CN218951717U

CN218951717U - Denim dyeing machine

Info

Publication number: CN218951717U
Application number: CN202222971569.5U
Authority: CN
Inventors: 王胜利; 赵进慧; 王德全
Original assignee: Shandong Kaixiu Fabric Co ltd
Current assignee: Shandong Kaixiu Fabric Co ltd
Priority date: 2022-11-08
Filing date: 2022-11-08
Publication date: 2023-05-02
Anticipated expiration: 2032-11-08

Abstract

The utility model provides a denim dyeing machine, which comprises a denim dyeing table, and is characterized in that the upper part of the denim dyeing table is sequentially connected with a dyeing box through bolts from left to right; the upper part of the denim dyeing table is also sequentially connected with a base through bolts from left to right; every dyeing case right side all be provided with one the base, wherein the equal bolted connection in base upper portion has the stoving case. The jean dyeing table, the dyeing box, the base, the drying box, the cloth pressing roller, the first cloth guide roller, the second cloth guide roller and the jean water scraping frame structure are arranged, so that the effect of drying and dyeing separation work can be realized, and the effect of dip dyeing of the whole cloth for multiple times can be realized.

Description

Denim dyeing machine

Technical Field

The utility model belongs to the technical field of denim dyeing, and particularly relates to a denim dyeing machine.

Background

The denim dyeing machine is equipment for dyeing denim, particularly when indigo dip dyeing is carried out on denim, the denim is generally required to be subjected to dip dyeing processing for a plurality of times, and the indigo denim dyeing machine disclosed by the publication No. CN210341348U comprises a dyeing equipment main body and a support column, wherein a first driving motor is arranged at the upper end of the dyeing equipment main body, and a displacement sensor is arranged at the upper end of the first driving motor; the bottom of the dyeing equipment main body is provided with a second driving motor; the upper part of the inner cavity of the dyeing equipment main body is provided with a lifting device and a drying lighting lamp.

The existing denim dyeing machine has some problems in the use process, such as:

1. when the jean is dip-dyed, an operator needs to manually hang a plurality of jeans on the hanger, and after the dip-dyeing is finished, the jean on the hanger needs to be manually taken down, so that the dip-dyeing mode can improve the labor intensity of the operator, greatly influence the dip-dyeing efficiency of the jean, and is inconvenient to use;

2. when the jean is dried, the temperature inside the equipment is increased, and the dye inside the equipment may be evaporated, so that the dye waste problem may be caused.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a jean dyeing machine which can realize the effect of drying, dyeing and separating work and can also realize the effect of dip dyeing of the whole cloth for multiple times.

The technical scheme is as follows: the denim dyeing machine comprises a denim dyeing table, and is characterized in that the upper part of the denim dyeing table is sequentially connected with a dyeing box through bolts from left to right; the upper part of the denim dyeing table is also sequentially connected with a base through bolts from left to right; every dyeing case right side all be provided with one the base, wherein the equal bolted connection in base upper portion has the stoving case.

Preferably, the left side and the right side of the upper side of the inside of the dyeing box are respectively provided with a through hole; the middle lower side bearing in the dyeing box is connected with a cloth pressing roller; the left side and the right side of the upper side inside the dyeing box are respectively connected with a first cloth guide roller and a second cloth guide roller through bearings; the middle part inside the dyeing box is connected with a jean wiper frame structure on the right side.

Preferably, the left side and the right side of the middle part inside the drying box are respectively provided with an inlet and an outlet; the upper side and the lower side of the middle part inside the drying box are respectively and sequentially connected with a limit roller from left to right; the left side and the right side of the upper side and the lower side of the interior of the drying box are respectively connected with drying lamps by bolts.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the denim dyeing table, the dyeing box, the base, the drying box, the cloth pressing roller, the first cloth guide roller, the second cloth guide roller, the denim water scraping frame structure, the drying lamp and the limiting roller are arranged, so that the effect of drying and dyeing separation work can be realized, and the effect of dip dyeing of the whole cloth for multiple times can be realized.

2. In the utility model, the jean wiper frame structure is beneficial to realizing the function of conveniently removing redundant dye in jean.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic view of the internal structure of the dyeing tank of the present utility model.

Fig. 3 is a schematic view of the internal structure of the drying box of the present utility model.

Fig. 4 is a schematic structural view of the jean wiper frame structure of the present utility model.

In the figure:

1. denim dyeing table; 2. a dyeing box; 21. a cloth pressing roller; 22. a first cloth guide roller; 23. a second cloth guide roller; 24. a jean wiper frame structure; 241. a U-shaped mounting frame; 242. a chute; 243. scraping cloth blocks; 244. a threaded rod; 245. an operation block; 246. a U-shaped mounting seat; 247. a third cloth guide roller; 3. a base; 4. a drying box; 41. a drying lamp; 42. and a limit roller.

Detailed Description

The utility model is specifically described below with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, the denim dyeing machine comprises a denim dyeing table 1, wherein the upper part of the denim dyeing table 1 is sequentially connected with a dyeing box 2 through bolts from left to right; the upper part of the denim dyeing table 1 is also sequentially connected with a base 3 through bolts from left to right; each dyeing box 2 right side all be provided with one base 3, wherein the equal bolted connection in base 3 upper portion has stoving case 4.

Wherein, the left side and the right side of the upper side of the inside of the dyeing box 2 are respectively provided with a through hole; a cloth pressing roller 21 is connected to the middle lower side bearing in the dyeing box 2; the left side and the right side of the upper side inside the dyeing box 2 are respectively connected with a first cloth guide roller 22 and a second cloth guide roller 23 through bearings.

The jean dyeing machine further comprises a jean wiper frame structure 24, and the jean wiper frame structure 24 is connected with the dyeing box 2, so that the jean dyeing machine is beneficial to achieving the function of removing redundant dye in jean.

In this embodiment, as shown in fig. 3, the left and right sides of the middle part inside the drying box 4 are respectively provided with an inlet and an outlet; the upper side and the lower side of the middle part inside the drying box 4 are respectively and sequentially connected with a limit roller 42 from left to right; the left and right sides of the upper and lower sides of the inside of the drying box 4 are respectively connected with a drying lamp 41 by bolts.

In this embodiment, as shown in fig. 4, the denim wiper frame structure 24 is provided with a plurality of back-shaped mounting frames 241, wherein the front and rear sides of the middle part of the inner side of the back-shaped mounting frames 241 are respectively provided with sliding grooves 242, and the left and right sides of the inner side between the sliding grooves 242 are respectively provided with a cloth scraping block 243 in a sliding manner; threaded through holes are respectively transversely formed in the left side and the right side of the middle part of the interior of the back-shaped mounting frame 241, threaded rods 244 are respectively connected with the interior of the threaded through holes in a threaded manner, and the inner ends of the threaded rods 244 are respectively connected with the opening of the middle part of the outer side of the cloth scraping block 243 in a bearing manner; the outer ends of the threaded rods 244 are respectively integrally connected with an operation block 245; the right side of the upper part of the back-shaped mounting frame 241 is connected with a U-shaped mounting seat 246 through bolts, the middle upper side bearing in the U-shaped mounting seat 246 is connected with a third cloth guide roller 247, when the excessive dye on the jean is scraped, an operator can pass the jean between the cloth scraping blocks 243, then the operator can rotate the threaded rod 244 through the operating block 245, the threaded rod 244 drives the cloth scraping blocks 243 to move inwards, the cloth scraping blocks 243 extrude the jean to a certain extent, and at the moment, when the jean moves upwards, the excessive dye in the jean can be extruded by the cloth scraping blocks 243, so that the function of removing the excessive dye on the jean is realized.

In this embodiment, specifically, the mounting frames 241 are bolted to the middle of the inside of the dyeing tank 2, and are biased to the right.

In this embodiment, in particular, the cloth pressing roller 21, the first cloth guiding roller 22, the second cloth guiding roller 23 and the third cloth guiding roller 247 are stainless steel rollers, wherein the cloth pressing roller 21 plays a role in pressing cloth, and the first cloth guiding roller 22, the second cloth guiding roller 23 and the third cloth guiding roller 247 play a role in guiding cloth.

In this embodiment, specifically, the limiting roller 42 is a plurality of stainless steel rollers, when the jean is dried, the jean can pass between the limiting roller 42 on the upper side and the limiting roller 42 on the lower side, at this time, the problem of sagging phenomenon of the jean can be avoided through the limiting roller 42, so that the problem of uneven jean drying caused by close contact between the jean and the drying lamp 41 can be avoided.

In this embodiment, specifically, the cloth scraping plate 243 is a stainless steel plate with a triangular longitudinal section, and the arrangement direction of the cloth scraping plate 243 on the left side is opposite to that of the cloth scraping plate 243 on the right side; the top ends of the inner sides of the cloth scraping pieces 243 are all rounded, so that the problem that the cloth scraping pieces 243 scratch jean is solved.

In this embodiment, specifically, the drying lamp 41 is a short-wave infrared baking lamp with power of 900-1000W, which plays a role in drying jean, and the drying lamp 41 is electrically connected with an external control panel.

In this embodiment, as shown in fig. 1, when dyeing the external jean, the operator needs to pour the dye into the dyeing box 2, and it should be noted that the dye must submerge the cloth pressing roller 21, and the liquid level of the dye is lower than the back-shaped mounting frame 241; then an operator can install the external cloth roll on the external support, and lead the jean on the cloth roll into the dyeing box 2 arranged on the left side through the through hole, then the jean is wound on the upper right side of the first cloth guiding roller 22, then the jean is wound on the lower side of the cloth pressing roller 21, the jean is immersed in dye, then the jean passes through the gap between the cloth scraping blocks 243 and is wound on the upper left side of the third cloth guiding roller 247, then the jean is wound on the upper side of the second cloth guiding roller 23, and the jean is led out of the dyeing box 2 arranged on the left side through the through hole; after jean is subjected to primary dip dyeing, the jean needs to be introduced into the drying box 4 through the inlet and the outlet, the jean passes between the limiting roller 42 arranged on the upper side and the limiting roller 42 arranged on the lower side, then an operator can introduce the jean into the rest of the dyeing box 2 and the drying box 4 according to the steps, and finally the operator can wind the processed jean into external winding equipment, so that the function of dip dyeing the jean for multiple times is realized, when the jean on the external cloth roll is exhausted, the operator can pause the equipment to work, and sew the new jean initial end on the cloth roll and the jean tail end on the equipment through the sewing equipment, so that the problem of manually guiding the jean again can be avoided, the jean dip dyeing and drying device is more convenient to use, and compared with the prior art, the jean dip dyeing and drying device can effectively avoid the problem of dye evaporation phenomenon, and further avoid the problem of dye waste; the utility model can also process the whole jean in large batch without frequent feeding and discharging of operators, thereby effectively improving the dip dyeing efficiency.

Principle of operation

In the present utility model, when the extra dye on the jean is scraped, the operator can pass the jean between the cloth scraping blocks 243, then the operator can rotate the threaded rod 244 through the operation block 245, so that the threaded rod 244 drives the cloth scraping blocks 243 to move inwards, and the cloth scraping blocks 243 squeeze the jean to a certain extent, at this time, when the jean moves upwards, the extra dye in the jean is squeezed out by the cloth scraping blocks 243, so as to realize the function of removing the extra dye on the jean.

By using the technical scheme of the utility model or under the inspired by the technical scheme of the utility model, a similar technical scheme is designed by a person skilled in the art, so that the technical effects are achieved, and the technical effects fall into the protection scope of the utility model.

Claims

1. The denim dyeing machine comprises a denim dyeing table (1) and is characterized in that the upper part of the denim dyeing table (1) is sequentially connected with a dyeing box (2) through bolts from left to right; the upper part of the jean dyeing table (1) is also sequentially connected with a base (3) through bolts from left to right; every dyeing case (2) right side all be provided with one base (3), wherein base (3) upper portion all bolted connection has stoving case (4).

2. The jean dyeing machine according to claim 1, wherein the upper left and right sides of the inside of the dyeing tank (2) are respectively provided with a through hole; a cloth pressing roller (21) is connected to the middle lower side bearing in the dyeing box (2); the left side and the right side of the upper side inside the dyeing box (2) are respectively connected with a first cloth guide roller (22) and a second cloth guide roller (23) through bearings; the middle part inside the dyeing box (2) is connected with a jean wiper frame structure (24) on the right side.

3. The jean dyeing machine according to claim 1, wherein the left and right sides of the middle part inside the drying box (4) are respectively provided with an inlet and an outlet; the upper side and the lower side of the middle part inside the drying box (4) are respectively and sequentially connected with a limit roller (42) from left to right in a bearing way; and the left side and the right side of the upper side and the lower side of the interior of the drying box (4) are respectively connected with drying lamps (41) through bolts.

4. The denim dyeing machine according to claim 2, wherein a plurality of denim wiper frame structures (24) are provided, each of the denim wiper frame structures comprises a back-shaped mounting frame (241), sliding grooves (242) are respectively formed in the front side and the rear side of the middle part of the inner side of the back-shaped mounting frame (241), and cloth scraping blocks (243) are respectively arranged on the left side and the right side of the inner side between the sliding grooves (242) in a sliding manner; threaded through holes are respectively and transversely formed in the left side and the right side of the middle part of the interior of the back-shaped mounting frame (241), threaded rods (244) are respectively and transversely connected in the threaded through holes, and the inner ends of the threaded rods (244) are respectively and fixedly connected to the opening of the middle part of the outer side of the cloth scraping block (243); the outer ends of the threaded rods (244) are respectively and integrally connected with an operation block (245); the right side of the upper part of the U-shaped mounting frame (241) is connected with a U-shaped mounting seat (246) through bolts, and the middle upper side bearing in the U-shaped mounting seat (246) is connected with a third cloth guide roller (247).

5. The jean dyeing machine according to claim 4, wherein the zigzag mounting frames (241) are respectively connected with the middle part of the inside of the dyeing box (2) to the right side by bolts.