CN218987140U

CN218987140U - Automatic change filling capper

Info

Publication number: CN218987140U
Application number: CN202320011985.2U
Authority: CN
Inventors: 蒋如飞; 杨小岚; 宋建军; 潘超
Original assignee: Wuhan Naci Biotechnology Co ltd
Current assignee: Wuhan Naci Biotechnology Co ltd
Priority date: 2023-01-04
Filing date: 2023-01-04
Publication date: 2023-05-09
Anticipated expiration: 2033-01-04

Abstract

The utility model discloses an automatic filling sealing machine which comprises a feeding mechanism, a material taking manipulator, a conveyor, a filling mechanism and a hot-pressing film sealing mechanism, wherein the feeding mechanism is provided with a bin for storing deep hole plates and a lifting mechanism for ejecting deep hole plates in the bin out of the bin; the material taking manipulator is used for transferring the ejected deep hole plate to a conveying belt of the conveyor; the filling mechanism is used for filling reagents into the deep hole plate on the conveyor; the hot-pressing film sealing mechanism is used for hot-pressing film sealing on the deep hole plate filled with the reagent on the conveyor and cutting off the film on the deep hole plate sealed with the film. The utility model integrates the feeding mechanism, the filling mechanism, the hot-pressing film sealing mechanism and the conveyor of the deep hole plate, can be assembled to form an automatic production system, and has high production efficiency.

Description

Automatic change filling capper

Technical Field

The utility model belongs to the field of sealing machines, and particularly relates to an automatic filling sealing machine.

Background

The deep hole plate is based on the appearance size of a common micro hole plate (mainly 96 and 384 hole plates), and the depth of the hole is increased while keeping the length and the width in accordance with the international standard of SBS, so that the purpose of increasing the volume of each hole is achieved. And to adapt to its specific range of use, laboratory boards of the type which are manufactured by modifying the materials of manufacture (currently multipurpose polypropylene (PP), individually Polystyrene (PS)) on the one hand, and by modifying the surface treatment process on the other hand.

Deep well plates are currently used in large numbers for DNA detection, high throughput reactions, storage and transfer of samples, antibody titer detection, and the like. Therefore, the deep well plate needs to be sealed to prevent the inside from being contaminated, regardless of the presence or absence of the reagent inside the deep well plate.

In the packaging production line of deep-hole plates, the deep-hole plates are generally required to be loaded on a conveyor belt, and are packaged by a film sealing mechanism on the production line.

However, at present, feeding and discharging of deep hole plates to and from a conveyor belt are performed manually, a loader is required to continuously operate at a feeding port, the deep hole plates to be sealed are manually placed at a feeding position one by one according to the processing frequency of the sealing film, the loader is required to pay attention to the working progress of a production line all the time so as to grasp the feeding rhythm, but the loader is not concentrated after long-time working and is easy to cause errors of feeding speed, the sealing film is disordered due to too fast feeding, the sealing film quality is influenced, and the production efficiency is reduced due to too slow feeding; and after installing a plurality of cappers in the factory building, every capper all need be equipped with the material loading person, and the human cost is higher.

The aluminum plastic film is suitable for long-term sample preservation, excellent in evaporation prevention performance, almost free of evaporation, easy to puncture, more convenient to take off, and is often used for sealing on a deep hole plate, and the existing sealing mode is that an aluminum plastic film with the size similar to the area of the end substrate of the deep hole plate is manually stuck to the end face of the deep hole plate through a medical-grade strong adhesive, so that sealing is realized, but the efficiency is lower, and time and labor are wasted.

Disclosure of Invention

Aiming at the defects or improvement demands of the prior art, the utility model provides an automatic filling and sealing machine which can realize the functions of feeding, filling, hot pressing sealing films and cutting sealing films and has high production efficiency.

In order to achieve the above object, according to one aspect of the present utility model, there is provided an automated filling and sealing machine, which is characterized by comprising a feeding mechanism, a material taking manipulator, a conveyor, a filling mechanism and a hot-press film sealing mechanism, wherein:

the feeding mechanism is provided with a bin for storing the deep hole plate and a lifting mechanism for ejecting the deep hole plate in the bin out of the bin;

the material taking manipulator is used for transferring the deep hole plate ejected from the storage bin to a conveying belt of the conveyor;

the filling mechanism is used for filling reagents into the deep hole plate on the conveyor;

the hot-pressing film sealing mechanism is used for hot-pressing film sealing on the deep hole plate filled with the reagent on the conveyor and cutting off the film on the deep hole plate with the sealed film.

Preferably, including mount, motor, rotatory main shaft, swivel mount and elevating system, wherein:

the motor and the lifting mechanism are respectively arranged on the fixed frame, an output shaft of the motor is connected with the rotating main shaft, and the rotating main shaft is vertically arranged;

the rotary frame is fixedly arranged on the rotary main shaft, a plurality of bins for accommodating and supporting deep hole plates are arranged on the rotary frame, and the bins are arranged along the circumferential direction of the rotary main shaft;

each bin has a receiving table for receiving a deep hole plate, and each bin has a channel for facilitating the lifting mechanism to extend into the bin so that the lifting mechanism ejects the deep hole plate in the bin out of the bin.

Preferably, the magazine has a vertical guide surface for contact with the deep hole plate to guide upward movement of the deep hole plate.

Preferably, each bin has a side opening for receiving a deep hole plate from the side of the bin, and the holder is further provided with a side baffle at a position corresponding to the elevating mechanism to prevent the deep hole plate in the bin from falling from the side opening.

Preferably, the hot-pressing film sealing mechanism comprises a film releasing mechanism and a film pressing mechanism, wherein the film releasing mechanism comprises a film releasing mounting plate, a film reel and a film releasing guide wheel, the film reel is commonly mounted on the film releasing mounting plate and used for mounting a film roll, and the film releasing guide wheel is used for guiding the released film;

the film pressing mechanism comprises a support frame, an air cylinder, a lifting frame, a cutter and three groups of deep hole plate pressing pieces, wherein the air cylinder is arranged on the support frame, an output shaft of the air cylinder is downwards arranged, the lifting frame is arranged on the output shaft of the air cylinder, the lifting frame is provided with a lifting plate, the three groups of deep hole plate pressing pieces are respectively a first deep hole plate pressing piece, a second deep hole plate pressing piece and a third deep hole plate pressing piece, and the first deep hole plate pressing piece, the second deep hole plate pressing piece and the third deep hole plate pressing piece are sequentially arranged along the conveying direction of a conveying belt;

for each group of deep hole plate pressing pieces, the deep hole plate pressing pieces comprise a spring guide assembly and a pressing plate assembly, wherein the spring guide assembly comprises a guide shaft, a limiting block and a compression spring, the guide shaft is vertically arranged, the upper end of the guide shaft penetrates through the lifting plate and is in clearance fit with the lifting plate, the lower end of the guide shaft is fixedly connected with the pressing plate assembly, the bottom end of the pressing plate assembly is a plane for pressing the deep hole plate, the limiting block is arranged at the upper end of the guide shaft, the compression spring penetrates through the guide shaft, the upper end of the compression spring is abutted against the lifting plate, and the lower end of the compression spring is abutted against the pressing plate assembly;

a heating module for melting the film is arranged on the pressing plate component of the second deep hole plate pressing piece;

the cutter is arranged on the lifting plate and positioned between the second deep hole plate pressing piece and the third deep hole plate pressing piece, so as to be used for cutting off the film between the two connected deep hole plates.

Preferably, the platen assemblies of the first and second deep orifice pressers each have a platen and a spring mounting sleeve, and:

the upper end of the spring mounting sleeve is open, the lower end of the spring mounting sleeve is provided with an inner flange, the spring mounting sleeve is fixedly mounted on the pressing plate, the inner flange is fixedly mounted on the guide shaft, the spring mounting sleeve is positioned between the lifting plate and the pressing plate, and the lower end of the compression spring stretches into the spring mounting sleeve and abuts against the inner flange.

Preferably, the filling mechanism adopts a dispenser.

Preferably, a stripper plate is provided on the housing of the conveyor, and a pushing mechanism is provided at a position corresponding to the stripper plate for pushing the film-sealed deep-hole plate into the stripper plate.

Preferably, the material taking manipulator comprises a double-shaft moving platform and a mechanical clamping jaw, wherein the mechanical clamping jaw is arranged on the double-shaft moving platform and used for driving the mechanical clamping jaw to move horizontally and vertically.

Preferably, a plurality of separation blocks are arranged on the conveyor belt of the conveyor for separating any adjacent two deep-hole plates.

In general, the above technical solutions conceived by the present utility model, compared with the prior art, enable the following beneficial effects to be obtained:

1) The utility model integrates the feeding mechanism, the filling mechanism, the hot-pressing film sealing mechanism and the conveyor of the deep hole plate, can be assembled to form an automatic production system, and has high production efficiency.

2) The motor of the feeding mechanism can drive the rotary main shaft to rotate, so that the rotary frame on the rotary main shaft is driven to rotate, a plurality of bins are arranged on the rotary frame and can accommodate the deep hole plates, when the bins rotate to the positions corresponding to the lifting mechanisms, the lifting mechanisms can extend into the bins from the channels of the bins to eject the deep hole plates, so that the feeding mechanism can be conveniently placed at a set position after taking materials by an external manipulator, the feeding mechanism can continuously and stably run, the movement beats can be stabilized, the production beats can be balanced, the guarantee is provided for the automatic realization of the whole machine, the labor intensity of workers is reduced, and the production efficiency is improved.

3) According to the hot-pressing film sealing mechanism, the film can be pre-pressed on the deep hole plate through the pressing plate component of the first deep hole plate pressing piece, the film is melted and then is adhered on the deep hole plate through the heating film of the pressing plate component of the second deep hole plate pressing piece, the cutter is arranged between the second deep hole plate pressing piece and the third deep hole plate pressing piece, after the deep hole plate for sealing the film is pressed through the third deep hole plate pressing piece, the second deep hole plate pressing piece and the third deep hole plate pressing piece can be used for fixing the two deep hole plates, then the lifting frame drives the cutter to move downwards continuously, so that the film between the two deep hole plates pressed by the second deep hole plate pressing piece and the third deep hole plate pressing piece can be cut off, the degree of automation and the production efficiency are high, and the automatic film sealing of the deep hole plate can be realized through cooperation with the conveyor belt.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic structural view of a feeding mechanism in the utility model;

FIG. 3 is a schematic structural view of a hot press film sealing mechanism of the present utility model;

FIG. 4 is a schematic view of a material picking manipulator according to the present utility model;

FIG. 5 is a schematic view of the conveyor of the present utility model;

FIG. 6 is a schematic diagram of the coordinated control of the feeding mechanism in the present utility model;

fig. 7 is a schematic diagram of the coordinated control of the present utility model.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model. In addition, the technical features of the embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

Referring to fig. 1 to 5, an automated filling and sealing machine includes a loading mechanism 10, a material taking manipulator 20, a conveyor 70, a filling mechanism 40 and a hot-press film sealing mechanism, wherein:

the feeding mechanism 10 is provided with a bin 1071 for storing the deep hole plates 701 and a lifting mechanism for ejecting the deep hole plates 701 in the bin 1071 out of the bin 1071;

the material taking manipulator 20 is used for transferring the deep hole plate 701 ejected from the stock bin 1071 onto the conveying belt 702 of the conveyor 70;

the filling mechanism 40 is used to fill reagents into the deep-well plate 701 on the conveyor 70, and the filling mechanism 40 uses dispensers, preferably high-precision microliter dispensers, to fill reagents into the deep-well plate. Filling is performed while the conveyor 70 pauses the transfer of the deep hole plate 701.

The hot-press film sealing mechanism is used for hot-press film sealing of the deep hole plate 701 filled with the reagent on the conveyor 70 and cutting of the film on the deep hole plate 701 which is already sealed with the film. The hot press film sealing mechanism performs a hot press film sealing and film cutting work of the edge of the deep hole plate 701 when the conveyor 70 pauses the transfer of the deep hole plate 701.

Further, referring to fig. 4, the material taking manipulator 20 includes a dual-axis moving platform and a mechanical gripper 205, where the mechanical gripper 205 is mounted on the dual-axis moving platform, so as to drive the mechanical gripper 205 to move horizontally and vertically. The two-axis moving platform comprises a linear moving mechanism 201, a cylinder part A202 and a cylinder fixing seat 203, wherein a mechanical clamping jaw 205 comprises a cylinder part B204 and a clamping jaw body, the linear moving mechanism 201 can drive the cylinder fixing seat 203 to move horizontally, the cylinder part A202 is arranged on the cylinder fixing seat 203, the cylinder part B204 is arranged on a vertical output shaft of the cylinder part A202, and the clamping jaw body is arranged on the cylinder part B204.

The feed mechanism 10 includes mount 106, motor 102, rotatory main shaft 105, swivel mount 107 and elevating system 103, wherein:

the fixing frame 106 is used as a mounting base of other parts, is preferably of a frame structure and is made of high-strength aluminum alloy, and is good in bearing force.

The motor 102 and the lifting mechanism 103 are respectively arranged on the fixed frame 106, and an output shaft of the motor 102 is connected with the rotating main shaft 105, and the rotating main shaft 105 is vertically arranged; the motor 102 is preferably a gear motor with a reduction gearbox such that the rotational speed of the rotating frame 107 is controllable.

The rotating frame 107 is fixedly installed on the rotating main shaft 105, the rotating frame 107 is provided with a plurality of bins 1071 for accommodating and receiving the deep hole plates 701, the bins 1071 are arranged along the circumference of the rotating main shaft 105, preferably uniformly arranged along the circumference, and the motor 102 is convenient to control the rotation beats through equiangular rotation. Each silo 1071 may stack a plurality of deep well plates 701.

Each of the bins 1071 has a receiving table for receiving a deep hole plate 701, and each of the bins 1071 has a channel 1072 for facilitating the lifting mechanism 103 to extend into the bin 1071 to eject the deep hole plate 701 in the bin 1071 out of the bin 1071 by the lifting mechanism 103. The lifting mechanism 103 is an air cylinder, a hydraulic cylinder or an electric push rod; alternatively, the lifting mechanism 103 includes a screw motor and a screw mechanism connected to an output shaft of the screw motor, and in summary, the output shaft of the lifting mechanism 103 is required to drive the deep hole plate 701 to move upwards, and the output shaft of the lifting mechanism 103 is also required to retract downwards to be in position.

Further, preferably, the fixing frame 106 includes a base 101 and a bracket 108, and the bracket 108 is mounted on the base 101 and located above the fixing frame 106. The upper end of the rotary main shaft 105 is mounted on the bracket 108 through an upper bearing and the lower end is mounted on the base 101 through a lower bearing. The upper bearing and the lower bearing can adopt bearing bearings, so that the bearing can bear certain radial force and also can bear certain axial force.

Further, the pocket 1071 has a vertical guide surface for contacting the deep hole plate 701 to guide upward movement of the deep hole plate 701, preventing the deep hole plate 701 from rocking and skewing within the pocket 1071. A plurality of vertical guide surfaces can be arranged in the stock bin 1071, and the deep hole plate 701 is enclosed from a plurality of directions, so that the deep hole plate 701 is clamped in the stock bin 1071.

Further, each of the bins 1071 has a side opening for feeding the deep hole plate 701 from the side of the bin 1071, and the fixing frame 106 is further provided with a side baffle 109 at a position corresponding to the elevating mechanism 103 to prevent the deep hole plate 701 in the bin 1071 from falling from the side opening.

The feeding mechanism 10 is provided with a cached storage bin, so that a large number of deep hole plates 701 can be filled at a time, and after each filling, workers can briefly perform other labor.

The hot pressing seal membrane mechanism includes puts membrane mechanism 50 and film pressing mechanism 60, put membrane mechanism and be in including putting membrane mounting panel 603 and install jointly put membrane spool 602 that is used for installing film roll 601 on the membrane mounting panel 603 and be used for putting the membrane guide pulley to the film direction of letting out, it is preferable that put the membrane guide pulley be provided with a plurality of, can carry out fine direction to the film of letting out, and membrane spool 602 is to guarantee that film roll 601 can rotate and put the membrane after the installation, is to guarantee that the film roll is rotatable to install on putting membrane mounting panel 603 promptly, wherein:

the film pressing mechanism comprises a support frame 608, an air cylinder 615, a lifting frame, a cutter 611 and three groups of deep hole plate pressing pieces, wherein the air cylinder 615 is arranged on the support frame 608, the output shaft of the air cylinder 615 is downwards, the lifting frame is arranged on the output shaft of the air cylinder 615, the lifting frame is provided with a lifting plate 619, the three groups of deep hole plate pressing pieces are respectively a first deep hole plate pressing piece 616, a second deep hole plate pressing piece 617 and a third deep hole plate pressing piece 618, and the first deep hole plate pressing piece 616, the second deep hole plate pressing piece 617 and the third deep hole plate pressing piece 618 are sequentially arranged along the conveying direction of a conveying belt; the supporting frame 608 is provided with a plurality of vertical guide rods 614, the lifting frame is mounted on the guide rods 614 through linear bearings, and when the air cylinder 615 reciprocates, the linear bearings connected with the lifting frame can ensure stable lifting action of the lifting frame.

The film placing mounting plate 603 is made of high-strength aluminum alloy material, so that the mechanical rigidity requirement of the whole assembly can be ensured; the support frame 608 is the installation fixed subassembly of all pressed film spare parts, and the support frame 608 is the frame construction that mounting panel and stand constitute, and the mounting panel is high strength aluminum alloy material, and the stand is high strength aluminum alloy section bar, has guaranteed the mechanical rigidity of demand.

For every deep hole board press, it includes spring direction subassembly and clamp plate subassembly, spring direction subassembly includes guiding axle, stopper 613 and compression spring, the vertical setting of guiding axle, the upper end of guiding axle pass lifter plate 619 and with lifter plate 619 clearance fit, the lower extreme fixed connection of guiding axle is used for pushing down the clamp plate subassembly of deep hole board, stopper 613 is installed the upper end of guiding axle, stopper 613 is preferable threaded connection in the upper end of guiding axle, the dismouting of clamp plate subassembly of being convenient for. The compression spring is movably arranged on the guide shaft in a penetrating way, the upper end of the compression spring is abutted against the lifting plate 619, and the lower end of the compression spring is abutted against the pressing plate assembly;

a heating module 609 for melting the thin film is provided on the pressing plate assembly of the second deep hole plate pressing piece 617; the first deep hole plate pressing piece 616 is used for pressing the film on the deep hole plate, and can drive the film roll 601 to rotate to automatically release the film during pressing, so that a power mechanism is not required to drive the film roll 601 to rotate to release the film, and a film collecting reel is not required to rotate to drive the film roll 601 to release the film. If the pre-pressing process is not performed, the film is pressed against the deep-hole plate 701 before the film is heated, and then the heating module 609 is activated, so that the film melting efficiency is reduced.

The cutter 611 is mounted on the lift plate 619 and is positioned between the second deep hole pressing member 617 and the third deep hole pressing member 618 for cutting the film between the two connected deep hole plates. In an initial stage where the compression springs are not compressed, the pressing plate assemblies of the second and third deep hole plate pressing members 617 and 618 are used to press the plane of the deep hole plate lower than the cutting edge of the bottom end of the cutter 611, so that the cutting edge of the bottom end of the cutter 611 moves downward lower than the planes of the second and third deep hole plate pressing members 617 and 618 to press the deep hole plate, thereby cutting the connected film between the adjacent two deep hole plates. In operation, the second deep hole plate pressing part 617 is a deep hole plate pressing part for pressing the film on the deep hole plate 701, the third deep hole plate pressing part 618 is used for pressing the deep hole plate 701 with the film sealed, after the planes at the bottom ends of the third deep hole plate pressing part 618 are pressed against the two adjacent deep hole plates 701 respectively, the planes at the bottom ends of the lifting plates 619 are not moved down any more when the lifting plates 619 continue to descend due to the compression springs, and the cutter 611 can be moved down continuously to cut the film under the driving of the lifting plates 619. The membrane is cut by pressing two deep-hole plates 701 adjacent to each other by a cutter therebetween so that the cutting operation can be continued.

Further, at least one of the platen assemblies includes a platen 610 and a spring mounting sleeve 612, an upper end of the spring mounting sleeve 612 is opened and a lower end is provided with an inner flange, the spring mounting sleeve 612 is fixedly mounted on the platen 610 and the inner flange is fixedly mounted on the guide shaft, the spring mounting sleeve 612 is positioned between the lift plate 619 and the platen 610, and a lower end of the compression spring extends into the spring mounting sleeve 612 and abuts against the inner flange. The compression spring mounting sleeve 612 may receive the compression spring such that the compression spring does not directly exert a force on the platen 610 and may also protect the compression spring.

The film of the film roll 601 is preferably an aluminum plastic composite film, the film roll 601 is arranged on a film roll shaft, the aluminum plastic composite film passes through a plurality of film releasing guide wheels in a set direction, a sixth sensor 605 is arranged on a sensor bracket 604, when the film is used up, the sixth sensor 605 cannot sense the film roll 601, and sends information to a programmable logic controller, all moving components of the equipment stop, and the replacement of the new aluminum plastic composite film roll is reminded.

Further, the spring guide assemblies of the deep hole plate pressing piece are multiple, preferably four, and distributed at four corners of the pressing plate 610, so that the pressing plate assembly can move more stably, when the equipment has assembly positioning errors, the springs are arranged in the sleeves 612 above each corner of the four corners of the heating plate, so that the deviation direction of the heating plate can be automatically compensated, and no dead angle is ensured to be pressed down.

When the cylinder 615 is pressed down, the front and rear pressing plates 610 arranged along the conveying direction of the conveying belt press the sealed film and the deep hole plate on which the film is being sealed, and thereafter the lifting plate 619 continues to descend, and when the lifting plate 619 and the pressing plate component cooperate to compress the compression spring, the cutter 611 descends, and the action of cutting the film is completed.

The programmable logic controller 30 can control the operation of each mechanism, the manipulator 20 can grasp the ejected deep-hole plate onto a conveying belt on the conveyor 70, the conveying belt adopts a hard belt, the conveying belt needs to bear the larger pressure of the film pressing mechanism 60 on the deep-hole plate 701, then the deep-hole plate 701 is filled with reagents through the filling mechanism 40 on the conveying belt, then the film releasing mechanism 50 can release the film to the film pressing mechanism 60, the film pressing mechanism 60 presses the film on the deep-hole plate 701 in a hot mode and cuts the film connected between the two deep-hole plates through the cutter 611, and then the pushing mechanism pushes the deep-hole plate 701 with the film sealed on the conveying belt out of blanking, and the conveying belt, the filling mechanism, the film releasing mechanism, the film pressing mechanism and the pushing mechanism can be arranged on the conveyor 70. The utility model can continuously carry out reagent filling and film sealing, and the whole process is completed without delay except the transfer time of a conveyor belt.

Further, a stripper plate is provided on the housing of the conveyor 70, and a pushing mechanism is provided at a position corresponding to the stripper plate for pushing the film-sealed deep-hole plate into the stripper plate. The conveyor belt of the conveyor is provided with a plurality of separation blocks for separating any two adjacent deep hole plates, and Chu Ge for placing the deep hole plates are formed between the two adjacent separation blocks.

Referring to fig. 6, the feeding mechanism of the present utility model further has a plurality of sensors mounted on the bracket 108 or the side shield 109, and the sensors are connected to a programmable logic controller. When one of the bins 1071 rotates to a position aligned with the lifting mechanism 103, a first sensor detects a deep hole plate 701 without reagent in the bin 1071, signals are sent to the programmable logic controller 30, the lifting mechanism 103 is driven to lift the deep hole plate 701, the deep hole plate 701 is lifted out of the bin 1071, and the deep hole plate 701 is conveniently gripped by a mechanical arm; when the second sensor detects that no deep hole plate 701 is in the bin 1071 aligned with the lifting mechanism 103, the deep hole plate 701 in the bin 1071 is removed by an external manipulator, the second sensor gives a signal to the programmable logic controller to control the output shaft of the lifting mechanism 103 to retract, then the motor 102 drives the rotating frame 107 to rotate, the bin 1071 rotates by a certain angle, the bin 1071 without the deep hole plate 701 is rotated, and the bin 1071 with the deep hole plate 701 rotates to a position aligned with the lifting mechanism 103.

Referring to fig. 5, the conveyor 70 includes a base 710, a conveyor support 703 and a conveyor belt 702, the conveyor support 703 is mounted on the base 710, a conveyor 709 and the conveyor belt 702 are mounted on the conveyor support 703, and the conveyor belt 702 is driven to move by the conveyor 709. A pushing mechanism 707 and a stripper plate 708 are mounted on the support 703 of the conveying mechanism, and the pushing mechanism adopts an air cylinder. The third sensor 704, the fourth sensor 705 and the fifth sensor 706 are mounted on the transport mechanism bracket 703.

When the transmission mechanism 709 rotates, the transmission belt 702 is provided with equidistant Chu Ge, each storage lattice is internally provided with a deep hole plate 701, the deep hole plates 701 are continuously and equi-beat grabbed by the material taking manipulator 20 and placed in Chu Ge, the transmission belt 702 has the detection function in the transmission process of the third sensor 704, the fourth sensor 705 and the fifth sensor 706, the transmission mechanism support 703 is a stainless steel plate bending piece, and reinforcing ribs are welded on the transmission mechanism support 703, so that the rigidity requirement of the equipment body is met. The base 710 plays a role in protecting an electrical cabinet body and supporting mechanical rigidity, and the base 710 comprises feet and casters, so that the positioning and the moving are convenient.

Further, the hot-press film sealing mechanism of the present utility model further includes a sixth sensor 605 for detecting whether the film roll 601 on the film reel 602 is completely released, the sixth sensor 605 is mounted on the film releasing mounting plate 603, and when the film roll 601 is completely used, a new film roll 601 needs to be replaced. The sixth sensor 605 is preferably mounted on the film release mounting plate 603 by a sensor bracket 604, and the sensor bracket 604 is provided with a through hole so that the sixth sensor 605 transmits and receives signals. The outer wall of the guide surface of the sensor holder 604 has a guide surface against which the membrane can be moved for detection by the sixth sensor 605. The film releasing guide wheel comprises a transition wheel 606 and a guide wheel 607, and the film releasing mounting plate 603 is respectively provided with the transition wheel 606 at positions corresponding to the two sides of the sensor bracket 604. The diameter of the guide wheel 607 is larger than that of the transition wheel 606.

The first sensor also provides a signal for the action of the material taking manipulator 20, when the first sensor cannot detect the deep hole plate 701 of the storage bin, the grabbing mechanism of the material taking manipulator 20 is stopped, and when the first sensor senses normally, the grabbing mechanism of the material taking manipulator 20 continuously reciprocates according to beats.

Third sensor 704 mainly detects the direction of placement of deep hole plate 701 on conveyor 702, and when the manual discharge direction is wrong, third sensor 704 senses abnormality, and the linkage sensing is abnormal, and all mechanisms stop acting.

The fourth sensor 705 mainly senses the position of filling, and when the deep hole plate 701 is transferred to a filling appointed position, the fourth sensor 705 senses that the conveyor belt 702 is suspended, and the conveyor belt 702 can be started again after station filling is completed.

The fifth sensor 706 mainly senses the die position of the deep hole plate 701, when the deep hole plate 701 is completely filled and transferred to the specified die position, the conveyer 702 is stopped after the fifth sensor 706 senses that the conveyer 702 is stopped, and the conveyer 702 can be started again after the film sealing is completed.

The first to sixth sensors also have linkage sensing, and all the above operations are stopped when any sensor senses abnormality, and the sensors are in a standby state.

The rotary frame of the feeding mechanism is provided with the plurality of bins, each bin can be used for placing a plurality of deep hole plates, when a worker places the deep hole plates, the worker can place the plurality of deep hole plates once, after filling all the bins, the worker can transiently rotate to do some other auxiliary work, the automatic discharging and automatic grabbing can continuously and stably run, the stable movement beats and the balanced production beats, the guarantee is provided for the automatic realization of the whole machine, the labor intensity of the worker is reduced, and the production efficiency is improved. The utility model integrates the reagent filling function, and the equipment integrates the control sectioning program of the filling assembly into the programmable logic controller of the whole machine, so that the filling function is continuously and orderly carried out according to the production flow sequence. The utility model integrates the functions of heating, pressing and cutting off the film after filling, the reagent is conveyed to a hot-pressing film sealing station after filling, and the hot-pressing film sealing mechanism presses the aluminum-plastic composite film on the liquid filling end of the deep hole plate and heats the aluminum-plastic composite film to finish film sealing.

It will be readily appreciated by those skilled in the art that the foregoing description is merely a preferred embodiment of the utility model and is not intended to limit the utility model, but any modifications, equivalents, improvements or alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims

1. An automatic change filling capper, its characterized in that includes feed mechanism, gets material manipulator, conveyer, filling mechanism and hot pressing and seal membrane mechanism, wherein:

2. The automated filling and sealing machine of claim 1, wherein the loading mechanism comprises a fixed frame, a motor, a rotating spindle, a rotating frame, and a lifting mechanism, wherein:

3. An automated filling and sealing machine according to claim 1, wherein the magazine has a vertical guide surface for contact with the deep hole plate to guide upward movement of the deep hole plate.

4. An automated filling and sealing machine according to claim 2, wherein each of the bins has a side opening for receiving a deep hole plate from the side of the bin, and the holders are further provided with side guards at positions corresponding to the lifting mechanisms to prevent the deep hole plate in the bin from falling out of the side opening.

5. The automatic filling and sealing machine according to claim 1, wherein the hot-pressing film sealing mechanism comprises a film releasing mechanism and a film pressing mechanism, and the film releasing mechanism comprises a film releasing mounting plate, a film reel and a film releasing guide wheel, wherein the film reel is commonly mounted on the film releasing mounting plate and used for mounting a film roll, and the film releasing guide wheel is used for guiding released films;

6. The automated filling and sealing machine of claim 5, wherein the platen assemblies of the first and second deep orifice pressers each have a platen and a spring mounting sleeve, and wherein:

7. The automated filling and sealing machine of claim 1, wherein the filling mechanism employs a dispenser.

8. An automated filling and sealing machine according to claim 1, wherein a stripper plate is provided on the housing of the conveyor and a pushing mechanism is provided at a position corresponding to the stripper plate for pushing the film-sealed deep-hole plate into the stripper plate.

9. The automated filling and sealing machine according to claim 1, wherein the material taking manipulator comprises a biaxial moving platform and a mechanical clamping jaw, and the mechanical clamping jaw is mounted on the biaxial moving platform for driving the mechanical clamping jaw to move horizontally and vertically.

10. An automated filling and sealing machine according to claim 1, wherein a plurality of spacer blocks are provided on the conveyor belt of the conveyor for spacing any adjacent two deep-hole plates.