an example, the first controller is connected with the first communication module, and a data input/output end of the first controller is connected with a data transmission end of the first communication module; the second controller in the monitoring terminal is connected with a second communication module, and the data input/output end of the second controller is connected with the data transmission end of the second communication module. Preferably, the first communication module is any one of a 4G module, a 5G communication module, a Bluetooth communication module, a narrowband internet of things module and a WIFI module; the second communication module is any one of a 4G module, a 5G communication module, a Bluetooth communication module, a narrowband Internet of things module and a WIFI module. In the example, the first communication module and the second communication module are both 5G communication modules, and at this time, the first communication module is in wireless communication connection with the second communication module, so that the complexity of line design is reduced.
In an example, the monitoring terminal is connected to a cloud server, and the monitoring terminal is connected to the cloud server through a wireless communication module, such as a 5G mobile communication module, so as to transmit information in the system, such as an electronic operation list, standard operation step information, and the like, to the cloud server.
In an example, the production equipment is further provided with a state acquisition module for acquiring the operation state information of the equipment. Preferably, the state acquisition module is a vibration sensor and a sound sensor, the data output end of the vibration sensor and the data output end of the sound sensor are connected with a third communication module, wherein the third communication module is a wireless communication module such as a 5G communication module, the data transmission end of the third communication module is connected with the data transmission end of the second communication module, and further the acquired real-time vibration information and the real-time sound information of the production equipment are transmitted to the monitoring terminal, and the monitoring terminal is used for accurately monitoring the operation of the production equipment by comparing the real-time vibration information and the real-time sound information with the vibration threshold (a starting vibration threshold and a stopping vibration threshold) and the sound threshold (the starting sound threshold and the stopping sound threshold) so as to obtain the state of the production equipment, namely whether the current production equipment is in a starting state or a stopping state, so that whether an operator finishes the starting or stopping operation of the production equipment is accurately mastered.
In an example, the monitoring terminal is further connected with an image acquisition device, which may be a camera, preferably a video camera, and the data output end of the video camera and the monitoring terminal are in communication connection by introducing a new wireless communication module, and the connection mode of the state acquisition module and the monitoring terminal in the application can be specifically referred to, which is not described herein again. In the example, the workshop top is equipped with a plurality of cameras, can 360 rotations, and then gathers operating personnel to each production facility's operation process image to transmit this operation process image to monitor terminal, be convenient for carry out record and supervision to whole operation process, provide the basis for follow-up operation process is traceed back.
In an example, the first controller is connected with a positioning module, that is, a positioning module, such as a GNSS positioning module, is integrated in the mobile terminal, and a data output end of the positioning module is in communication connection with the first controller by introducing a new wireless communication module, and the connection mode of the state acquisition module and the monitoring terminal in the present application may be referred to specifically, which is not described herein again. In the example, the real-time position of the operator is acquired in real time by introducing the positioning module and is transmitted to the mobile terminal, and the real-time position information of the operator is transmitted back to the monitoring terminal through the mobile terminal, so that the monitoring terminal can conveniently grasp the position information of the operator in real time, when the operator moves back and forth near a plurality of production devices in a short time such as 5min, the monitoring terminal or the monitoring operator judges that the operator operates the plurality of production devices at the same time, corresponding prompt is given, and the problem of confusion of operation when the operator operates the plurality of devices at the same time is avoided.
In an example, the first controller is connected with a face recognition module, and a data output end of the face recognition module is in wireless communication connection with the monitoring terminal, namely, the mobile terminal is integrated with face recognition. In the example, the identity of the operator is authenticated through the face recognition module, and the authentication result is fed back to the monitoring terminal, so that the operation of the production equipment by unauthorized operators is avoided, and further safety accidents are caused.
In an example, the first controller and the monitoring terminal are both connected with an alarm, which may be an LED lamp, a buzzer, or the like. The mobile terminal is preferably a mobile phone, and alarms are preferably carried out through a loudspeaker of the mobile phone, namely, the data output end of the first controller is connected with the loudspeaker at the moment, and when an operator operates by mistake, a sound prompt is sent out through the loudspeaker. Similarly, the monitoring terminal is preferably a PC, and the alarm is preferably given through a loudspeaker or a display of the PC.
Combining the above examples, as shown in fig. 2, to obtain a preferred example of the system of the present utility model, where the system includes a mobile terminal, a monitoring terminal, a radio frequency tag, and a radio frequency tag reader, where the mobile terminal and the monitoring terminal implement wireless communication connection through a first communication module and a second communication module, and a data output end of the radio frequency tag reader is connected with the mobile terminal; the radio frequency tag stores ID code information which is pasted to corresponding production equipment, and the radio frequency tag reader is used for reading the ID code information of the production equipment stored by the radio frequency tag and transmitting the ID code information to the mobile terminal. Specifically, the mobile terminal comprises a first controller, and the first controller is connected with an input module, a camera, a positioning module, a face recognition module, a display module and a first alarm. The monitoring terminal is connected with an image acquisition module, namely a camera, a state acquisition module (vibration sensor and sound sensor), a server and a second alarm. Taking a parking operation of a production equipment A in a workshop as an example, the working flow of the system is described:
the method comprises the steps that an operator goes to a production equipment A position, an ID number of the production equipment A is read through a radio frequency tag card reader, operation ticket information is shot through a camera of a mobile terminal, authentication processing is carried out on the identity of the operator through a face recognition module, the ID number of the production equipment A, the operation ticket information and an authentication processing result are uploaded to a monitoring terminal, after the fact that the current operation ticket information is matched with the ID information of the production equipment is confirmed by the monitoring terminal, standard operation step information is fed back to the mobile terminal after the operator has operation authority, the standard operation step information is received by the mobile terminal and displayed through a display module, and reference and guidance are provided for the current operation of the operator; in the operation process, a camera acquires operation process images of an operator in real time, meanwhile, the operator records each operation step sequentially and in real time through an input module, and returns each real-time operation step to a monitoring terminal, if the whole operation process of the operator is executed strictly according to the steps, an electronic operation list is finally formed and fed back to the monitoring terminal for archiving; when the supervisory personnel or the monitoring terminal judges that the operation of the operator is improper according to the current back-transmitted real-time operation step and the combination operation process image, the two alarms are used for sending prompts to respectively prompt the operator and the supervisory personnel, so that the actual operation of the operator is supervised. When the operator returns the final operation list, the monitoring terminal judges whether the parking operation is finished according to the real-time vibration information and the real-time sound information fed back by the vibration sensor and the sound sensor, and if not, a corresponding alarm prompt is given. Further, in the operation process, the positioning module collects real-time position information of the operator, when the operator moves back and forth near a plurality of production devices in a short time, such as 5min, the monitoring terminal or the monitoring operator judges that the operator operates the plurality of production devices at the same time, corresponding prompts are given, and the problem of confusion of operation when the operator operates the plurality of devices at the same time is avoided.
The foregoing detailed description of the utility model is provided for illustration, and it is not to be construed that the detailed description of the utility model is limited to only those illustration, but that several simple deductions and substitutions can be made by those skilled in the art without departing from the spirit of the utility model, and are to be considered as falling within the scope of the utility model.
Claims (10)
1. The utility model provides a polycrystalline silicon production facility operation supervisory systems which characterized in that: it comprises the following steps:
the mobile device comprises a mobile terminal, wherein the mobile terminal comprises a first controller, and the first controller is connected with a camera, a storage module, an input module and a display module;
the monitoring terminal is in communication connection with the operation mobile terminal;
and each radio frequency tag is arranged on the corresponding matched production equipment, and a radio frequency tag reader is also arranged on the mobile equipment and connected with the first controller.
2. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: the first controller is connected with a first communication module, the second controller in the monitoring terminal is connected with a second communication module, and the first communication module is connected with the second communication module.
3. A polycrystalline silicon production facility operation supervision system according to claim 2, wherein: the first communication module is any one of a 4G module, a 5G communication module, a Bluetooth communication module, a narrowband Internet of things module and a WIFI module; the second communication module is any one of a 4G module, a 5G communication module, a Bluetooth communication module, a narrowband Internet of things module and a WIFI module.
4. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: and the monitoring terminal is connected with a server.
5. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: the production equipment is also provided with a state acquisition module, and the state acquisition module is connected with a second controller in the monitoring terminal.
6. A polycrystalline silicon production facility operation supervision system according to claim 5, wherein: the state acquisition module is a vibration sensor and/or a sound sensor.
7. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: the monitoring terminal is also connected with an image acquisition device, and the image acquisition device is connected with the monitoring terminal and is used for acquiring an operation process image of an operator on the production equipment.
8. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: the first controller is connected with a positioning module.
9. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: the first controller is connected with a face recognition module.
10. A polycrystalline silicon production facility operation supervision system according to claim 1, wherein: the first controller and/or the monitoring terminal is/are connected with an alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223592256.5U CN219016994U (en) | 2022-12-29 | 2022-12-29 | Operating supervision system of polycrystalline silicon production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223592256.5U CN219016994U (en) | 2022-12-29 | 2022-12-29 | Operating supervision system of polycrystalline silicon production equipment |
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| Publication Number | Publication Date |
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| CN219016994U true CN219016994U (en) | 2023-05-12 |
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| CN202223592256.5U Active CN219016994U (en) | 2022-12-29 | 2022-12-29 | Operating supervision system of polycrystalline silicon production equipment |
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| CN (1) | CN219016994U (en) |
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- 2022-12-29 CN CN202223592256.5U patent/CN219016994U/en active Active
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