CN218982161U - Small-size combination formula hot melt coating equipment - Google Patents
Small-size combination formula hot melt coating equipment Download PDFInfo
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- CN218982161U CN218982161U CN202222874201.7U CN202222874201U CN218982161U CN 218982161 U CN218982161 U CN 218982161U CN 202222874201 U CN202222874201 U CN 202222874201U CN 218982161 U CN218982161 U CN 218982161U
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Abstract
The utility model provides small-sized combined type hot melt coating equipment, which belongs to the technical field of coating machines and is characterized by comprising a variable position process shaft, a winding and unwinding constant tension shaft, a winding and unwinding shaft, a coating machine head, a discharging shaft, a cooling shaft, an anti-sticking shaft, a composite rubber shaft and a movable swing arm, wherein the variable position process shaft, the winding and unwinding constant tension shaft, the winding and unwinding shaft, the coating machine head, the discharging shaft, the cooling shaft, the anti-sticking shaft, the composite rubber shaft and the movable swing arm are simultaneously arranged in one equipment shell, the variable position process shaft, the winding and unwinding constant tension shaft, the winding and unwinding shaft, the discharging shaft, the cooling shaft, the anti-sticking shaft, the composite rubber shaft, the movable swing arm and a coating roller are effectively used for being 250-400 mm, the length of the equipment shell is 2000-3500 mm, and the coating equipment can solve the problem that a machine needs to be replaced for different types of proofing, and is low in proofing and error testing cost.
Description
Technical Field
The utility model belongs to the technical field of coating machines, and particularly relates to a small combined hot melt coating device.
Background
The coating equipment is quite huge generally, the length is more than fifteen meters in general, the high-speed machine can even reach tens of meters in length, the production efficiency is high, the number of raw materials lost in proofing when new materials are replaced is quite large, the cost is high, the proofing cost is generally more than five thousand yuan at one time, the probability that a sample achieves an expected effect at one time is quite low, a mature and stable product needs to be subjected to proofing test for at least 3-5 times, the overall cost is quite high, the product cost can be improved intangibly, and the market competitiveness of the product is reduced.
The Chinese patent (application number: CN 202021966308.9) with publication number of CN215695292U discloses a multifunctional coating machine, which comprises a workbench, wherein a control panel is correspondingly arranged on the workbench, a flat coating component and a drying system are sequentially arranged above the control panel, one end of the flat coating component is provided with a continuous coating mechanism, the continuous coating mechanism is matched with a discharging component, the other end of the flat coating component is provided with a receiving component, one side of the workbench is provided with a penetrating receiving channel, the receiving component is arranged in the receiving channel, and the discharging component, the continuous coating mechanism, the flat coating component and the receiving component are sequentially arranged on the workbench. The utility model can effectively, accurately and conveniently improve the material coating effect and has the advantage of saving materials by continuously coating and proofing.
Said utility model can not solve the problem of that the machine needs to be replaced for proofing different varieties, at the same time, the quantity of proofing raw material is used several times, and the trial and error cost is high.
Disclosure of Invention
In view of the above, the utility model provides a small combined hot melt coating device, which can solve the problem that a machine needs to be replaced when proofing different varieties, and has low proofing and error proofing cost.
The utility model is realized in the following way:
the utility model provides small combined hot melt coating equipment, which comprises a variable position process shaft, a winding and unwinding constant tension shaft, a winding and unwinding shaft, a coating machine head, a discharging shaft, a cooling shaft, an anti-sticking shaft, a composite rubber shaft and a movable swing arm, wherein the variable position process shaft, the winding and unwinding constant tension shaft, the winding and unwinding shaft, the coating machine head, the discharging shaft, the cooling shaft, the anti-sticking shaft, the composite rubber shaft and the movable swing arm are simultaneously arranged in an equipment shell, the upper part and the lower part of the coating machine head are respectively provided with the variable position process shaft, a coating roller is arranged behind the coating machine head, the winding and unwinding constant tension shaft is arranged between the discharging shaft and the coating machine head and between the discharging shaft and the composite rubber shaft, the anti-sticking shaft is arranged between the discharging shaft and the winding and unwinding constant tension shaft, a movable swing arm is arranged in front of the winding shaft, the cooling shaft is arranged between the winding shaft and the composite rubber shaft, the movable swing arm is used for assisting the winding shaft to collect materials at the front end of the winding shaft, the variable position process shaft, the winding and unwinding constant tension shaft, the winding shaft, the discharging shaft, the cooling shaft, the anti-sticking shaft, the composite rubber shaft, the movable swing arm and the effective use length of the coating roller are 250-400 mm, the length of the equipment shell is 1800-3000 mm, and the height of the equipment shell is 1800-3000 mm.
The technical effects of the small combined hot melt coating equipment provided by the utility model are as follows: by arranging the movable swing arm, the effect of tidily, smoothly and tightly collecting materials can be achieved;
the coating machine has the functions of conventional blade coating, breathable coating (suspended coating), backing paper-free coating and ultrahigh adhesive coating gram weight by simultaneously adding the variable position process shaft, the winding and unwinding constant tension shaft, the anti-sticking shaft and the movable swing arm, so that the inconvenience that the machine such as a self-adhesive coating machine, an adhesive tape coating machine and the like needs to be replaced according to the type of a sample to be tested during sample preparation is reduced, and the functions of various coating machines are combined on the same coating machine, so that the storage space is saved; the effective use length of the variable position process shaft, the winding and unwinding constant tension shaft, the material collecting shaft, the material discharging shaft, the cooling shaft, the anti-sticking shaft and the composite rubber shaft is shortened to 250-400 mm, so that the production of a narrow-width and small-quantity raw material experimental proofing product can be realized, the proofing experimental proofing cost can be greatly reduced, the product cost is reduced, and the product market competitiveness is improved.
Preferably, the effective use length of the variable position process shaft, the winding and unwinding constant tension shaft, the material collecting shaft, the material discharging shaft, the cooling shaft, the anti-sticking shaft, the composite rubber shaft, the movable swing arm and the coating roller is 260mm, the whole equipment occupies a three-dimensional space with a length, a width and a height of approximately two meters, so that products in the normal specification range can be used, and generally, the normal specification coating is below 250 mm.
Based on the technical scheme, the small combined hot melt coating equipment can be further improved as follows:
wherein the anti-sticking shaft is a process shaft subjected to anti-sticking treatment.
Further, the anti-sticking mode is to spray plasma anti-sticking coating on the anti-sticking shaft.
The beneficial effects of adopting above-mentioned improvement scheme are: through the use, the form repacking process axle of smearing antiseized coating, convenient production, reduce cost, when antiseized axle live time overlength, antiseized layer takes off, can spray again and repair, convenient maintenance.
The movable swing arm comprises a support, a swing arm and a supporting roller, wherein the support is arranged on the equipment shell, the support is connected with the swing arm through a rotating shaft, and the supporting roller is fixed in the middle of the top of the swing arm through a connecting shaft.
The beneficial effects of adopting above-mentioned improvement scheme are: by rotating the swing arm on the support, tension adjustment can be conveniently performed on the coated substrate.
Wherein, be provided with automatic correction behind the blowing axle and receive the material axle in front of.
Wherein, avoid proofing product to appear the fold through setting up automatic correction, influence the success rate of product proofing.
The effective use length of the variable position process shaft, the winding and unwinding constant tension shaft, the winding shaft, the coating machine head, the discharging shaft, the cooling shaft, the anti-sticking shaft, the composite rubber shaft and the coating roller is 300mm.
The beneficial effects of adopting above-mentioned improvement scheme are: by using a variable position process shaft, a winding and unwinding constant tension shaft, a winding shaft, a coating machine head, a discharging shaft, a cooling shaft, an anti-sticking shaft, a composite rubber shaft and a coating roller which are effectively used for 300mm in length, samples conforming to a conventional coating machine can be produced by using the least raw materials.
Wherein, antiseized axle diameter 80mm, the coating roller diameter 240mm, compound rubber axle diameter 170mm, cooling axle diameter 240mm.
Wherein the device housing uses an all stainless steel thickened body.
Wherein, the cooling shaft is a self-cooling steel roller.
Further, the cooling shaft comprises an all-steel hollow pipe shaft, and an inlet and an outlet at two ends of the all-steel hollow pipe shaft are respectively connected with a cooling liquid inlet pipeline and a cooling liquid outlet pipeline.
Compared with the prior art, the small combined hot melt coating equipment provided by the utility model has the beneficial effects that: by arranging the movable swing arm, the effect of tidily, smoothly and tightly collecting materials can be achieved; the automatic deviation correction is arranged to prevent the proofing product from wrinkling, so that the success rate of proofing the product is affected;
the coating machine has the functions of conventional blade coating, breathable coating (suspended coating), backing paper-free coating and ultrahigh adhesive coating gram weight by simultaneously adding the variable position process shaft, the winding and unwinding constant tension shaft, the anti-sticking shaft and the movable swing arm, so that the inconvenience that the machine such as a self-adhesive coating machine, an adhesive tape coating machine and the like needs to be replaced according to the type of a sample to be tested during sample preparation is reduced, and the functions of various coating machines are combined on the same coating machine, so that the storage space is saved; the effective use length of the variable position process shaft, the winding and unwinding constant tension shaft, the material collecting shaft, the material discharging shaft, the cooling shaft, the anti-sticking shaft and the composite rubber shaft is shortened to 250-400 mm, so that the production of a narrow-width and small-quantity raw material experimental proofing product can be realized, the proofing experimental proofing cost can be greatly reduced, the product cost is reduced, and the product market is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments of the present utility model will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a small-sized combined type hot melt coating apparatus according to the present utility model;
FIG. 2 is a schematic view of a movable swing arm in a small-sized combined type hot melt coating apparatus according to the present utility model;
FIG. 3 is a schematic view of a cooling shaft in a small-sized combined type hot melt coating apparatus according to the present utility model;
FIG. 4 is a plan view of a cooling shaft in a small combined hot melt coating apparatus according to the present utility model;
in the drawings, the list of components represented by the various numbers is as follows:
001. automatically correcting the deviation; 10. a variable position process shaft; 100. a coating roller; 20. winding and unwinding a constant tension shaft; 30. a material receiving shaft; 40. a coating machine head; 50. a discharging shaft; 60. a cooling shaft; 70. an anti-sticking shaft; 80. a composite rubber shaft; 90. a movable swing arm; 91. a bracket; 92. a swing arm; 93. a support roller; 94. a rotating shaft.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Furthermore, in the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
As shown in fig. 1, a first embodiment of a small-sized combined type hot-melt coating apparatus provided by the present utility model, in this embodiment, includes a variable position process shaft 10, a winding and unwinding constant tension shaft 20, a winding and unwinding shaft 30, a coating head 40, a discharging shaft 50, a cooling shaft 60, an anti-sticking shaft 70, a composite rubber shaft 80, and a movable swing arm 90, the variable position process shaft 10, the winding and unwinding constant tension shaft 20, the winding and unwinding shaft 30, the coating head 40, the discharging shaft 50, the cooling shaft 60, the anti-sticking shaft 70, the composite rubber shaft 80, and the movable swing arm 90 are simultaneously disposed in an apparatus housing, the coating head 40 has one variable position process shaft 10 at each of the upper and lower sides, a coating roller 100 is disposed behind the coating head 40, the winding and unwinding constant tension shaft 20 is arranged between the unwinding shaft 50 and the coating machine head 40 and between the unwinding shaft 50 and the composite rubber shaft 80, the anti-sticking shaft 70 is arranged between the unwinding shaft 50 and the winding and unwinding constant tension shaft 20, the movable swing arm 90 is arranged in front of the winding shaft 30, the cooling shaft 60 is arranged between the winding shaft 30 and the composite rubber shaft 80, the movable swing arm 90 is used for assisting the winding shaft 30 in winding at the front end of the winding shaft 30, the variable position process shaft 10, the winding and unwinding constant tension shaft 20, the winding shaft 30, the unwinding shaft 50, the cooling shaft 60, the anti-sticking shaft 70, the composite rubber shaft 80, the movable swing arm 90 and the coating roller 100 are 250-400 mm in effective use length, the equipment shell is 1800-3000 mm in length, and the equipment shell is 1800-3000 mm in height.
When the coating machine is used, the tension of a base material coming out of the discharging shaft 50 is adjusted through the anti-sticking shaft 70, then the base material is transported to the coating roller 100 through the winding and unwinding constant tension shaft 20 and the process shaft, when the position of the process shaft 10 at the position of the coating machine head 40 is adjusted, the base material forms tension when passing through the coating roller 100, the coating machine head 40 is convenient to coat, the base material is extruded by the composite rubber shaft 80 to form a finished product, after being cooled through the movable swing arm 90 and the cooling shaft 60, the base material is wound through the winding shaft 30, and sample data meeting the requirements is obtained and then is applied to a conventional coating machine.
The width of the conventional coating equipment is at least 1090mm, the length of the conventional coating equipment is at least 2000mm from the discharging end to the receiving end, the two discharging materials are doubled, the two discharging materials are adjusted to an ideal state, at least 100 meters are required once, the sample is taken once, the minimum used materials of the conventional coating equipment are 1090mm x 12000mm x 2 and the glue materials with almost the same area, and the loss is very large; in terms of energy, the conventional coating equipment is preheated for at least 1 hour in advance in the heating of the rubber box and the die head, the power consumption is about 100 kilowatts, and the equipment operation requirement is about 40 kilowatts, but the utility model only needs to preheat for half an hour in advance, and the power consumption is about 20 kilowatts as a whole.
In the above-described embodiment, the release shaft 70 is a process shaft subjected to release treatment.
Further, in the above technical solution, the anti-sticking mode is to spray coating a plasma anti-sticking coating on the anti-sticking shaft 70.
The anti-sticking shaft 70 may be provided in plurality according to the use requirement.
As shown in fig. 2, in the above technical solution, the movable swing arm 90 includes a bracket 91, a swing arm 92 and a support roller 93, the bracket 91 is mounted on the equipment housing, the bracket 91 is connected with the swing arm 92 through a rotating shaft 94, and the support roller 93 is fixed in the middle of the top of the swing arm 92 through a connecting shaft.
In use, the support 91 is rotated to a substrate advance angle, the support 91 is rotated on the support 91 by the spindle 94, and the spindle 94 contacts the substrate to provide support for the substrate.
As shown in fig. 1, in a first embodiment of a small-sized combined type hot melt coating apparatus according to the present utility model, an automatic deviation correction 001 is disposed behind a discharging shaft 50 and in front of a receiving shaft 30.
The utility model patent (application number: CN 201320172384.6) with publication number of CN203264992U can be used for automatic deviation correction 001, and the utility model discloses a traction deviation correction mechanism of a coating machine in the field of coating machines, which comprises a roller assembly for traction of pole pieces and a deviation correction assembly for deviation correction positioning movement of the roller assembly, wherein the deviation correction assembly consists of an angle deviation correction platen and a deviation correction actuator arranged at the central position of the surface of the angle deviation correction platen, the deviation correction actuator is connected with the roller assembly and drives the roller assembly to move, one end or two ends of the surface of the deviation correction platen are provided with deviation correction sensor fixing sheets, and the deviation correction sensor fixing sheets are fixedly provided with sensors. The single deviation rectifying mode and the double deviation rectifying mode are adopted, so that the advanced deviation rectifying position is accurate, the material trimming error range is not more than +/-0.5 mm, the deviation rectifying is not affected even if the edge of the pole piece is notched, and the deviation rectifying can be continued; the accurate correction accuracy can ensure the continuous operation of the coating machine, and the continuous belt is also kept when the coating machine starts and stops at a high speed.
In the above technical solution, the effective use length of the variable position process shaft 10, the winding and unwinding constant tension shaft 20, the winding shaft 30, the coating machine head 40, the discharging shaft 50, the cooling shaft 60, the anti-sticking shaft 70, the composite rubber shaft 80 and the coating roller 100 is 300mm.
In the technical scheme, the diameter of the anti-sticking shaft 70 is 80mm, the diameter of the coating roller 100 is 240mm, the diameter of the composite rubber shaft 80 is 170mm, and the diameter of the cooling shaft 60 is 240mm.
In the technical scheme, the equipment shell uses an all-stainless steel thickened main body.
In the above-described embodiments, the cooling shaft 60 is a self-cooling steel roller.
As shown in fig. 3-4, further, in the above technical solution, the cooling shaft 60 includes an all-steel hollow pipe shaft, and an inlet and an outlet at two ends of the all-steel hollow pipe shaft are respectively connected to a cooling liquid inlet pipe and a cooling liquid outlet pipe.
When in use, the cooling liquid enters the cooling shaft 60 through the liquid inlet pipeline, the heat on the cooling shaft 60 is transferred to the cooling liquid, the temperature of the cooling shaft 60 is reduced, the temperature of the cooling liquid is increased, the cooling liquid flows out through the liquid outlet pipeline for cooling,
specifically, the principle of the utility model is as follows: the variable position process shaft 10, the winding and unwinding constant tension shaft 20, the anti-sticking shaft 70 and the movable swing arm 90 are simultaneously added on one equipment shell, so that the coater has the functions of conventional blade coating, breathable coating (suspended coating), backing paper-free coating and ultrahigh glue coating gram weight, the functions of the equipment are more perfect, the coating requirements of various samples are met, and the equipment does not need to be replaced; the effective use length of the variable position process shaft 10, the winding and unwinding constant tension shaft 20, the winding and unwinding shaft 30, the discharging shaft 50, the cooling shaft 60, the anti-sticking shaft 70 and the composite rubber shaft 80 is shortened to 300mm, so that the production of a narrow and wide small amount of raw material experimental proofing products can be realized, the proofing experimental proofing cost can be greatly reduced, the product cost is reduced, and the product market competitiveness is improved.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.
Claims (9)
1. The small combined type hot melt coating equipment is characterized by comprising a variable position process shaft (10), a winding and unwinding constant tension shaft (20), a winding and unwinding shaft (30), a coating machine head (40), a discharging shaft (50), a cooling shaft (60), an anti-sticking shaft (70), a composite rubber shaft (80) and a movable swing arm (90), wherein the variable position process shaft (10), the winding and unwinding constant tension shaft (20), the winding and unwinding shaft (30), the coating machine head (40), the winding and unwinding shaft (50), the cooling shaft (60), the anti-sticking shaft (70), the composite rubber shaft (80) and the movable swing arm (90) are simultaneously arranged in an equipment shell, a coating cloth roller (100) is arranged on the upper portion and the lower portion of the coating machine head (40), the winding and unwinding constant tension shaft (20) is arranged between the winding and unwinding shaft (50) and the composite rubber shaft (80), the winding and the swing arm (90) are arranged between the winding and unwinding constant tension shaft (90), the cooling shaft (60) is arranged between the material collecting shaft (30) and the composite rubber shaft (80), the movable swing arm (90) is used for collecting the material of the material collecting shaft (30) assisted by the front end of the material collecting shaft (30), the position-variable process shaft (10) is used for collecting and releasing the constant tension shaft (20), the material collecting shaft (30) is used for collecting and releasing the material, the material discharging shaft (50) is used for cooling the cooling shaft (60), the anti-sticking shaft (70) is used for compounding the rubber shaft (80), the movable swing arm (90) is used for effectively using the coating roller (100) with the length of 250-400 mm, the length of the equipment shell is 1800-3000 mm, and the length of the equipment height is 1800-3000 mm.
2. A small combined hot melt coating apparatus according to claim 1, characterized in that the anti-sticking shaft (70) is a process shaft subjected to anti-sticking treatment.
3. A small combined hot melt coating apparatus according to claim 2, characterized in that the release treatment is a plasma release coating sprayed on the release shaft (70).
4. The small combined type hot melt coating equipment according to claim 1, wherein the movable swing arm (90) comprises a bracket (91), a swing arm (92) and a supporting roller (93), the bracket (91) is installed on the equipment shell, the bracket (91) is connected with the swing arm (92) through a rotating shaft (94), and the supporting roller (93) is fixed in the middle of the top of the swing arm (92) through a connecting shaft.
5. A small combined hot melt coating apparatus according to claim 1, characterized in that the effective use length of the variable position process shaft (10), the winding and unwinding constant tension shaft (20), the winding and unwinding shaft (30), the coating head (40), the discharging shaft (50), the cooling shaft (60), the anti-sticking shaft (70), the composite rubber shaft (80) and the coating roll (100) is 300mm.
6. A small combined hot melt coating apparatus according to claim 1, characterized in that the anti-sticking shaft (70) has a diameter of 80mm, the coating roll (100) has a diameter of 240mm, the composite rubber shaft (80) has a diameter of 170mm, and the cooling shaft (60) has a diameter of 240mm.
7. A small combined hot melt coating apparatus as recited in claim 1, wherein said apparatus housing uses an all stainless steel thickened body.
8. A small combined hot melt coating apparatus according to claim 1, characterized in that the cooling shaft (60) is a self-cooling steel roll.
9. The small-sized combined type hot melt coating apparatus according to claim 8, wherein the cooling shaft (60) comprises an all-steel hollow pipe shaft, and inlets and outlets at both ends of the all-steel hollow pipe shaft are respectively connected with a cooling liquid inlet pipe and a cooling liquid outlet pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222874201.7U CN218982161U (en) | 2022-10-31 | 2022-10-31 | Small-size combination formula hot melt coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222874201.7U CN218982161U (en) | 2022-10-31 | 2022-10-31 | Small-size combination formula hot melt coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218982161U true CN218982161U (en) | 2023-05-09 |
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ID=86188392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222874201.7U Active CN218982161U (en) | 2022-10-31 | 2022-10-31 | Small-size combination formula hot melt coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218982161U (en) |
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2022
- 2022-10-31 CN CN202222874201.7U patent/CN218982161U/en active Active
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