CN218999485U

CN218999485U - Bulking machine capable of quantitatively adding water

Info

Publication number: CN218999485U
Application number: CN202222544766.9U
Authority: CN
Inventors: 邹青; 肖科
Original assignee: Hubei Xiangda Fisheries Technology Co ltd
Current assignee: Hubei Xiangda Fisheries Technology Co ltd
Priority date: 2022-09-26
Filing date: 2022-09-26
Publication date: 2023-05-12
Anticipated expiration: 2032-09-26

Abstract

The utility model relates to a bulking machine capable of quantitatively adding water, which comprises a base, wherein a feeding mechanism, a tempering device, a bulking mechanism, a water adding mechanism and a steam transmission mechanism are respectively arranged above the base; the utility model can realize the function of automatic water adding, and can realize the accurate water adding by controlling the water adding mechanism to control the water adding amount, thereby obtaining the puffed feed for proper aquatic products.

Description

Bulking machine capable of quantitatively adding water

Technical Field

The utility model relates to the technical field of bulking machines, in particular to a bulking machine capable of quantitatively adding water.

Background

In aquatic feed production, because the feed raw materials are relatively dry and high in hardness, water is required to be added into a conditioner to soften the feed raw materials in order to ensure that the feed has good puffing effect, and then the feed is puffed to obtain the puffed feed for proper aquatic products.

At present, water is added into the conditioner through manual operation, so that accurate water addition cannot be achieved, when the added water exceeds the quantitative water amount, feed is excessively softened and can be adhered to the spiral blades of the conditioner, feed loss is caused, the working efficiency of the conditioner is reduced, when the added water is less than the quantitative water amount, the feed softening degree is insufficient, and the expanded feed effect is unsatisfactory.

Disclosure of Invention

The utility model aims to design a bulking machine capable of quantitatively adding water, so that the bulking machine can solve the problem that accurate water addition cannot be achieved in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the puffing machine capable of quantitatively adding water comprises a base, wherein a feeding mechanism, a tempering device, a puffing mechanism, a water adding mechanism and a steam transmission mechanism are respectively arranged above the base, the feeding mechanism, the tempering device and the puffing mechanism are sequentially arranged from top to bottom, a tempering feeding port communicated with the feeding mechanism is arranged at the top of one side of the tempering device, a tempering discharging port communicated with the puffing mechanism is arranged at the bottom of the other side of the tempering device, a plurality of steam air inlets communicated with the steam transmission mechanism are uniformly distributed on the side wall of the tempering device, a tempering water inlet communicated with the water adding mechanism is arranged at one end of the tempering device close to the tempering feeding port, the water adding mechanism comprises a box body, a driving unit, a first piston type water injection cylinder and a second piston type water injection cylinder are arranged at the bottom of the inside of the box body, the first piston type water injection cylinder and the second piston type water injection cylinder are internally provided with a first rubber plug and a second rubber plug which are matched with the inner wall of the first piston type water injection cylinder respectively, the first rubber plug and the second rubber plug are connected through a piston rod, the piston rod is connected with a driving unit, one end of the first piston type water injection cylinder far away from the opening of the first piston type water injection cylinder is provided with a first water inlet and a first water outlet, one end of the second piston type water injection cylinder far away from the opening of the second piston type water injection cylinder is provided with a second water inlet and a second water outlet, the first water outlet and the second water outlet are communicated with an external water tank through a second water distribution pipe, the first water inlet, the first water outlet, the second water inlet and the second water outlet are all provided with electromagnetic valves, the box body is fixed on the base through a fourth support frame, the puffing mechanism is fixed on the base through a third supporting frame.

Further, the driving unit comprises a third motor, a screw rod and a sliding block, wherein two ends of the screw rod are fixed on the bottom of the inside of the box body through bearing seats, an output shaft of the third motor is connected with the screw rod, the sliding block is matched and connected with the screw rod, and the sliding block is fixedly connected with the middle part of the piston rod.

Further, a second motor is arranged outside one end, far away from the tempering water inlet, of the tempering device, a second rotating shaft is arranged inside the tempering device, a second spiral blade is arranged on the second rotating shaft, and one end of the second rotating shaft penetrates through the tempering device and is connected with the rotating shaft of the second motor.

Further, feeding mechanism includes the feed bin, it is equipped with the pay-off feed inlet to keep away from on the feed bin the top of quenching and tempering feed inlet one side, the opposite side of feed bin be equipped with the pay-off discharge gate of quenching and tempering feed inlet intercommunication, the externally mounted of feed bin one end has first motor, the inside of feed bin is equipped with first pivot, install first helical blade and the cutting blade of alternate setting in the first pivot, the one end of first pivot run through the feed bin with the pivot of first motor is connected.

Further, the feeding bin is fixed on the conditioner through a first supporting frame.

Further, the steam transmission mechanism comprises a steam shunt pipe and a steam generator communicated with the steam shunt pipe, and steam outlets of the steam shunt pipe are in one-to-one correspondence and communicated with the steam inlets.

Further, the puffing mechanism comprises a puffing bin, a puffing feed inlet communicated with the quenching and tempering discharge port is formed in the top of one side of the puffing bin, a puffing discharge port is formed in the bottom of the other side of the puffing bin, a fourth motor is arranged at the outer part of one end of the puffing bin, a third rotating shaft is arranged in the puffing bin, a third spiral blade is arranged on the third rotating shaft, and one end of the third rotating shaft penetrates through the puffing bin and is connected with the rotating shaft of the fourth motor.

Furthermore, the conditioner is fixed on the puffing bin through a second supporting frame, and the puffing bin is installed on the base through a third supporting frame.

The beneficial effects of the utility model are as follows:

in the utility model, the first rubber plug and the second rubber plug are driven to move by the driving unit through the piston rod. The water in the water tank enters the second piston type water injection cylinder through the second water inlet until the first rubber plug moves to a set position, the second rubber plug moves to a direction away from the open end of the second piston type water injection cylinder through the driving unit, the electromagnetic valves on the first water outlet and the second water inlet are closed, the electromagnetic valves on the first water inlet and the second water outlet are opened, the water in the second piston type water injection cylinder enters the first piston type water injection cylinder through the first water inlet until the second rubber plug moves to the set position, the electromagnetic valves on the first water inlet and the second water inlet are closed, the water in the water tank enters the second piston type water injection cylinder through the second water inlet, and the water in the water tank enters the first piston type water injection cylinder through the first water inlet until the second rubber plug moves to the set position.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings may be obtained from these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of the internal structure of the feeding mechanism, the conditioner and the puffing mechanism in the utility model;

FIG. 3 is a schematic view of the internal structure of the water adding mechanism in the present utility model.

1. A feeding mechanism; 2. a conditioner; 3. a puffing mechanism; 4. a water adding mechanism; 5. a second motor; 6. a second rotating shaft; 7. a second helical blade; 8. feeding a storage bin; 9. a feeding inlet; 10. a first motor; 11. a first rotating shaft; 12. a first helical blade; 13. a cutting blade; 14. a case; 15. a first piston type water injection cylinder; 16. a second piston type water injection cylinder; 17. a piston rod; 18. a third motor; 19. a screw; 20. a slide block; 21. a bearing seat; 22. a steam shunt tube; 23. puffing bins; 24. a fourth motor; 25. a third rotating shaft; 26. a third helical blade; 27. a base; 28. a first support frame; 29. a second support frame; 30. a third support frame; 31. a fourth support frame; 32. and (5) puffing a discharge port.

Detailed Description

In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.

As shown in fig. 1-3, a bulking machine capable of quantitatively adding water comprises a base 27, wherein a feeding mechanism 1, a tempering device 2, a bulking mechanism 3, a water adding mechanism 4 and a steam transmission mechanism are respectively arranged above the base 27, the feeding mechanism 1, the tempering device 2 and the bulking mechanism 3 are sequentially arranged from top to bottom, a tempering feeding port communicated with the feeding mechanism 1 is arranged at the top of one side of the tempering device 2, a tempering discharging port communicated with the bulking mechanism 3 is arranged at the bottom of the other side of the tempering device 2, a plurality of steam inlets communicated with the steam transmission mechanism are arranged on the side wall of the tempering device 2, the steam transmission mechanism comprises a steam shunt pipe 22 and a steam generator communicated with the steam shunt pipe 22, the steam outlets of the steam shunt pipes 22 are in one-to-one correspondence and are communicated with the steam inlets, so that steam can be uniformly distributed in the tempering device 2, and the steam can be attached to the feed raw material and steamed in the feed raw material in the process of the tempering device 2; a tempering water inlet communicated with a water adding mechanism 4 is arranged at one end, close to a tempering feed inlet, of the tempering device 2, and quantitative water is added into the tempering device 2 through the water adding mechanism 4, so that the feed raw material can be softened after being combined with the water; the second motor 5 is arranged outside one end, far away from the tempering water inlet, of the tempering device 2, the second rotating shaft 6 is arranged inside the tempering device 2, the second spiral blade 7 is arranged on the second rotating shaft 6, one end of the second rotating shaft 6 penetrates through the tempering device 2 and is connected with the rotating shaft of the second motor 5, the second rotating shaft 6 is driven to rotate through the second motor 5, so that the second rotating blade 7 is driven to rotate, the feed raw material can move from the tempering feed inlet to the tempering discharge outlet, and the feed raw material is combined with water and steam in the moving process, so that the feed raw material is softened and steamed; the water adding mechanism 4 comprises a box body 14, a driving unit, a first piston type water injection cylinder 15 and a second piston type water injection cylinder 16 are arranged on the bottom of the inside of the box body 14, the driving unit comprises a third motor 18, a screw 19 and a sliding block 20, two ends of the screw 19 are fixed on the bottom of the inside of the box body 14 through bearing seats 21, an output shaft of the third motor 18 is connected with the screw 19, the sliding block 20 is connected with the screw 19 in a matched mode, a first rubber plug and a second rubber plug which are matched with the inner walls of the first piston type water injection cylinder 15 and the second piston type water injection cylinder 16 are respectively arranged in the first piston type water injection cylinder 15 and the second piston type water injection cylinder 16, the first rubber plug and the second rubber plug are connected through a piston rod 17, the middle of the piston rod 17 is fixedly connected with the sliding block 20, the third motor 18 drives the sliding block 20 to move on the screw 19, so that the piston rod 17 is driven to move, water in the first piston type water injection cylinder 15 is extruded through the first rubber plug or water in the second piston type water injection cylinder 16 is extruded through the second rubber plug, water in the quality regulator 2 is enabled to flow into the quality regulator 2, and quality regulation and quality control of water in the flow into the regulator 2 is accurately controlled through controlling the rotation speed of the third motor 18; the first water inlet, the first water outlet, the second water inlet and the second water outlet are all provided with electromagnetic valves, and the opening of the first piston type water injection cylinder 15 and the water inlet and the water outlet of the second piston type water injection cylinder 16 are intelligently controlled through the electromagnetic valves; the case 14 is fixed to the base 27 by a fourth support 31, and the puffing mechanism 3 is fixed to the base 27 by a third support 30.

The feeding mechanism 1 comprises a feeding bin 8, a feeding inlet 9 is formed in the top of one side, far away from the tempering feed inlet, of the feeding bin 8, a feeding discharge port communicated with the tempering feed inlet is formed in the other side of the feeding bin 8, a first motor 10 is arranged outside one end of the feeding bin 8, a first rotating shaft 11 is arranged inside the feeding bin 8, first spiral blades 12 and cutting blades 13 which are alternately arranged are arranged on the first rotating shaft 11, one end of the first rotating shaft 11 penetrates through the feeding bin 8 and is connected with the rotating shaft of the first motor 10, the first rotating shaft 11 is driven to rotate through the first motor 10, so that the first spiral blades 12 and the cutting blades 13 are driven to rotate, the first spiral blades 12 drive feed raw materials to move from the feeding inlet 9 to the feeding discharge port, and the cutting blades 13 can cut and crush massive feed raw materials, so that the subsequent puffing is facilitated; the feed bin 8 is fixed to the conditioner 2 by a first support bracket 28.

The puffing mechanism 3 comprises a puffing bin 23, wherein a puffing feed inlet communicated with a quenching and tempering discharge port is formed in the top of one side of the puffing bin 23, a puffing discharge port 32 is formed in the bottom of the other side of the puffing bin 23, a fourth motor 24 is arranged at the outer part of one end of the puffing bin 23, a third rotating shaft 25 is arranged in the puffing bin 23, a third spiral blade 26 is arranged on the third rotating shaft 25, one end of the third rotating shaft 25 penetrates through the puffing bin 23 and is connected with the rotating shaft of the fourth motor 24, the third rotating shaft 25 is driven to rotate by the fourth motor 24, and therefore the third spiral blade 26 is driven to rotate, so that in the process of moving from the puffing feed inlet to the puffing discharge port 32, the feed raw material is heated and puffed in a mode that mechanical energy is converted into heat energy; the conditioner 2 is fixed on the puffing bin 23 through a second supporting frame 29, and the puffing bin 23 is fixed on the base 27 through a third supporting frame 30.

Working principle:

as shown in fig. 1-3, before use, the first piston type water injection cylinder 15 and the second piston type water injection cylinder 16 are filled with water, then the electromagnetic valves on the first water inlet, the first water outlet, the second water inlet and the second water outlet are closed, then the electromagnetic valves are started, feed raw materials are poured into the feed bin 8 through the feed inlet 9, the first rotating shaft 11 is driven to rotate through the first motor 10, so that the first helical blade 12 and the cutting blade 13 are driven to rotate, the first helical blade 12 drives the feed raw materials to move towards the feed outlet, and the cutting blade 13 can cut and crush massive feed raw materials;

the cut and crushed feed raw materials enter the conditioner 2 through the conditioning feed inlet, meanwhile, the third motor 18 drives the sliding block 20 to move on the screw 19 so as to drive the plug rod 17 to move, the third motor 18 moves in the direction away from the opening end of the first piston type water injection cylinder 15 through forward rotation, the electromagnetic valves on the first water inlet and the second water outlet are closed, the electromagnetic valves on the first water outlet and the second water inlet are opened, water in the first piston type water injection cylinder 15 enters the conditioner 2 through the conditioning water inlet through the first water outlet, water in the water tank enters the second piston type water injection cylinder 16 through the second water inlet until the first rubber plug moves to a set position, the third motor 18 reverses, the second rubber plug moves in the direction away from the opening end of the second piston type water injection cylinder 16, the electromagnetic valves on the first water outlet and the second water inlet are closed, the electromagnetic valves on the first water inlet and the second water outlet are opened, water in the second piston type water injection cylinder 16 enters the conditioner 2 through the second water outlet and the conditioning water inlet, water in the water tank enters the first piston type water injection cylinder 15 through the first water inlet until the second rubber plug moves to a set position, and then the third motor 18 rotates positively to enable the first rubber plug to move in a direction away from the opening end of the first piston type water injection cylinder 15, so that the water flows into the conditioner 2 through the conditioning water inlet repeatedly, steam generated by the steam generator enters the conditioner 2 through the steam inlet, so that the interior of the conditioner 2 is filled with steam, the second rotating shaft 6 is driven to rotate through the second motor 5, the second rotating blade 7 is driven to rotate, and feed raw materials can move from the conditioning feed inlet to the conditioning discharge outlet, and the feed raw material is combined with water and steam in the moving process, so that the feed raw material is softened and steamed;

the softened and steamed feed raw materials enter the puffing bin 23 through the puffing feed inlet, the third rotating shaft 25 is driven to rotate through the fourth motor 24, so that the third spiral blade 26 is driven to rotate, the feed raw materials are converted into heat energy through mechanical energy in the process of moving from the puffing feed inlet to the puffing discharge outlet 32, the heat generated in the rotation process of the third rotating shaft 25 and the third spiral blade 26 is used for pressing the feed raw materials to be cooked, the feed raw materials are heated and puffed, finally the puffed feed flows out from the puffing discharge outlet 32, and the puffed feed raw materials are collected by a container.

The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims

1. The utility model provides a bulking machine that can quantitatively add water, a serial communication port, including base (27), base (27) top is equipped with feeding mechanism (1) respectively, the quenching and tempering ware (2), bulking mechanism (3), mechanism (4) of adding water, steam transmission mechanism, feeding mechanism (1), quenching and tempering ware (2), bulking mechanism (3) are set gradually from top to bottom, one side top of quenching and tempering ware (2) is equipped with the quenching and tempering feed inlet with feeding mechanism (1) intercommunication, the opposite side bottom of quenching and tempering ware (2) is equipped with the quenching and tempering discharge gate with bulking mechanism (3) intercommunication, be equipped with a plurality of steam air inlets with steam transmission mechanism intercommunication on the lateral wall of quenching and tempering ware (2), the one end that is close to quenching and tempering feed inlet on quenching and tempering ware (2) is equipped with the quenching and tempering water inlet with mechanism (4) intercommunication, mechanism (4) are including box (14), be equipped with the drive unit on the bottom of box (14) inside, first piston type water injection cylinder (15), second piston type water injection cylinder (16), the inside of second piston type water injection cylinder (15) is equipped with respectively rather than the first inner wall, first piston type water injection cylinder (17) and first plug type water plug (17) are connected with its first end, first piston plug type water plug (17) are kept away from through the drive unit, the one end of keeping away from its open-ended on second piston water injection section of thick bamboo (16) is equipped with second water inlet and second delivery port, first delivery port and second delivery port are through first reposition of redundant personnel water pipe and quenching and tempering water inlet intercommunication, first water inlet and second water inlet are through second reposition of redundant personnel water pipe and outside water tank intercommunication, all install the solenoid valve on first water inlet, first delivery port, second water inlet, the second delivery port, box (14) are fixed on base (27) through fourth support frame (31), bulking mechanism (3) are fixed on base (27) through third support frame (30).

2. The quantitative water adding bulking machine according to claim 1, wherein the driving unit comprises a third motor (18), a screw rod (19) and a sliding block (20), two ends of the screw rod (19) are fixed on the bottom inside the box body (14) through bearing blocks (21), an output shaft of the third motor (18) is connected with the screw rod (19), the sliding block (20) is connected with the screw rod (19) in a matched mode, and the sliding block (20) is fixedly connected with the middle of the piston rod (17).

3. The quantitative water adding bulking machine of claim 1, wherein a second motor (5) is arranged on the outer portion, far away from one end of the tempering water inlet, of the tempering device (2), a second rotating shaft (6) is arranged in the tempering device (2), a second helical blade (7) is arranged on the second rotating shaft (6), and one end of the second rotating shaft (6) penetrates through the tempering device (2) and is connected with the rotating shaft of the second motor (5).

4. The quantitative water adding bulking machine of claim 1, wherein the feeding mechanism (1) comprises a feeding bin (8), a feeding feed inlet (9) is formed in the top of one side, far away from the tempering feed inlet, of the feeding bin (8), a feeding discharge outlet communicated with the tempering feed inlet is formed in the other side of the feeding bin (8), a first motor (10) is arranged outside one end of the feeding bin (8), a first rotating shaft (11) is arranged inside the feeding bin (8), first spiral blades (12) and cutting blades (13) which are alternately arranged are arranged on the first rotating shaft (11), and one end of the first rotating shaft (11) penetrates through the feeding bin (8) to be connected with a rotating shaft of the first motor (10).

5. A machine as claimed in claim 4, characterized in that the feeding bin (8) is fixed to the conditioner (2) by means of a first support (28).

6. The quantitative water adding bulking machine of claim 1, wherein the steam transmission mechanism comprises a steam shunt pipe (22) and a steam generator communicated with the steam shunt pipe (22), and the steam outlets of the steam shunt pipes (22) are in one-to-one correspondence and communicated with the steam inlets.

7. The quantitative water adding bulking machine according to claim 1, wherein the bulking mechanism (3) comprises a bulking bin (23), a bulking feed inlet communicated with the tempering discharge port is formed in the top of one side of the bulking bin (23), a bulking discharge port (32) is formed in the bottom of the other side of the bulking bin (23), a fourth motor (24) is arranged at the outer portion of one end of the bulking bin (23), a third rotating shaft (25) is arranged in the bulking bin (23), a third helical blade (26) is arranged on the third rotating shaft (25), and one end of the third rotating shaft (25) penetrates through the bulking bin (23) and is connected with the rotating shaft of the fourth motor (24).

8. The quantitative water adding bulking machine of claim 7, wherein the tempering device (2) is fixed on the bulking bin (23) through a second supporting frame (29), and the bulking bin (23) is installed on the base (27) through a third supporting frame (30).