CN218963570U

CN218963570U - Dust collector of high-speed carding machine

Info

Publication number: CN218963570U
Application number: CN202223139738.5U
Authority: CN
Inventors: 王洪亮; 王政; 李义华
Original assignee: Qingdao Yaxing Machinery Co ltd
Current assignee: Qingdao Yaxing Machinery Co ltd
Priority date: 2022-11-25
Filing date: 2022-11-25
Publication date: 2023-05-05
Anticipated expiration: 2032-11-25

Abstract

The utility model discloses a dust removing device of a high-speed carding machine, which comprises a machine body, wherein a guide ring is arranged on one side of the machine body, a guide block in sliding fit is sleeved on the outer side of the guide ring, a dust hood is arranged on one side of the guide block, a dust collecting device is arranged on one side of the interior of the machine body, an output end of the dust collecting device is communicated with a telescopic pipe, the telescopic pipe is communicated with the dust hood, two groups of mounting plates are arranged in the machine body, and one group of mounting plates are arranged on one side of the interior of the machine body; according to the utility model, the dust hood is matched with the guide block and the guide ring in a mounting manner, so that the guide block drives the dust hood to slide and adjust on the outer side surface of the guide ring, and the dust collection angle of the dust hood is automatically changed, so that the dust hood is suitable for short velvet fibers and impurities in different directions of a carding machine, and the dust collection comprehensiveness of the dust collection device is greatly improved.

Description

Dust collector of high-speed carding machine

Technical Field

The utility model relates to the technical field of high-speed carding equipment, in particular to a dust removing device of a high-speed carding machine.

Background

In the weaving process of nonwoven fabrics, the carding machine has the function of carding the spinning raw materials which are preliminarily processed into a single-fiber state and forming a netlike fiber thin layer. After carding, impurities and defects in the fiber are effectively removed. In the carding process, a large amount of short staple fibers, dust and other impurities are lifted by the high-speed carding machine, so that the neatness of the workshop working environment is affected, and the health of workers is endangered. Therefore, high speed carding machines are often equipped with dust removal devices to reduce the hazards associated with flying dust;

the patent number CN214218934U discloses a dust collector of high-speed carding machine, the device mainly through setting up dust removal bellows, fibre filter screen and dust removal filter cartridge, under the prerequisite that the flock fibre that the realization was raised to the high-speed carding machine was absorbed and dust, can realize the separation to flock fibre and dust, with recycle flock fibre, improve economic benefits, but in the dust collection work of carrying out in fact, the dust absorption head often is in fixed position, be difficult for absorbing dust impurity and flock fibre in different positions, and the position control generally needs the manual operation of staff, it is very inconvenient, absorptive gas and waste material are difficult to separate fast simultaneously, increase this dust collector's limitation, reduce dust collection efficiency.

Disclosure of Invention

The utility model aims to provide a dust removing device of a high-speed carding machine, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a dust collector of high-speed carding machine, includes the organism, the guide ring is installed to one side of organism, the outside cover of guide ring is equipped with sliding fit's guide block, the dust hood is installed to one side of guide block, one side of organism inside is equipped with dust extraction, dust extraction's output intercommunication has flexible pipe, and flexible pipe and dust hood communicate each other, the internally mounted of organism has two sets of mounting panels, one set of mounting panel is installed in one side of organism inside, another set of mounting panel is installed in one side of organism inside being close to dust extraction, two sets of the inboard of mounting panel is equipped with dust exhaust barrel and filter screen barrel respectively, and dust exhaust barrel and filter screen barrel integration are connected, the opening has been seted up to one side of dust exhaust barrel top and bottom;

a dust removing fan is arranged on one side of the machine body, an exhaust pipe is communicated with one side of the dust removing fan, an installation seat is arranged at one end, close to the guide ring, of one side of the machine body, a servo motor is arranged on one side of the installation seat, a fluted disc is arranged at the output end of the servo motor, and a semi-arc toothed ring which is engaged with the fluted disc and is matched with the fluted disc properly is arranged on the inner side of the guide block;

the dust collection device comprises a dust collection device body, and is characterized in that a fixed plate is arranged at the top of the dust collection device body, a driving motor is arranged at the top of the fixed plate, a brush roller is arranged at the output end of the driving motor, a gear is arranged on one side of the outer side of the brush roller, and an outer toothed ring meshed with the gear is arranged on one side of the outer side of the dust discharge barrel.

Preferably, the bottom of organism one side is equipped with the fluting, and grooved bottom is equipped with the row's silo, and the one end of row's silo is equipped with the bin gate, one side of the positive one end of organism is equipped with the air inlet, is convenient for put the piece of separation and short staple fibre in row's silo, conveniently retrieves the clearance.

Preferably, the output end of the dust removal fan is provided with an air suction port, the air suction port extends to the inner side of the filter screen cylinder, and the air filtered by the filter screen cylinder can be absorbed and discharged through the air suction port.

Preferably, an exhaust port is arranged at one side of the dust collection device, and extends to the inner side of the dust exhaust barrel, so that the gas absorbed by the dust collection device can be directly guided into the dust exhaust barrel through the exhaust port for filtering and separating.

Preferably, one side of the guide block is provided with a mounting block, the dust hood is fixed on the inner side of the mounting block, one side of the machine body is provided with two groups of sealing plates, and the sealing plates and the guide ring are mutually matched to shield and protect the inner structure of the guide ring through the sealing plates.

Preferably, the outer side of the brush roller is in contact fit with the outer sides of the dust discharging barrel and the filter screen barrel, and the integrally connected dust discharging barrel, the filter screen barrel and the brush roller can be utilized to be in contact with each other, so that the brush roller is enabled to brush and clean the surfaces of the dust discharging barrel and the filter screen barrel, and the separation effect of the structure is maintained.

Compared with the prior art, the utility model has the beneficial effects that:

according to the dust removing device of the high-speed carding machine, the dust hood is matched with the guide block and the guide ring in a mounting manner, the guide block is driven to drive the dust hood to slide and adjust the outer side face of the guide ring, and then the dust collection angle of the dust hood is automatically changed, so that the dust collection device is suitable for short fiber and impurities in different directions of the carding machine, the dust collection comprehensiveness of the dust removing device is greatly improved, the integrated structure of the dust discharging barrel and the filter screen barrel is utilized to be matched, the gas led in by the dust discharging barrel and the sucked short fiber and impurities are enabled to be rapidly separated under the filtering matching of the filter screen barrel, the gas is conveniently and independently discharged, the brush roller is driven to scrape and clean the surfaces of the dust discharging barrel and the filter screen barrel along with the rotation of the dust discharging barrel and the filter screen barrel, the short fiber and the impurities are prevented from adhering to the filtering layer face of the filter screen barrel, the structure separation efficiency is influenced, and the working efficiency of the dust removing device is increased.

Drawings

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a rear view of the present utility model;

FIG. 3 is a front cross-sectional view of the present utility model;

fig. 4 is a perspective view of the dust discharging tube and the filter screen tube of the present utility model.

In the figure: 1. a body; 2. a dust removal fan; 3. an exhaust pipe; 4. a guide ring; 5. a guide block; 6. a dust hood; 7. a telescopic tube; 8. a servo motor; 9. a dust collection device; 10. a mounting plate; 11. a dust discharging barrel; 12. a through port; 13. a filter screen cylinder; 14. a brush roller; 15. a gear; 16. an outer toothed ring; 17. a driving motor; 18. a semi-arc toothed ring; 19. a fluted disc.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, embodiments of the present utility model are provided: the utility model provides a dust collector of high-speed carding machine, including organism 1, guide ring 4 is installed to one side of organism 1, guide block 5 of sliding fit is equipped with to the outside cover of guide ring 4, dust hood 6 is installed to one side of guide block 5, the bottom of one side of organism 1 is equipped with the fluting, and the grooved bottom is equipped with the row's silo, and the one end of row's silo is equipped with the bin gate, one side of organism 1 front one end is equipped with the air inlet, be convenient for put separated piece and flock fibre in row's silo, the convenient clearance of retrieving, one side of organism 1 inside is equipped with dust extraction 9, dust extraction 9's output intercommunication has flexible pipe 7, and flexible pipe 7 communicates each other with dust hood 6, one side of guide block 5 is equipped with the installation piece, dust hood 6 is fixed in the inboard of installation piece, one side of organism 1 is equipped with two sets of shrouding, and the shrouding and guide ring 4 adaptation accessible shrouding shelters the protection of shielding to guide ring 4 inner structure;

two groups of mounting plates 10 are arranged in the machine body 1, one group of mounting plates 10 is arranged on one side of the interior of the machine body 1, the other group of mounting plates 10 is arranged on one side of the interior of the machine body 1 close to the dust collection device 9, the inner sides of the two groups of mounting plates 10 are respectively sleeved with a dust discharge barrel 11 and a filter screen barrel 13, the dust discharge barrels 11 are integrally connected with the filter screen barrels 13, one side of the dust collection device 9 is provided with an exhaust port, the exhaust port extends to the inner side of the dust discharge barrels 11, gas absorbed by the dust collection device 9 can be directly led into the dust discharge barrels 11 through the exhaust port to carry out filtering separation work, the output end of the dust collection fan 2 is provided with an air suction port, the air suction port extends to the inner side of the filter screen barrels 13, the gas filtered by the filter screen barrels 13 can be absorbed and discharged through the air suction port, and one sides of the top and the bottom of the dust discharge barrels 11 are provided with through openings 12;

a dust removal fan 2 is arranged on one side of the machine body 1, an exhaust pipe 3 is communicated with one side of the dust removal fan 2, an installation seat is arranged at one side of the machine body 1 close to one end of the guide ring 4, a servo motor 8 is arranged on one side of the installation seat, a fluted disc 19 is arranged at the output end of the servo motor 8, and a semi-arc-shaped toothed ring 18 which is meshed with the fluted disc 19 and is matched with the inner side of the guide block 5;

the top of dust extraction 9 is equipped with the fixed plate, and the top of fixed plate is equipped with driving motor 17, driving motor 17's output is equipped with brush roller 14, one side in the brush roller 14 outside is equipped with gear 15, the external tooth ring 16 with gear 15 intermeshing is installed to one side in the dust exhaust section of thick bamboo 11 outside, the outside of brush roller 14 and the outside contact cooperation of dust exhaust section of thick bamboo 11 and filter screen section of thick bamboo 13, the laminating contact of dust exhaust section of thick bamboo 11 and filter screen section of thick bamboo 13 and brush roller 14 that available integration is connected, impel brush roller 14 to brush the clearance to dust exhaust section of thick bamboo 11 and filter screen section of thick bamboo 13 surface, maintain the separation effect of structure.

Working principle: when the device is used, the fluted disc 19 can be driven to rotate by the starting of the servo motor 8, so that the fluted disc 19 is meshed with the semi-arc toothed ring 18 in a structure, the semi-arc toothed ring 18 drives the guide block 5 and the connected dust hood 6 to rotate at the outer side of the guide ring 4, and the dust hood 6 is driven to move to a designated position under the telescopic fit of the telescopic pipe 7, so that the air suction inlet of the dust hood 6 is regulated to a designated angle for dust collection;

when the dust hood 6 adjusts a designated angle, the dust collection device 9 is started to perform dust collection operation on the high-speed carding machine under the communication of the telescopic pipe 7 and the dust hood 6, short velvet fibers and dust impurities remained on the surface of the high-speed carding machine are sucked together and guided into the inner side of the dust discharge barrel 11, at the moment, the brush roller 14 can be driven to rotate by the starting of the driving motor 17, the gear 15 is driven to be meshed with the outer toothed ring 16 along with the rotation of the brush roller 14, the outer toothed ring 16 is driven to drive the dust discharge barrel 11 and the integrally connected filter screen barrel 13 to rotate at the inner sides of the two groups of mounting plates 10, at the moment, the dust impurities in the dust discharge barrel 11 can be filtered under the blocking of the filter screen barrel 13, so that the dust impurities are discharged into the machine body 1 at the inner sides of the two groups of through holes 12, and the absorbed gas, the dust impurities and the short velvet fibers can be separated;

then through the start-up of dust removal fan 2, can initiatively follow exhaust pipe 3 with the gaseous exhaust pipe of filter screen section of thick bamboo 13 filtration separation, improve the separation efficiency of dust discharge section of thick bamboo 11 and filter screen section of thick bamboo 13 to short staple fibre and impurity, and along with the rotatory cooperation in opposite directions of brush roller 14 and dust discharge section of thick bamboo 11 and filter screen section of thick bamboo 13, can make brush roller 14 scrape the filtration aspect of brush filter screen section of thick bamboo 13, avoid dust and impurity adhesion in the outside of filter screen section of thick bamboo 13 to maintain the filtration separation effect of this structure, improve dust removal efficiency.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms connected and connected are to be construed broadly, and may be, for example, fixed or removable; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Claims

1. The utility model provides a dust collector of high-speed carding machine, includes organism (1), its characterized in that: the dust collection device is characterized in that a guide ring (4) is arranged on one side of the machine body (1), a guide block (5) in sliding fit is sleeved on the outer side of the guide ring (4), a dust collection cover (6) is arranged on one side of the guide block (5), a dust collection device (9) is arranged on one side of the inner side of the machine body (1), an output end of the dust collection device (9) is communicated with a telescopic pipe (7), the telescopic pipe (7) is communicated with the dust collection cover (6), two groups of mounting plates (10) are arranged in the machine body (1), one group of mounting plates (10) is arranged on one side of the inner side of the machine body (1), one group of mounting plates (10) is arranged on one side, close to the dust collection device (9), of the inner sides of the two groups of the mounting plates (10) are respectively sleeved with a dust collection cylinder (11) and a filter screen cylinder (13), the dust collection cylinder (11) is integrally connected with the filter screen cylinder (13), and a through hole (12) is formed in one side of the top and the bottom of the dust collection cylinder (11).

A dust removal fan (2) is arranged on one side of the machine body (1), an exhaust pipe (3) is communicated with one side of the dust removal fan (2), an installation seat is arranged at one end, close to the guide ring (4), of one side of the machine body (1), a servo motor (8) is arranged at one side of the installation seat, a fluted disc (19) is arranged at the output end of the servo motor (8), and a semi-arc toothed ring (18) which is meshed with the fluted disc (19) and is matched with the inner side of the guide block (5) in a proper mode is arranged on the inner side of the guide block;

the dust collection device is characterized in that a fixed plate is arranged at the top of the dust collection device (9), a driving motor (17) is arranged at the top of the fixed plate, a brush roller (14) is arranged at the output end of the driving motor (17), a gear (15) is arranged on one side of the outer side of the brush roller (14), and an external gear ring (16) meshed with the gear (15) is arranged on one side of the outer side of the dust discharge barrel (11).

2. A dust removing apparatus of a high speed carding machine according to claim 1, wherein: the bottom of one side of the machine body (1) is provided with a slot, the slotted bottom is provided with a discharge slot, one end of the discharge slot is provided with a bin gate, and one side of one end of the front side of the machine body (1) is provided with an air inlet.

3. A dust removing apparatus of a high speed carding machine according to claim 1, wherein: the output end of the dust removal fan (2) is provided with an air suction port, and the air suction port extends to the inner side of the filter screen cylinder (13).

4. A dust removing apparatus of a high speed carding machine according to claim 1, wherein: an exhaust port is arranged on one side of the dust collection device (9), and extends to the inner side of the dust exhaust barrel (11).

5. A dust removing apparatus of a high speed carding machine according to claim 1, wherein: one side of the guide block (5) is provided with a mounting block, the dust hood (6) is fixed on the inner side of the mounting block, one side of the machine body (1) is provided with two groups of sealing plates, and the sealing plates are mutually matched with the guide ring (4).

6. A dust removing apparatus of a high speed carding machine according to claim 1, wherein: the outer side of the brush roller (14) is in contact fit with the outer sides of the dust discharge barrel (11) and the filter screen barrel (13).