CN219006406U

CN219006406U - Quick manufacturing device of lapping kiln car

Info

Publication number: CN219006406U
Application number: CN202223323504.6U
Authority: CN
Inventors: 蒋斌; 蒋鹏
Original assignee: Chongqing Rongchang Xinxing Building Materials Co ltd
Current assignee: Chongqing Rongchang Xinxing Building Materials Co ltd
Priority date: 2022-12-12
Filing date: 2022-12-12
Publication date: 2023-05-12
Anticipated expiration: 2032-12-12

Abstract

The utility model discloses a rapid manufacturing device for a rack-mounted kiln car, and relates to the technical field of kiln car production. Including the spring, the top fixedly connected with outer mould of spring, the inside of outer mould is provided with interior mould, the both ends, the both sides of interior mould all have a plurality of fixed establishment of screw thread in proper order, fixed establishment includes the threaded rod, the both ends, the both sides threaded connection of threaded rod and interior mould, the one end fixedly connected with bracing piece of threaded rod, the bracing piece runs through outer mould, the one end fixedly connected with handle of bracing piece, the middle fixedly connected with vibration mechanism of outer mould both sides, the equal fixedly connected with protruding mould of four apex angles departments in the inside bottom of outer mould. According to the utility model, commercial concrete is injected into the interlayer between the outer die and the inner die, and then the concrete is uniformly dispersed by utilizing the vibration motor, so that the rapid manufacturing of the kiln car body is completed, and the cost of manufacturing materials is reduced.

Description

Quick manufacturing device of lapping kiln car

Technical Field

The utility model relates to the technical field of kiln car production, in particular to a rapid manufacturing device for a rack-mounted kiln car.

Background

The rack kiln car, namely the kiln car, is a kind of transportation equipment of tunnel kiln.

The utility model patent of China with publication number of CN209166110U discloses a heat-resistant cast iron coaming structure for a tunnel kiln car, which mentions that 'the existing kiln car is a kiln car upper-paved refractory brick which is directly placed on the kiln car and exposed outside the kiln car, and is easy to break and drop, a brick and tile factory spends a lot of money for repair every year, meanwhile, the price of the refractory brick is high, and the investment of a new brick and tile factory is high', aiming at the problem of high price of the refractory brick and high investment of the new brick and tile factory, the application aims to provide another scheme for solving the problem, so that a quick manufacturing device for a rack kiln car is provided, and commercial concrete is utilized for quick forming through the arrangement of an outer die and an inner die, so that the manufacturing cost is reduced.

Disclosure of Invention

The utility model aims to provide a rapid manufacturing device for a rack kiln car, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a quick manufacturing installation of lapping kiln car, includes the bottom plate, four equal fixedly connected with springs in apex angle department at bottom plate top, the top fixedly connected with outer mould of spring, the inside of outer mould is provided with interior mould, the both ends, the both sides of interior mould all have a plurality of fixed establishment of screw thread connection in proper order, fixed establishment includes the threaded rod, both ends, both sides threaded connection of threaded rod and interior mould, the one end fixedly connected with bracing piece of threaded rod, the bracing piece runs through outer mould, the one end fixedly connected with handle of bracing piece, the middle fixedly connected with vibration mechanism of outer mould both sides, the equal fixedly connected with protruding mould of four apex angle departments in the inside bottom of outer mould.

Preferably, the vibration mechanism comprises a fixed plate, the fixed plate is fixed with the middle of two sides of the outer die, and one side of the fixed plate is fixedly connected with a vibration motor.

Preferably, the top of the outer die is fixedly connected with a sliding mechanism, and the sliding mechanism can complete the sealing of the outer die.

Preferably, the sliding mechanism comprises a limiting plate, two sides of the top of the limiting plate and two sides of the top of the outer mold are fixed, sliding grooves are formed in the bottoms of the inner sides of the limiting plate, sliding strips are arranged in the sliding grooves and are in sliding connection with the limiting plate, sliding plates are fixedly connected between the sliding strips, and the bottoms of the sliding plates are in contact with the top of the outer mold.

Preferably, a controller is fixedly connected to one side of one end of the outer die, and the controller is electrically connected with the vibration mechanism.

Compared with the prior art, the utility model has the beneficial effects that:

according to the quick manufacturing device for the lapping kiln car, commercial concrete is injected into the interlayer between the outer die and the inner die, and then the concrete is uniformly dispersed by the vibrating motor, so that quick manufacturing of the kiln car body is completed, and the cost of manufacturing materials is reduced.

According to the quick manufacturing device of the lapping kiln car, through the supporting rods arranged between the outer die and the inner die, a plurality of holes are distributed around the kiln car body after pouring is finished, and the holes can accelerate the speed of hot air entering the interior during the working of the kiln car in the later period, so that energy sources are saved.

Drawings

FIG. 1 is an axial view of the present utility model;

FIG. 2 is a cross-sectional view of the present utility model;

FIG. 3 is a top exploded view of the present utility model;

FIG. 4 is an axial view of the securing mechanism of the present utility model;

FIG. 5 is an exploded view of the slide mechanism of the present utility model;

fig. 6 is an axial view of the vibration mechanism of the present utility model.

In the figure: 1. a bottom plate; 2. a spring; 3. an outer mold; 4. an inner mold; 5. a fixing mechanism; 501. a threaded rod; 502. a support rod; 503. a handle; 6. a vibration mechanism; 601. a fixing plate; 602. a vibration motor; 7. a sliding mechanism; 701. a limiting plate; 702. a sliding groove; 703. a sliding bar; 704. a sliding plate; 8. a protruding die; 9. and a controller.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that, in the description of the present utility model, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, only for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Furthermore, it should be understood that the dimensions of the various elements shown in the figures are not drawn to actual scale, e.g., the thickness or width of some layers may be exaggerated relative to other layers for ease of description.

It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined or illustrated in one figure, no further detailed discussion or description thereof will be necessary in the following description of the figures.

The application aims at providing a manufacturing method of a kiln car body formed by rapid concrete pouring, and compared with a traditional refractory brick masonry kiln car, the device has the following advantages: firstly, the material cost and the labor cost of the overhead kiln car are greatly reduced (the original kiln car is built by expensive refractory bricks, and the commercial concrete which is relatively cheap is used at present); secondly, the masonry speed of the kiln car is greatly increased, and the construction period is shortened (manual masonry leveling is needed originally, and concrete pouring is performed by a direct die); third, the side kiln car wall has reserved the flame path hole, has avoided the hot air after the natural gas heats up to be obstructed by kiln wall to reduced the waste of the energy in the product roasting process by a wide margin, concretely the realization method is as follows:

as shown in fig. 1 to 6, the present utility model provides a technical solution: a rapid manufacturing device for a rack-mounted kiln car.

Referring to fig. 2 and 4, the application includes a bottom plate 1, four vertex angle departments at the top of the bottom plate 1 are fixedly connected with a spring 2, the top of the spring 2 is fixedly connected with an outer mold 3, the inner mold 4 is arranged in the outer mold 3, two ends and two sides of the inner mold 4 are sequentially connected with a plurality of fixing mechanisms 5 in a threaded manner, each fixing mechanism 5 includes a threaded rod 501, two ends and two sides of each threaded rod 501 and each inner mold 4 are in threaded manner, one end of each threaded rod 501 is fixedly connected with a supporting rod 502, each supporting rod 502 penetrates through the outer mold 3, one end of each supporting rod 502 is fixedly connected with a handle 503, the middle of each outer mold 3 is fixedly connected with a vibrating mechanism 6, and four vertex angle departments at the bottom of the inner mold 3 are fixedly connected with a protruding mold 8.

It is emphasized that in this application, through the setting of bottom plate 1, accomplish the holistic support of this device, through the setting of spring 2, after follow-up commercial concrete placement is to the mould, when vibrating the concrete, buffer protection is carried out to this device, through the setting of outer mould 3, accomplish the prescribing a limit to the appearance of mould, through the setting of interior mould 4, form the mould room with outer mould 3, make things convenient for follow-up concrete placement, through the setting of fixed establishment 5, unsettled and fixed to interior mould 4 can be accomplished, and the nimble dismantlement in later stage is convenient, take the mould, and maintain the clearance, simultaneously, can let the kiln car automobile body that pours all around have the hole, this hole just is the "flame path hole" that mentions above, can accelerate inside the hot air, reduce the energy waste, specifically, through setting up of the threaded rod, realize fixing and the connection to interior mould 4, through setting up of bracing piece 502, when accomplishing the support to interior mould 4, can let follow-up kiln wall have "flame path hole", the follow-up pouring, the unset speed of entering into the heat when setting up mould 4, install the rotary kiln car through setting up the rotary handle, the setting up of 503 has the convenience, the shaping pulley has been realized through setting up the rotary handle 8 to the rotary kiln car, the bottom of the installation of the mould has been installed to the mould, the rotary kiln car has been convenient, the bottom has the shaping process.

As can be seen from fig. 6, in the present application, the vibration mechanism 6 includes a fixing plate 601, the fixing plate 601 is fixed to an intermediate phase at two sides of the outer mold 3, and a vibration motor 602 is fixedly connected to one side of the fixing plate 601.

It is emphasized that in the present application, through the setting of vibration mechanism 6, can make concrete evenly distributed inside the mould through vibration after the concrete placement to the mould, increase the qualification rate of product, specifically, through the setting of fixed plate 601, accomplish follow-up fixed to vibrating motor 602, through vibrating motor 602's setting, accomplish and vibrate the concrete of pouring in the mould room, evenly disperse increases the qualification rate and the quality of product.

Referring to fig. 5, in the present application, the top of the outer mold 3 is fixedly connected with a sliding mechanism 7, the sliding mechanism 7 may complete the sealing of the outer mold 3, the sliding mechanism 7 includes a limiting plate 701, two sides of the top of the limiting plate 701 and the outer mold 3 are fixed, a sliding groove 702 is formed at the bottom of the inner side of the limiting plate 701, a sliding strip 703 is disposed in the sliding groove 702, the sliding strip 703 is slidably connected with the limiting plate 701, a sliding plate 704 is fixedly connected between the sliding strips 703, and the bottom of the sliding plate 704 contacts with the top of the outer mold 3.

It is emphasized that in this application, through the setting of slide mechanism 7, can seal the concrete of pouring, when preventing follow-up vibration, the concrete overflows the mould room, causes the pollution, specifically, through the setting of limiting plate 701, the setup of completion sliding tray 702, and prevent that sliding plate 704 from droing, through the setting of sliding tray 702, the slip of completion sliding strip 703, through the setting of sliding strip 703, the slip of completion sliding plate 704, through the setting of sliding plate 704, the closure of outer mould 3 is accomplished, prevent that the concrete from overflowing the mould room, cause the pollution.

As can be seen from fig. 1, in the present application, a controller 9 is fixedly connected to one side of one end of the outer mold 3, and the controller 9 is electrically connected to the vibration mechanism 6.

It is emphasized that in the present application, the control of the opening, closing and vibration frequency of the vibration mechanism 6 is realized through the setting of the controller 9, and the operation is simple, convenient and quick.

Working principle: when the device works, firstly, the support rod 502 is inserted into the outer die 3, then the handle 503 is rotated, the inner die 4 is fixed by the threaded rod 501, then, the stirred commercial concrete is poured between the outer die 3 and the inner die 4, then, the vibration motor 602 is opened by the controller 9 to uniformly disperse the commercial concrete, and when in vibration, the top of the outer die 3 is closed by pushing the sliding plate 704, so that the concrete is prevented from overflowing out of the die chamber, the pouring of the kiln car body is realized, after the concrete is solidified, the handle 503 is rotated again, the inner die 4 is taken out, and the formed kiln car body can be obtained, and the periphery of the kiln car wall is provided with a plurality of holes due to the existence of the support rod 502, namely 'flame path holes'.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a quick manufacturing installation of lapping kiln car, includes bottom plate (1), its characterized in that: four apex angle departments at bottom plate (1) top are all fixedly connected with spring (2), the top fixedly connected with outer mould (3) of spring (2), the inside of outer mould (3) is provided with interior mould (4), the both ends, the both sides of interior mould (4) all have a plurality of fixed establishment (5) in proper order threaded connection, fixed establishment (5) include threaded rod (501), the both ends, the both sides threaded connection of threaded rod (501) and interior mould (4), the one end fixedly connected with bracing piece (502) of threaded rod (501), bracing piece (502) run through outer mould (3), the one end fixedly connected with handle (503) of bracing piece (502), the centre fixedly connected with vibration mechanism (6) of outer mould (3) both sides, the equal fixedly connected with protruding mould (8) of four apex angle departments in the inside bottom of outer mould (3).

2. The rapid manufacturing device for the racking kiln car according to claim 1, wherein: the vibrating mechanism (6) comprises a fixing plate (601), the fixing plate (601) is fixed with the middle phases at two sides of the outer die (3), and one side of the fixing plate (601) is fixedly connected with a vibrating motor (602).

3. The rapid manufacturing device for the racking kiln car according to claim 1, wherein: the top of the outer die (3) is fixedly connected with a sliding mechanism (7), and the sliding mechanism (7) can close the outer die (3).

4. A rapid manufacturing apparatus for a racking kiln car according to claim 3, wherein: the sliding mechanism (7) comprises a limiting plate (701), two sides of the top of the limiting plate (701) and two sides of the top of the outer mold (3) are fixed, sliding grooves (702) are formed in the bottoms of the inner sides of the limiting plate (701), sliding strips (703) are arranged in the sliding grooves (702), the sliding strips (703) are in sliding connection with the limiting plate (701), sliding plates (704) are fixedly connected between the sliding strips (703), and the bottoms of the sliding plates (704) are in contact with the top of the outer mold (3).

5. The rapid manufacturing device for the racking kiln car according to claim 1, wherein: one side of one end of the outer mold (3) is fixedly connected with a controller (9), and the controller (9) is electrically connected with the vibration mechanism (6).