CN218964851U - Digital device for metal processing - Google Patents
Digital device for metal processing Download PDFInfo
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- CN218964851U CN218964851U CN202223598604.XU CN202223598604U CN218964851U CN 218964851 U CN218964851 U CN 218964851U CN 202223598604 U CN202223598604 U CN 202223598604U CN 218964851 U CN218964851 U CN 218964851U
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- 238000012545 processing Methods 0.000 title claims abstract description 55
- 239000002184 metal Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 claims abstract description 139
- 238000000034 method Methods 0.000 claims abstract description 44
- 230000008569 process Effects 0.000 claims abstract description 40
- 230000007547 defect Effects 0.000 claims abstract description 14
- 238000004080 punching Methods 0.000 claims description 21
- 238000005555 metalworking Methods 0.000 claims description 18
- 238000000137 annealing Methods 0.000 claims description 17
- 238000003466 welding Methods 0.000 claims description 17
- 230000005611 electricity Effects 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000007514 turning Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 10
- 238000004590 computer program Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 5
- 238000004891 communication Methods 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a metal processing digitizing device, wherein the device comprises: the system comprises a sensor, a controller and a human-computer interface; the sensor is positioned on the metal processing production equipment and is used for collecting production data generated in the production process of the metal processing production equipment; the controller is positioned in the metal processing production equipment and is used for collecting process data of the metal processing production equipment; the human-computer interface is respectively connected with the sensor and the controller and is used for acquiring production data acquired by the sensor and process data acquired by the controller; displaying the acquired production data and process data on an operation interface; acquiring production order information from a client system, and displaying the production order information on an operation interface; and providing an operation interface for an operator to report the production defect information. The utility model can realize the digitization of the metal processing process flow, reduce the cost and time required by improving the processing, and further improve the profit margin of enterprises.
Description
Technical Field
The utility model relates to the technical field of metal processing, in particular to a metal processing digitizing device.
Background
This section is intended to provide a background or context to the embodiments of the utility model that are recited in the claims. The description herein is not admitted to be prior art by inclusion in this section.
The traditional metal stamping industry has very strong competition, the profit margin of many metal stamping enterprises is continuously reduced in the past ten years, and the living space is greatly reduced. Traditional metal stamping relies heavily on the experience of operators to analyze the process flow and improve the production process by trial and error. The error testing process not only requires a large amount of cost to manufacture waste products to verify the process, but also requires investment of a large amount of time, thereby improving the production cost and reducing the profit margin of enterprises. Therefore, there is a need in the marketplace for a cost effective method that allows businesses to improve metal stamping technology, thereby improving productivity and yield.
Disclosure of Invention
The embodiment of the utility model provides a metal processing digitizing device, which is used for realizing the digitization of a metal processing technological process, reducing the cost required by processing and the time required by processing, thereby improving the profit margin of enterprises, and comprises the following components: the system comprises a sensor, a controller and a human-computer interface; wherein,,
the sensor is positioned on the metal processing production equipment and used for collecting production data generated in the production process of the metal processing production equipment;
the controller is positioned in the metal processing production equipment and is used for collecting process data of the metal processing production equipment;
the human-computer interface is respectively connected with the sensor and the controller and is used for acquiring production data acquired by the sensor and process data acquired by the controller; displaying the acquired production data and process data on an operation interface; acquiring production order information from a client system, and displaying the production order information on an operation interface; and providing an operation interface for an operator to report the production defect information.
In the embodiment of the utility model, the sensor, the controller and the human-computer interface are used; the sensor is positioned on the metal processing production equipment and is used for collecting production data generated in the production process of the metal processing production equipment; the controller is positioned in the metal processing production equipment and is used for collecting process data of the metal processing production equipment; the human-computer interface is respectively connected with the sensor and the controller and is used for acquiring production data acquired by the sensor and process data acquired by the controller; displaying the acquired production data and process data on an operation interface; acquiring production order information from a client system, and displaying the production order information on an operation interface; and providing an operation interface for an operator to report the production defect information. In the process, the embodiment of the utility model acquires and displays the production data and the process data through the sensor, the controller and the human-computer interface, displays the production condition according to the production data and the process data, acquires the production order information from the client system, provides the operation interface for operators to report the production defect information according to the production order information, can realize the digitization of the metal processing process flow, reduces the cost required by processing and reduces the time required by processing, thereby improving the profit margin of enterprises.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. In the drawings:
FIG. 1 is a schematic view of a metal working digitizing apparatus according to an embodiment of the utility model;
FIG. 2 is a flow chart of the operation of a metalworking digitizing apparatus in accordance with an embodiment of the utility model;
FIG. 3 is a diagram of the mounting position of a sensor of a metal processing production facility in an embodiment of the present utility model;
FIG. 4 is a view of the mounting location of a sensor of a sanding machine in accordance with an embodiment of the present utility model;
FIG. 5 is a diagram of the mounting position of the oil press and punch machine sensor in an embodiment of the present utility model;
FIG. 6 is a view showing the mounting position of a sensor of a bright annealing machine according to an embodiment of the present utility model;
FIG. 7 is a diagram of the sensor mounting locations of a laser welding machine in accordance with an embodiment of the present utility model;
FIG. 8 is a diagram illustrating a human-machine interface according to an embodiment of the present utility model.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the embodiments of the present utility model will be described in further detail with reference to the accompanying drawings. The exemplary embodiments of the present utility model and their descriptions herein are for the purpose of explaining the present utility model, but are not to be construed as limiting the utility model.
FIG. 1 is a schematic view of a metal working digitizing apparatus according to an embodiment of the utility model, the apparatus comprising: a sensor 1, a controller 2 and a human-computer interface 3; wherein,,
the sensor 1 is positioned on metal processing production equipment and is used for collecting production data generated in the production process of the metal processing production equipment;
the controller 2 is positioned in the metal processing production equipment and is used for collecting process data of the metal processing production equipment;
the human-computer interface 3 is respectively connected with the sensor 1 and the controller 2 and is used for acquiring production data acquired by the sensor 1 and process data acquired by the controller 2; displaying the acquired production data and process data on an operation interface 4; acquiring production order information from a client system, and displaying the production order information on an operation interface 4; providing an operation interface for an operator to report production defect information;
FIG. 2 is a flow chart of the operation of the metal working digitizing apparatus according to the embodiment of the utility model, wherein the operation of the metal working digitizing apparatus comprises:
in one embodiment, the human-machine interface 3 is configured to: the sensor 1 and the controller 2 are connected respectively by a physical LAN line, a 4G network, a 5G network or WiFi.
In one embodiment, the sensor 1 comprises: one or any combination of a displacement sensor 11, a voltage sensor 12, a current sensor 13, a power sensor 14, a vibration sensor 15, a pressure sensor 16, a rotation speed sensor 17, a temperature sensor 18 and a timer 19.
In one embodiment, a metal working production apparatus includes: one or any combination of an oil pressure machine, a punching machine, a polishing machine, a lathe machining machine, a bright annealing machine and a laser welding machine of a metal stamping production line. The plurality of sensors are positioned at corresponding positions of corresponding metal processing production equipment and are used for collecting production data of the corresponding metal processing production equipment in the production process.
In a specific embodiment, the sensor and/or the controller may be installed on one or any combination of an oil pressure machine, a punching machine, a polishing machine, a lathe machining machine, a bright annealing machine, a laser welding machine, etc. of the metal stamping production line, so that the data acquisition module acquires the following raw data:
TABLE 1
The sensors in table 1 were selected according to the actual situation. If the sensor cannot be directly installed on the production equipment, the clamp of the sensor needs to be customized according to the working principle of the sensor. After the sensor model, the accessories, the communication protocol and the installation method thereof are determined, a user needs to connect the sensor with the data acquisition module, so that the data acquisition module can acquire the original data.
As shown in fig. 3, in the embodiment of the present utility model, the voltage sensor 12, the current sensor 13, and the power sensor 13 disposed on the metal working production device may be located at the inlet of the total power supply of the metal working production device, and connected to the total power line, for collecting the production data of the voltage, the production data of the current, and the production data of the power when the metal working production device is working, and the vibration sensor 15 is located on the tool rest of the metal working production device, for detecting the vibration data of the tool when working.
As shown in fig. 4, in the embodiment of the present utility model, the sensor mounting position on the polishing machine is shown, the voltage sensor 12, the current sensor 13 and the power sensor 14 disposed on the polishing machine are located at the inlet of the total power supply of the polishing machine, and are connected to the total power line, for collecting the production data of the voltage, the production data of the current and the production data of the power during the processing of the polishing machine, the pressure sensor 16 is located at the outer side of the rotating shaft of the polishing machine, for detecting the pressure data of the workpiece applied to the grinding wheel during the processing, the non-contact displacement sensor 11 is located beside the polishing machine, for obtaining the wear data of the grinding wheel by measuring the distance between the non-contact displacement sensor and the grinding wheel, and the rotation speed sensor 17 is located on the rotating shaft of the polishing machine and concentric with the rotating shaft, for obtaining the rotation speed of the grinding wheel of the polishing machine by the rotation speed of the rotation speed sensor.
As shown in fig. 5, in the embodiment of the present utility model, the installation positions of the sensors on the hydraulic press and the punching machine are shown, the voltage sensor 12, the current sensor 13 and the power sensor 14 provided on the hydraulic press and the punching machine are located at the inlets of the total power supplies of the hydraulic press and the punching machine, and are connected with the total power supply line, so as to collect the production data of the voltage, the production data of the current and the production data of the power during the processing of the hydraulic press and the punching machine, the vibration sensor provided on the hydraulic press and the punching machine is located on the punching device of the hydraulic press and the punching machine, so as to detect the pressure data applied on the workpiece during the punching, and the displacement sensor 11 is located at the outer sides of the hydraulic press and the punching machine, so as to obtain the time and the punching depth required by the punching process by measuring the displacement distance from the punching head to the working table.
As shown in fig. 6, in the embodiment of the present utility model, the voltage sensor 12, the current sensor 13 and the power sensor 14 disposed on the bright annealing machine are located at the entrance of the main power supply of the bright annealing machine, and are connected to the main power supply line, for collecting the production data of the voltage, the production data of the current and the production data of the power during the processing of the bright annealing machine, the temperature sensor 18 is disposed in the heating room of the bright annealing machine, for detecting the temperature of the workpiece during the annealing, and the timer 19 and the counter are disposed on the conveyor belt driving device of the bright annealing machine, and the running speed and the annealing time of the workpiece are obtained by measuring the running speed and the number of the rollers of the conveyor belt driving device.
As shown in fig. 7, in the embodiment of the present utility model, the sensor mounting position of the laser welding machine 6 is shown, the voltage sensor 12, the current sensor 13 and the power sensor 14 disposed on the laser welding machine are located at the inlet of the main power supply of the laser welding production device, and are connected with the main power supply line, so as to collect the production data of the voltage, the production data of the current and the production data of the power during the processing of the laser welding machine, and the rotation speed sensor 17 is disposed on the semi-finished product fixture 7 and the rotation device 8 of the laser welding machine and concentric with the rotation shaft, so as to obtain the rotation speeds of the semi-finished product fixture and the rotation device by measuring the rotation speeds of the rotation speed sensor.
In one embodiment, the production data includes: the laser welding device comprises one or any combination of oil pressure travel, oil pressure electricity consumption, oil pressure vibration, punching travel, punching electricity consumption, punching vibration, grinding electricity consumption, grinding pressure, grinding rotation speed, grinding wheel moving distance, turning electricity consumption, turning tool vibration, bright annealing electricity consumption, bright annealing temperature, bright annealing time, laser welding electricity consumption and laser welding workpiece rotation speed.
In one embodiment, the process data includes: laser power and/or laser frequency of laser welding.
As shown in fig. 8, in the embodiment of the present utility model, a man-machine interface structure is shown, and in the embodiment, an edge computer is installed in the man-machine interface 3, for providing a data preprocessing function, and sending data to the operation interface 4. The operation interface is connected to the client system to obtain the production order information, so as to realize the digital dispatch of the work order and report the production condition. In addition, the operation interface is attached with an operation interface, such as a touch screen or other input devices, and an operator can report production defect information in real time in the system for data analysis. The man-machine interface can be customized according to the failure mode of the product, so that operators can report the production defect information on the man-machine interface in real time.
In a specific embodiment, the operation interface is located at the top of the man-machine interface device, and is connected with the edge computer through a communication line, and is used for collecting instructions input by an operator, recording operation data, and attaching a touch screen or other input devices to the operation interface.
In a specific embodiment, the two-dimension code scanner 5 is located outside the man-machine interface, and is connected with the edge computer through a communication line, and is used for obtaining the production order and the production data by scanning the two-dimension code on the production order.
In an embodiment, further comprising:
and the real-time instrument board is connected with the human-computer interface and is used for visually presenting the production data and the process data through the instrument interface.
In a specific embodiment, the real-time instrument panel is selected according to the actual production situation and the requirement thereof, for example: global equipment efficiency, real-time production KPI and production defect types and quantity. If desired, the visual real-time dashboard can be customized for different user groups.
During production, operators need to report production defect information in real time according to a human-computer interface. When a certain amount of normal and production defect information is collected, the user can use a statistical analysis tool to summarize the data analysis result. If necessary, the user can modify or add a visual real-time dashboard according to the data analysis result.
In the embodiment of the utility model, the sensor, the controller and the human-computer interface are used; the sensor is positioned on the metal processing production equipment and is used for collecting production data generated in the production process of the metal processing production equipment; the controller is positioned in the metal processing production equipment and is used for collecting process data of the metal processing production equipment; the human-computer interface is respectively connected with the sensor and the controller and is used for acquiring production data acquired by the sensor and process data acquired by the controller; displaying the acquired production data and process data on an operation interface; acquiring production order information from a client system, and displaying the production order information on an operation interface; and providing an operation interface for an operator to report the production defect information. In the process, the embodiment of the utility model acquires and displays the production data and the process data through the sensor, the controller and the human-computer interface, displays the production condition according to the production data and the process data, acquires the production order information from the client system, provides the operation interface for operators to report the production defect information according to the production order information, can realize the digitization of the metal processing process flow, reduces the cost required by processing and reduces the time required by processing, thereby improving the profit margin of enterprises.
It will be appreciated by those skilled in the art that embodiments of the present utility model may be provided as a method, system, or computer program product. Accordingly, the present utility model may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present utility model may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present utility model is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the utility model. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the utility model, and is not meant to limit the scope of the utility model, but to limit the utility model to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the utility model are intended to be included within the scope of the utility model.
Claims (7)
1. A metalworking digitizing apparatus, comprising: the device comprises a sensor (1), a controller (2) and a human-computer interface (3); wherein,,
the sensor (1) is positioned on metal processing production equipment and is used for collecting production data generated in the production process of the metal processing production equipment;
the controller (2) is positioned in the metal processing production equipment and is used for collecting process data of the metal processing production equipment;
the human-computer interface (3) is respectively connected with the sensor (1) and the controller (2) and is used for acquiring production data acquired by the sensor (1) and process data acquired by the controller (2); displaying the acquired production data and process data on an operation interface (4); acquiring production order information from a client system, and displaying the production order information on an operation interface (4); and providing an operation interface for an operator to report the production defect information.
2. A metal working digitizing device according to claim 1, characterized in that the man-machine interface (3) is adapted to: the entity LAN line, the 4G network, the 5G network or the WiFi is respectively connected with the sensor (1) and the controller (2).
3. The metalworking digitizing apparatus of claim 1, wherein the metalworking production facility comprises: one or any combination of an oil pressure machine, a punching machine, a polishing machine, a lathe machining machine, a bright annealing machine and a laser welding machine of a metal stamping production line.
4. A metalworking digitizing apparatus as claimed in claim 1, characterized in that the sensor (1) comprises: the sensor comprises one or any combination of a displacement sensor (11), a voltage sensor (12), a current sensor (13), a power sensor (14), a vibration sensor (15), a pressure sensor (16), a rotating speed sensor (17), a temperature sensor (18) and a timer (19).
5. The metalworking digitizing apparatus of claim 1, wherein the production data comprises: the laser welding device comprises one or any combination of oil pressure travel, oil pressure electricity consumption, oil pressure vibration, punching travel, punching electricity consumption, punching vibration, grinding electricity consumption, grinding pressure, grinding rotation speed, grinding wheel moving distance, turning electricity consumption, turning tool vibration, bright annealing electricity consumption, bright annealing temperature, bright annealing time, laser welding electricity consumption and laser welding workpiece rotation speed.
6. The metalworking digitizing apparatus of claim 1, wherein the process data comprises: laser power and/or laser frequency of laser welding.
7. The metalworking digitizing apparatus of claim 1, further comprising:
and the real-time instrument board is connected with the human-computer interface and is used for visually presenting the production data and the process data through the instrument interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223598604.XU CN218964851U (en) | 2022-12-30 | 2022-12-30 | Digital device for metal processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202223598604.XU CN218964851U (en) | 2022-12-30 | 2022-12-30 | Digital device for metal processing |
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| CN218964851U true CN218964851U (en) | 2023-05-05 |
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| CN202223598604.XU Active CN218964851U (en) | 2022-12-30 | 2022-12-30 | Digital device for metal processing |
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