CN219005160U - Bellows subassembly welding frock - Google Patents
Bellows subassembly welding frock Download PDFInfo
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- CN219005160U CN219005160U CN202223583628.8U CN202223583628U CN219005160U CN 219005160 U CN219005160 U CN 219005160U CN 202223583628 U CN202223583628 U CN 202223583628U CN 219005160 U CN219005160 U CN 219005160U
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Abstract
The utility model discloses a corrugated pipe assembly welding tool, which comprises the following components: the flange positioning mechanism comprises a base, a first cylinder is fixedly arranged on one side of the base, a limiting piece is movably connected to the other side of the base, a fixing frame is fixedly connected to the top of the base, and a pneumatic clamping jaw is fixedly arranged on the right side of the fixing frame; the corrugated pipe positioning mechanism comprises a first anchor ear and a second anchor ear, and the second anchor ear is fixedly arranged at the top of the first anchor ear; and the tail pipe positioning mechanism comprises a supporting seat. The utility model has the advantages of the protectiveness is good, solved current bellows subassembly welding frock in the in-process of using, lead to the flange face of bellows subassembly to produce the indentation easily, influence the sealed effect of bellows subassembly to be inconvenient for installing the sensor at the tail pipe position of bellows subassembly, reduced the problem of bellows subassembly packaging efficiency.
Description
Technical Field
The utility model relates to the technical field of corrugated pipe assembly processing, in particular to a corrugated pipe assembly welding tool.
Background
The connecting flange of the corrugated pipe assembly is generally a round flange, the surface roughness of the connecting flange is required to be Ra3.2, no error-proofing notch exists, and the product is compact, so that the connecting flange has higher requirements on a positioning and clamping mechanism of the tool. The appearance requirement of the round flange is very high, welding slag cannot be splashed after welding, the tool is required to fully shield the round flange, gaps cannot be reserved, a sensor for detection is required to be arranged on the corrugated pipe assembly after the corrugated pipe assembly is welded, the existing corrugated pipe assembly welding tool is tightly pressed by a linear cylinder mechanism, at least three cylinders are required in the scheme, and the cost is too high due to the adoption of the mechanism; and compressed air is connected to the three cylinders through the main air pipe, the three cylinders cannot synchronously act after the pressure switch is opened, and the flange is possibly tilted after one cylinder is contacted, and the flange surface is pressed up by the cylinder at the back to generate indentation.
The existing corrugated pipe assembly welding tool is easy to cause the flange surface of the corrugated pipe assembly to generate indentation in the using process, so that the sealing effect of the corrugated pipe assembly is affected, the sensor is inconvenient to install at the tail pipe part of the corrugated pipe assembly, and the assembly efficiency of the corrugated pipe assembly is reduced.
Disclosure of Invention
The utility model aims to provide a corrugated pipe assembly welding tool which has the advantage of good protection, and solves the problems that the flange surface of a corrugated pipe assembly is easy to generate an indentation in the use process of the existing corrugated pipe assembly welding tool, the sealing effect of the corrugated pipe assembly is affected, a sensor is inconvenient to install at the tail pipe part of the corrugated pipe assembly, and the assembly efficiency of the corrugated pipe assembly is reduced.
In order to achieve the above purpose, the present utility model provides the following technical solutions: bellows subassembly welding frock includes:
the flange positioning mechanism comprises a base, a first cylinder is fixedly arranged on one side of the base, a limiting piece is movably connected to the other side of the base, a fixing frame is fixedly connected to the top of the base, and a pneumatic clamping jaw is fixedly arranged on the right side of the fixing frame;
the corrugated pipe positioning mechanism comprises a first anchor ear and a second anchor ear, and the second anchor ear is fixedly arranged at the top of the first anchor ear;
the tail pipe positioning mechanism comprises a supporting seat, the right side of the supporting seat is fixedly connected with a cylinder fixing seat, the inner wall of the cylinder fixing seat is fixedly connected with a second cylinder, a piston rod of the second cylinder penetrates through the left side of the supporting seat and is fixedly connected with a connecting plate, an internal expansion clamp is fixedly installed inside the connecting plate, the top of the connecting plate is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a sleeve, and the inner wall of the sleeve is movably connected with a mounting rod;
and a clamping table.
In order to facilitate stable movement of the base, the bottom of the base is preferably connected with a sliding rail in a sliding manner, and the sliding rail is fixedly connected to the top of the clamping table.
In order to facilitate the fixation of the first cylinder and the limiting piece, the bellows assembly welding tool is preferably used, and the first cylinder and the limiting piece are fixedly connected to the top of the clamping table.
In order to facilitate supporting and fixing the first anchor ear, as the bellows assembly welding tool of the utility model, preferably, the bottom of the first anchor ear is fixedly connected with a bracket, the bottom of the bracket is fixedly connected with a fixing seat, and the bottom of the fixing seat is fixedly connected with the top of the clamping table.
In order to facilitate the increase of the strength of the supporting seat, the right side of the supporting seat is preferably provided with a reinforcing rib as the welding tool of the corrugated pipe assembly.
In order to facilitate the installation of the sensor, the corrugated pipe assembly welding tool is preferable in that a rotating handle is arranged at the top of the installation rod, and a clamping head is arranged at the bottom of the installation rod.
In order to facilitate the fixing of the tail pipe, the welding tool for the corrugated pipe assembly is preferably arranged in the utility model, wherein the left end of the internal expansion clamp penetrates to the left side of the supporting seat.
Compared with the prior art, the utility model has the following beneficial effects:
1. the flange positioning mechanism is arranged, the connecting flange of the corrugated pipe assembly can be conveniently fixed, the flange surface is prevented from being adhered to and damaged during welding of the corrugated pipe assembly, the flange positioning mechanism comprises the base, the top of the base is used for fixing the pneumatic clamping jaw through the fixing frame, after the flange surface of the corrugated pipe assembly stretches into the pneumatic clamping jaw, the three clamping jaws of the pneumatic clamping jaw clamp and fix the connecting flange of the corrugated pipe assembly, the base is provided with the first cylinder, the first cylinder can drive the base to move left and right, the pneumatic clamping jaw can move to the flange position of the corrugated pipe assembly, when the base moves to the rightmost end, the limiting piece limits the base, the flange surface is prevented from being damaged, the sliding rail is arranged at the bottom of the base, the sliding rail can limit the moving base, and the moving base is prevented from shaking forwards and backwards during the moving process.
2. The corrugated pipe positioning mechanism is arranged, the corrugated section of the corrugated pipe assembly can be conveniently fixed, the corrugated pipe assembly is prevented from moving in the welding process, the corrugated pipe positioning mechanism comprises the first anchor ear and the second anchor ear, the corrugated pipe assembly is placed in the first anchor ear in advance, the second anchor ear is arranged at the top of the first anchor ear to clamp and fix the corrugated pipe assembly, the bottom of the first anchor ear is provided with the support and the fixing base, and the fixing base is fixed on the clamping table to firmly support the bottom of the first anchor ear.
3. The utility model can fix the tail pipe part of the corrugated pipe assembly by arranging the tail pipe positioning mechanism, and assist a worker to quickly install the sensor in the mounting hole at the top of the tail pipe, wherein the tail pipe positioning mechanism comprises a second cylinder, the second cylinder drives the connecting plate to move, the inner expansion part of the inner expansion clamp stretches into the tail pipe, the inner expansion part of the inner expansion clamp expands to fix the tail part, when the sensor needs to be installed, the sensor is clamped at the bottom of the mounting rod, the worker moves the mounting rod downwards and drives the mounting rod to rotate, the sensor is installed at the top of the tail pipe in a threaded manner, and the sleeve limits the mounting rod in the rotating process of the mounting rod.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is an isometric view of a flange positioning mechanism of the present utility model;
FIG. 3 is an isometric view of a bellows positioning mechanism of the present utility model;
fig. 4 is an isometric view of a tailpipe positioning mechanism of the present utility model.
In the figure: 1. a flange positioning mechanism; 101. a base; 102. a limiting piece; 103. pneumatic clamping jaws; 104. a fixing frame; 105. a first cylinder; 106. a slide rail; 2. a bellows positioning mechanism; 201. the first hoop; 202. the second hoop; 203. a bracket; 204. a fixing seat; 3. a tail pipe positioning mechanism; 301. a support base; 302. a connecting plate; 303. a mounting rod; 304. a sleeve; 305. a support plate; 306. an internal expansion type clamp; 307. a second cylinder; 308. a cylinder fixing seat; 4. and a clamping table.
Detailed Description
Referring to fig. 1-4, a bellows assembly welding tool includes:
the flange positioning mechanism 1, the flange positioning mechanism 1 comprises a base 101, a first cylinder 105 is fixedly arranged on one side of the base 101, a limiting piece 102 is movably connected to the other side of the base 101, a fixing frame 104 is fixedly connected to the top of the base 101, and a pneumatic clamping jaw 103 is fixedly arranged on the right side of the fixing frame 104;
the corrugated pipe positioning mechanism 2 comprises a first hoop 201 and a second hoop 202, and the second hoop 202 is fixedly arranged at the top of the first hoop 201;
the tail pipe positioning mechanism 3, the tail pipe positioning mechanism 3 comprises a supporting seat 301, a cylinder fixing seat 308 is fixedly connected to the right side of the supporting seat 301, a second cylinder 307 is fixedly connected to the inner wall of the cylinder fixing seat 308, a piston rod of the second cylinder 307 penetrates through the left side of the supporting seat 301 and is fixedly connected with a connecting plate 302, an internal expansion clamp 306 is fixedly installed inside the connecting plate 302, a supporting plate 305 is fixedly connected to the top of the connecting plate 302, a sleeve 304 is fixedly connected to the top of the supporting plate 305, and a mounting rod 303 is movably connected to the inner wall of the sleeve 304;
a clamping table 4.
In this embodiment: by arranging the flange positioning mechanism 1, the connecting flange of the corrugated pipe assembly can be conveniently fixed, the damage of flange surface adhesion welding slag in the process of welding the corrugated pipe assembly is prevented, the flange positioning mechanism 1 comprises a base 101, the top of the base 101 is used for fixing a pneumatic clamping jaw 103 through a fixing frame 104, after the flange surface of the corrugated pipe assembly stretches into the pneumatic clamping jaw 103, three clamping jaws of the pneumatic clamping jaw 103 clamp and fix the connecting flange part of the corrugated pipe assembly, a first cylinder 105 is arranged on the base 101, the first cylinder 105 can drive the base 101 to move left and right, the pneumatic clamping jaw 103 moves to the flange position of the corrugated pipe assembly, when the base 101 moves to the rightmost end, a limiting piece 102 limits the base 101 to avoid damaging the flange surface, the corrugated section of the corrugated pipe assembly can be conveniently fixed by arranging the corrugated pipe positioning mechanism 2, the corrugated pipe positioning mechanism 2 comprises a first anchor ear 201 and a second anchor ear 202, the corrugated pipe assembly is placed in the first anchor ear 201 in advance, the second anchor ear 202 is arranged at the top of the first anchor ear 201 to clamp and fix the corrugated pipe assembly, the tail pipe part of the corrugated pipe assembly can be fixed by arranging the tail pipe positioning mechanism 3, the tail pipe positioning mechanism 3 assists a worker to rapidly install a sensor in a mounting hole at the top of the tail part, the tail pipe positioning mechanism 3 comprises a second cylinder 307, the second cylinder 307 drives a connecting plate 302 to move, the inner expansion part of an inner expansion clamp 306 stretches into the tail pipe, the inner expansion part of the inner expansion clamp 306 expands to fix the tail part, when the sensor needs to be installed, the sensor is clamped at the bottom of a mounting rod 303, the worker moves the mounting rod 303 downwards and drives the mounting rod 303 to rotate, the sensor is mounted on the top of the tail pipe in a threaded manner, and the sleeve 304 limits the mounting rod 303 in the process of rotating the mounting rod 303.
As a technical optimization scheme of the utility model, the bottom of the base 101 is slidably connected with a slide rail 106, and the slide rail 106 is fixedly connected to the top of the clamping table 4.
In this embodiment: the bottom of base 101 has set up slide rail 106, and slide rail 106 can carry out spacingly to the base 101 that removes, avoids its in-process back and forth rocking that removes.
As a technical optimization scheme of the utility model, the first cylinder 105 and the limiting piece 102 are fixedly connected to the top of the clamping table 4.
In this embodiment: the first cylinder 105 and the limiting member 102 are fixed on the top of the clamping table 4, and movement of the first cylinder 105 and the limiting member 102 in the working process can be prevented.
As a technical optimization scheme of the utility model, the bottom of the first hoop 201 is fixedly connected with a bracket 203, the bottom of the bracket 203 is fixedly connected with a fixing seat 204, and the bottom of the fixing seat 204 is fixedly connected with the top of the clamping table 4.
In this embodiment: the bottom of first staple bolt 201 has set up support 203 and fixing base 204, and fixing base 204 is fixed on grip block 4, carries out firm support to the bottom of first staple bolt 201.
As a technical optimization scheme of the present utility model, a reinforcing rib is disposed on the right side of the supporting seat 301.
In this embodiment: the supporting seat 301 is provided with the reinforcing ribs, so that the use strength of the supporting seat 301 can be increased, and breakage in the use process is avoided.
As a technical optimization scheme of the utility model, a rotating handle is arranged at the top of the mounting rod 303, and a clamping head is arranged at the bottom of the mounting rod 303.
In this embodiment: when the sensor needs to be installed, the sensor is clamped on the clamping head at the bottom of the installation rod 303, a worker moves the installation rod 303 downwards, and drives the installation rod 303 to rotate through the rotating handle, so that the sensor is installed at the top of the tail pipe in a threaded mode.
As a technical optimization scheme of the present utility model, the left end of the inner expansion clamp 306 penetrates to the left side of the supporting seat 301.
In this embodiment: the left end of the internal expansion clamp 306 penetrates to the left side of the supporting seat 301, so that the left end of the internal expansion clamp 306 can extend into the tail pipe of the corrugated pipe assembly, and the internal expansion clamp 306 can internally fix the tail pipe.
Working principle:
when in use, the flange end, the corrugated pipe and the tail pipe section of the corrugated pipe assembly are clamped and fixed through the flange positioning mechanism 1, the corrugated pipe positioning mechanism 2 and the tail pipe positioning mechanism 3, the corrugated pipe and the tail pipe section are welded after the fixing is finished, the sensor is arranged at the top of the tail pipe through the tail pipe positioning mechanism 3 after the welding is finished, the welding processing of the rear corrugated pipe assembly is finished, the flange positioning mechanism 1 comprises a base 101, the top of the base 101 is used for fixing a pneumatic clamping jaw 103 through a fixing frame 104, after the flange surface of the corrugated pipe assembly stretches into the pneumatic clamping jaw 103, the three clamping jaws of the pneumatic clamping jaw 103 clamp and fix the connecting flange part of the corrugated pipe assembly, a first cylinder 105 is arranged on the base 101, the first cylinder 105 can drive the base 101 to move left and right, so that the pneumatic clamping jaw 103 moves to the flange position of the corrugated pipe assembly, when the base 101 moves to the rightmost end, the limiting part 102 limits the base 101 to avoid damaging the flange surface, the corrugated pipe positioning mechanism 2 comprises a first hoop 201 and a second hoop 202, the corrugated pipe assembly is placed in the first hoop 201 in advance, the second hoop 202 is installed at the top of the first hoop 201 to clamp and fix the corrugated pipe assembly, the tail pipe positioning mechanism 3 comprises a second cylinder 307, the second cylinder 307 drives the connecting plate 302 to move, the inner expansion part of the inner expansion clamp 306 stretches into the tail pipe, the inner expansion part of the inner expansion clamp 306 expands to fix the tail part, when the sensor needs to be installed, the sensor is clamped at the bottom of the installation rod 303, a worker moves the installation rod 303 downwards and drives the installation rod 303 to rotate, and the sensor is installed at the top of the tail pipe in a threaded manner.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (7)
1. Bellows subassembly welding frock, its characterized in that includes:
the flange positioning mechanism (1), the flange positioning mechanism (1) comprises a base (101), a first cylinder (105) is fixedly arranged on one side of the base (101), a limiting piece (102) is movably connected to the other side of the base (101), a fixing frame (104) is fixedly connected to the top of the base (101), and a pneumatic clamping jaw (103) is fixedly arranged on the right side of the fixing frame (104);
the corrugated pipe positioning mechanism (2), the corrugated pipe positioning mechanism (2) comprises a first hoop (201) and a second hoop (202), and the second hoop (202) is fixedly arranged at the top of the first hoop (201);
the tail pipe positioning mechanism (3), tail pipe positioning mechanism (3) includes supporting seat (301), the right side fixedly connected with cylinder fixing base (308) of supporting seat (301), the inner wall fixedly connected with second cylinder (307) of cylinder fixing base (308), the piston rod of second cylinder (307) runs through to the left side of supporting seat (301) and fixedly connected with connecting plate (302), the inside fixed mounting of connecting plate (302) has internal expanding anchor clamps (306), the top fixedly connected with backup pad (305) of connecting plate (302), the top fixedly connected with sleeve pipe (304) of backup pad (305), the inner wall swing joint of sleeve pipe (304) has installation pole (303);
a clamping table (4).
2. The bellows assembly welding fixture of claim 1, wherein: the bottom of base (101) sliding connection has slide rail (106), slide rail (106) fixed connection is in the top of centre gripping platform (4).
3. The bellows assembly welding fixture of claim 1, wherein: the first air cylinder (105) and the limiting piece (102) are fixedly connected to the top of the clamping table (4).
4. The bellows assembly welding fixture of claim 1, wherein: the bottom fixedly connected with support (203) of first staple bolt (201), the bottom fixedly connected with fixing base (204) of support (203), the bottom of fixing base (204) and the top fixed connection of grip block (4).
5. The bellows assembly welding fixture of claim 1, wherein: the right side of the supporting seat (301) is provided with a reinforcing rib.
6. The bellows assembly welding fixture of claim 1, wherein: the top of installation pole (303) is provided with the twist grip, the bottom of installation pole (303) is provided with the dop.
7. The bellows assembly welding fixture of claim 1, wherein: the left end of the inner expansion clamp (306) penetrates to the left side of the supporting seat (301).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223583628.8U CN219005160U (en) | 2022-12-31 | 2022-12-31 | Bellows subassembly welding frock |
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Application Number | Priority Date | Filing Date | Title |
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CN202223583628.8U CN219005160U (en) | 2022-12-31 | 2022-12-31 | Bellows subassembly welding frock |
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CN219005160U true CN219005160U (en) | 2023-05-12 |
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CN202223583628.8U Active CN219005160U (en) | 2022-12-31 | 2022-12-31 | Bellows subassembly welding frock |
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2022
- 2022-12-31 CN CN202223583628.8U patent/CN219005160U/en active Active
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