CN218951573U

CN218951573U - Lining cloth polyester fiber production facility

Info

Publication number: CN218951573U
Application number: CN202222580151.1U
Authority: CN
Inventors: 王春燕; 陈蕾; 邱中南; 王腾滕; 林稳; 范艳燕
Original assignee: Tongkun Group Zhejiang Hengtong Chemical Fiber Co Ltd
Current assignee: Tongkun Group Zhejiang Hengtong Chemical Fiber Co Ltd
Priority date: 2022-09-28
Filing date: 2022-09-28
Publication date: 2023-05-02
Anticipated expiration: 2032-09-28

Abstract

The utility model discloses lining cloth polyester fiber production equipment, which comprises a cooling component and an oiling component, wherein the cooling component comprises a cylinder shell, a water inlet pipe and a diversion channel, wherein the water inlet pipe and the diversion channel are arranged in the cylinder shell, a blast fan is arranged in an air inlet channel arranged on the side wall of the cylinder shell, the water inlet pipe extends into the cylinder shell and is communicated with an atomization pipe through a diversion pipe, the diversion channel is communicated with an air inlet pipeline through an air inlet, the diversion channel is provided with an air outlet, the oiling component comprises a diverter matched with an oiling roller, and an oil outlet nozzle is arranged at the lower part of the diverter. According to the utility model, the water inlet pipe arranged in the cooling assembly is matched with the atomizing pipe to atomize and spray the cooling water, so that the cooling water can be uniformly sprayed onto the spinning fiber wire harness, and meanwhile, the cooling air is well distributed by the distribution channel, so that the cooling air can be uniformly blown onto the spinning fiber wire harness, the spinning fiber wire harness is cooled, the rapid cooling and shaping of the spinning fiber wire harness are ensured, the subsequent stable processing operation is convenient, and the use is convenient.

Description

Lining cloth polyester fiber production facility

Technical Field

The utility model relates to the technical field of chemical fiber production equipment, in particular to lining cloth polyester fiber production equipment.

Background

The lining cloth is a framework of the garment, the good lining cloth is more the essence of the garment, the lining cloth can enhance the stiffness of the garment, and the deformation of the garment in the wearing process can be prevented. Along with the continuous improvement of the living standard of people, the requirement on lining cloth is practical, beautiful and comfortable. While conventional lining cloth is basically required to have stiffness and drapability, current lining cloth is required to have elegance, softness, high density and the like, namely light, dense, thin, soft and stiff. Meanwhile, the cutting performance, the sewing firmness and the like are also required to be considered.

Therefore, in order to meet the requirements of people on stiffness and comfort of the lining cloth, the high-density lining cloth of the polyester fiber appears on the market, so that the use requirement is met. The production of polyester fiber reaches very big popularization, at present, adopts the mode of blowing to cool off the design operation to the spacing pencil of spinning subassembly production department in polyester fiber production on-line, and refrigerated inefficiency is relatively poor to the cooling design effect of spinning fiber pencil, is inconvenient for follow-up processing operation.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides lining cloth polyester fiber production equipment, which solves the problems that the cooling and shaping operation is carried out on the spinning limiting wire harness at the production position of the spinning component in a blowing mode, the cooling efficiency is low, the cooling and shaping effect on the spinning fiber harness is poor, and the follow-up processing operation is inconvenient.

(II) technical scheme

The utility model adopts the following technical scheme for realizing the purposes:

the utility model provides a lining cloth polyester fiber production facility, includes cooling module and oil feeding subassembly, cooling module includes the shell to and the inlet tube and the reposition of redundant personnel passageway of the inside arrangement of shell, and settle in the air inlet passageway that sets up on the shell lateral wall has the blast fan, and the inlet tube extends to the inside of shell, and communicates with the atomizing pipe through the shunt tubes, the reposition of redundant personnel passageway passes through air inlet and air inlet passageway intercommunication, and the gas outlet has been seted up to the reposition of redundant personnel passageway, oil feeding subassembly is including the shunt of cooperation oiling roller, and the shunt lower part is provided with out the glib talker, and the intercommunication has the inlet pipe on the shunt.

Further, the lower part fixed connection of shell is on the casing subassembly, and the inlet channel port position department cover that the integral type set up on the shell lateral wall is equipped with the filter mantle to settle on the lateral wall of inlet channel has the intake pipe, and the intake pipe extends to the inside cavity of inlet channel, and is arranged in one side of blast fan, the reposition of redundant personnel passageway inlays the dress on the inner wall of shell, and the gas outlet is annular array and distributes on the reposition of redundant personnel passageway, and one side integral type of gas outlet is provided with the guide plate, be provided with the buckle of cooperation shunt tubes on the inner wall of shell, and the atomizing pipe of intercommunication is annular array and distributes on the shunt tubes, and one side that the atomizing pipe is provided with the atomizing orifice towards shell intermediate position.

Further, the oiling roller is arranged in the shell of the shell assembly through the arrangement shaft, the arrangement groove is formed in the oiling roller, the arrangement groove is arranged on the outer wall of the oiling roller in a spiral mode, the scraping plate is fixedly connected to the inner wall of the shell, one end of the scraping plate is in sliding contact with the outer wall of the side of the oiling roller, one end of the shell is fixedly connected with the arrangement plate, the arrangement plate and the shell are provided with the installation holes matched with the arrangement shaft, the guide plate is integrally arranged on the shell, the bundling frame is arranged below the shell and is fixedly connected to the inner wall of the shell.

Further, a conveying pipe is communicated with the feeding pipe at the upper part of the diverter, a conveying pump is arranged on the conveying pipe, the lower end of the conveying pipe is fixedly connected to the collecting tank, and the collecting tank is fixedly connected to the liquid leakage opening formed in the lower part of the shell.

(III) beneficial effects

Compared with the prior art, the utility model provides lining cloth polyester fiber production equipment, which has the following beneficial effects:

according to the utility model, the cooling water is conveyed through the water inlet pipe arranged in the cooling assembly, and is atomized and sprayed out through the atomizing pipe, so that the atomized cooling water mist can be uniformly sprayed onto the spinning fiber wire harness, the atomized cooling water mist can be rapidly absorbed and vaporized, a large amount of heat energy is taken away, the rapid cooling and shaping of the spinning fiber wire harness are realized, meanwhile, the cooled air is well distributed by the distribution channel, so that the cooling water can be uniformly blown onto the spinning fiber wire harness, the spinning fiber wire harness is cooled, the rapid cooling and shaping of the spinning fiber wire harness is ensured, the subsequent stable processing operation is convenient, the structure is simple, the cooling effect on the spinning fiber wire harness is good, the production of polyester fibers is convenient, and the use is convenient.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a cooling assembly according to the present utility model;

FIG. 3 is a cross-sectional view of a cooling assembly of the present utility model;

FIG. 4 is a schematic view of the cartridge housing of the present utility model;

FIG. 5 is a schematic view of the structure of the water inlet pipe in the utility model;

FIG. 6 is a schematic diagram of a shunt channel according to the present utility model;

FIG. 7 is a schematic view of a housing assembly according to the present utility model;

FIG. 8 is a schematic view of the structure of the oiling roller according to the present utility model;

FIG. 9 is a schematic view of the structure of the oiling assembly according to the present utility model;

fig. 10 is a flow chart of the present utility model.

In the figure: 1. a cooling assembly; 101. a cartridge housing; 1011. an air inlet channel; 1012. an air inlet pipe; 1013. a filter cover; 1014. a blower fan; 102. a water inlet pipe; 1021. a shunt; 1022. an atomizing tube; 103. a shunt channel; 1031. an air inlet; 1032. an air outlet; 1033. a deflector; 2. a housing assembly; 201. a housing; 202. a guide plate; 203. a setting plate; 204. a scraper; 205. a bundling frame; 206. a liquid leakage port; 3. oiling roller; 301. a placement groove; 302. a mounting shaft; 4. an oiling assembly; 401. a shunt; 402. an oil outlet nozzle; 403. a feed pipe; 404. a collection tank; 405. a delivery tube; 406. and a transfer pump.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

As shown in fig. 10, one embodiment of the present utility model proposes: the method comprises the steps of putting raw materials for producing spinning polyester fibers into a polymerization final polymerization kettle, simultaneously carrying out melt conveying through a melt distributor in combination with a booster pump after raw materials are melted, cooling the raw materials by a cooler, entering a static mixer for mixing, fully mixing the melt, conveying the raw materials into a spinning box through a melt distributing valve and a pipeline for spinning operation, controlling the extruded melt quantity by a metering pump in the raw materials, realizing stable control of the melt extrusion quantity, simultaneously processing the extruded melt by a spinning assembly to prepare a spinning fiber harness, cooling and shaping the spinning fiber harness by utilizing a mode of spraying atomized water and blowing side blowing in the process of passing through a cooling assembly 1 and an oiling roller 3, simultaneously oiling the spinning fiber harness after cooling, guiding the spinning fiber harness to a spinning prefabricated network procedure part through a GR1 hot roller and a GR2 hot roller, heating the spinning limit harness by the hot box, carrying out heating and shaping, guiding the extruded melt quantity by a guide wire hook, guiding the spinning limit harness to a main network part, winding the spinning harness onto a winding part, winding the spinning harness onto a winding roll, and storing the spinning harness in a warehouse, and packaging the spinning harness quality after the spinning harness is qualified;

the method comprises the steps of adding a hot box after a drafting stage, namely winding 6.5 circles of tows at 90-98 ℃ of a GR1 hot roller, entering the GR2 hot roller, winding 5.5 circles of tows at 135-138 ℃ of the GR2 hot roller, and entering the hot box, wherein the processing principle of the hot box is the same as that of a heating hot box of a texturing machine, and the method is a means of the prior art, and is not excessively repeated for the purpose, so that the boiling water shrinkage rate is reduced, and the size of a subsequent fabric is more stable;

the oiling nozzle is designed to be in a straight shape, so that the fine-denier porous tows can be fully spread on the surface of the oil spraying hole, and the permeability of the oiling agent on the tows and the oiling uniformity are improved;

simultaneously, the position and the angle of a silk dividing comb between the GR1 hot roller and the GR2 hot roller are adjusted, and meanwhile, the included angle between the GR2 hot roller and the silk dividing roller is adjusted, so that the winding circle number of tows on the GR2 hot roller is increased from 4.5 circles to 6.5 circles, the stay time of fibers on the surface of the GR2 hot roller is increased, the heating temperature of the GR2 hot roller is properly reduced, the physical indexes before and after adjustment are compared, the CV value of the boiling water shrinkage rate is smaller than that before adjustment, the shaping temperature is reduced, the electricity consumption is saved, the shaping effect is ensured, and the flatness of the fabric is improved;

the polyester fiber fineness is finer, so that the fabric for producing the polyester fiber high-density lining cloth is more dense, the down is less drilled when the polyester fiber high-density lining cloth is used for down lining cloth, the polyester fiber high-density lining cloth is lighter and thinner, the stiffness of the subsequent fabric is enhanced, the drapability of the clothing is improved, the stereoscopic impression of the clothing is enhanced, the dimensional stability of the subsequent fabric is better, and the deformation of the subsequent fabric is prevented due to the relatively lower boiling water shrinkage rate of the subsequent fabric.

As shown in fig. 1, 2, 4, 5, 6 and 9, one embodiment of the present utility model proposes: a production device of lining cloth polyester fiber comprises a cooling component 1 and an oiling component 4, wherein the cooling component 1 comprises a cylinder shell 101, and a water inlet pipe 102 and a diversion channel 103 which are arranged in the cylinder shell 101, the water inlet pipe 102 and the diversion channel 103 are stably arranged by the cylinder shell 101 so as to be matched with each other for use, the water inlet pipe 102 is used for conveying cooling water, the diversion channel 103 is used for diverting cooled wind so as to uniformly blow the cooled wind onto a spinning fiber harness, the spinning fiber harness is cooled, the rapid cooling and shaping of the spinning fiber harness are ensured, the subsequent stable processing operation is convenient, a blast fan 1014 is arranged in an air inlet channel 1011 arranged on the side wall of the cylinder shell 101, the blast fan 1014 is provided for the blast fan 1014, meanwhile, the blast fan 1014 is also provided with a stable air supply channel for the blast fan 1014, and the cooling wind is stably conveyed into the blast fan 1011, the water inlet pipe 102 extends into the cylinder shell 101 and is communicated with the atomization pipe 1022 through the diversion pipe 1021, the cooling water in the water inlet pipe 102 is uniformly dispersed into the atomization pipe 1022 by the diversion pipe 1021, meanwhile, the cooling water is atomized and sprayed out by the atomization pipe 1022 to be uniformly sprayed onto the spinning fiber harness, the atomized cooling water mist can absorb heat and vaporize rapidly to take away a large amount of heat energy, the diversion channel 103 is communicated with the air inlet channel 1011 through the air inlet 1031, the air inlet 1031 ensures that cooling air smoothly enters the air inlet channel 1011, the diversion channel 103 is provided with the air outlet 1032, the cooling air is uniformly discharged onto the spinning fiber harness, further cooling operation is performed, meanwhile, the residual water mist on the spinning fiber harness is blown dry under the blowing action of the cooling air, the drying of the spinning fiber harness is ensured, the subsequent oiling operation is facilitated, the oiling assembly 4 comprises a splitter 401 matched with the oiling roller 3, the two components are mutually matched to be used, smooth oiling operation is guaranteed on the spinning fiber harness, the spinning fiber harness is uniformly oiled, an oil outlet nozzle 402 is arranged at the lower part of the splitter 401, oil is conveyed to the oil outlet nozzle 402 by the splitter 401, the oil is uniformly smeared on the spinning fiber harness by the oil outlet nozzle 402, the oil outlet nozzle 402 is made of soft silica gel, the requirements of use are met better, the oiling efficiency is improved, a feeding pipe 403 is communicated with the splitter 401, the splitter 401 is communicated with external oil conveying equipment by the feeding pipe 403, and the oil is stably conveyed to the splitter 401 so that subsequent oiling operation is smoothly carried out.

As shown in fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, in some embodiments, the lower part of the cylinder housing 101 is fixedly connected to the housing assembly 2, so that the cooling assembly 1 and the housing assembly 2 are stably connected together and are used in cooperation with each other, and the port of the air inlet channel 1011 integrally arranged on the side wall of the cylinder housing 101 is covered with the filter housing 1013, the filter housing 1013 filters the air extracted by the blower fan 1014, the impurities such as dust in the air are removed, the impurities such as dust are prevented from being adsorbed onto the spinning fiber bundle, the stable production operation of the spinning fiber bundle is ensured, and the side wall of the air inlet channel 1011 is provided with the air inlet pipe 1012, the air inlet pipe 1012 extends into the cavity inside the air inlet channel 1011 and is positioned on one side of the fan 1014, the air inlet pipe 1012 is convenient for conveying hot air into the air inlet channel 1011 or cooling cold air lower than the external environment when necessary, the air flow distribution channel 103 is embedded on the inner wall of the cylinder housing 101, the air outlet 1032 is distributed on the flow distribution channel 103 in an annular array, and one side of the air outlet 1032 is integrally provided with the flow guide plate 1033, the air inlet tube 1033 is prevented from being adsorbed onto the spinning fiber bundle, the side of the air inlet channel 1022 is more conveniently and the air outlet channel is more conveniently sprayed onto the annular air inlet channel 1021 by the inner wall of the cylinder housing 1021, the spray tube 1022 is more stably arranged on the side of the air inlet channel, the spray tube is more stable, the spray tube is more convenient for the spray tube is arranged on the side of the air inlet tube, the spray tube is more stable and the spray tube can be conveniently cooled, and the spray tube can be more conveniently cooled, and the spray tube can be more conveniently and the spray and the spray tube can be more conveniently cooled on the air side the spray tube and the spray tube can be more conveniently and the spray tube a better and the spray tube can be cooled on the air environment a better and the spray tube can be cooled, a cooling operation is performed.

As shown in fig. 1, fig. 7 and fig. 8, in some embodiments, the oiling roller 3 is disposed in the shell 201 of the shell assembly 2 through the disposition shaft 302, the oiling roller 3 is ensured to be stably mounted in the shell 201 for use, and the disposition groove 301 is formed in the oiling roller 3, and the disposition groove 301 is spirally formed in the outer wall of the oiling roller 3, the spirally formed disposition groove 301 is convenient for stably winding the spinning fiber harness on the oiling roller 3, further the subsequent oiling operation is performed, the scraping plate 204 is fixedly connected to the inner wall of the shell 201, one end of the scraping plate 204 is in sliding contact with the outer wall of the oiling roller 3, the scraping plate 204 can scrape off redundant oil, one end of the shell 201 is fixedly connected with the disposition plate 203, the disposition plate 203 and the shell 201 are respectively provided with a mounting hole matched with the disposition shaft 302, the stable mounting of the oiling roller 3 is ensured, the guide plate 202 is integrally arranged on the shell 201, the stable guiding-out of the spinning limiting harness on the oiling roller 3 is ensured to the outer side of the shell 201, the inner wall of the shell 201 is positioned below the drum shell 101, the bundling frame 205 is further arranged, the bundling frame 205 is connected to the inner wall of the shell 201 is conveniently and the spinning harness is conveniently and rapidly cooled, and conveniently and well-coiled on the spinning assembly is conveniently and conveniently wound on the spinning roller 1.

As shown in fig. 7 and 9, in some embodiments, a feeding pipe 403 at the upper part of the diverter 401 is communicated with a conveying pipe 405, a conveying pump 406 is arranged on the conveying pipe 405, the lower end of the conveying pipe 405 is fixedly connected to a collecting tank 404, the collecting tank 404 is fixedly connected to a liquid leakage port 206 formed at the lower part of the housing 201, and excessive oil dropped from the oiling roller 3 flows into the collecting tank 404 through the liquid leakage port 206 to be collected, and meanwhile, the conveying pump 406 can be used together with the conveying pipe 405 to convey the oil collected in the collecting tank 404 to the feeding pipe 403 and then to enter the diverter 401 for continuous use.

A production method of lining cloth polyester fiber production equipment comprises the following steps:

s1, firstly, passing a spinning fiber bundle produced by a spinning assembly through a cooling assembly 1 and winding the spinning fiber bundle on an oiling roller 3, and then arranging the end of the spinning fiber bundle into a spinning channel through a guide plate 202;

s2, in the process of conveying and moving the spinning fiber bundles, the water inlet pipe 102 in the cooling assembly 1 conveys water into the atomizing pipe 1022 through the split pipe 1021, the cooled water is sprayed out from the atomizing spray holes of the atomizing pipe 1022, the atomized water is contacted with the spinning fiber bundles to absorb heat energy, the heat energy of the spinning fiber bundles is absorbed, so that the spinning fiber bundles are rapidly shaped, meanwhile, the air blower 1014 operates to extract outside air and conveys the air into the split channel 103 and uniformly distributes the air into the positions of the air outlets 1032 to be discharged, and the air blower blows the air onto the spinning fiber bundles to further cool the spinning fiber bundles, and blow the atomized liquid drops remained on the spinning fiber bundles to be dried by utilizing air flow;

s3, when the spinning fiber bundles pass through the oiling roller 3 after being cooled, the feeding pipe 403 is communicated with external conveying equipment, oil is conveyed into the diverter 401 through the feeding pipe 403, is discharged through the oil outlet nozzle 402 and smeared on the spinning fiber bundles in the arrangement groove 301 on the oiling roller 3, excessive oil drops from the oiling roller 3 and flows into the collecting tank 404 from the liquid leakage port 206 at the lower part of the shell 201, and the oil collected in the collecting tank 404 is conveyed into the feeding pipe 403 by the conveying pump 406 in cooperation with the conveying pipe 405, and then enters into the diverter 401 for continuous use.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The production equipment of the lining cloth polyester fiber comprises a cooling component (1) and an oiling component (4), and is characterized in that: the cooling assembly (1) comprises a cylinder shell (101), and a water inlet pipe (102) and a diversion channel (103) which are arranged in the cylinder shell (101), a blast fan (1014) is arranged in an air inlet channel (1011) which is arranged on the side wall of the cylinder shell (101), the water inlet pipe (102) extends to the inside of the cylinder shell (101) and is communicated with an atomization tube (1022) through a diversion tube (1021), the diversion channel (103) is communicated with the air inlet channel (1011) through an air inlet (1031), an air outlet (1032) is formed in the diversion channel (103), the oiling assembly (4) comprises a diverter (401) which is matched with an oiling roller (3), an oil outlet nozzle (402) is arranged at the lower part of the diverter (401), and a feed pipe (403) is communicated with the diverter (401).

2. The lining cloth polyester fiber production equipment according to claim 1, wherein: the lower part of the cylinder shell (101) is fixedly connected to the shell assembly (2), a filter cover (1013) is covered at the port part of an air inlet channel (1011) integrally arranged on the side wall of the cylinder shell (101), an air inlet pipe (1012) is arranged on the side wall of the air inlet channel (1011), and the air inlet pipe (1012) extends into a cavity in the air inlet channel (1011) and is positioned at one side of a blower fan (1014).

3. The lining cloth polyester fiber production equipment according to claim 1, wherein: the diversion channel (103) is embedded on the inner wall of the cylinder shell (101), the air outlets (1032) are distributed on the diversion channel (103) in an annular array, and one side of the air outlets (1032) is integrally provided with the guide plate (1033).

4. A lining cloth polyester fiber production device according to claim 3, characterized in that: the inner wall of the cylinder shell (101) is provided with a buckle matched with the shunt tube (1021), the atomization tubes (1022) communicated with the shunt tube (1021) are distributed in an annular array, and one side of the atomization tubes (1022) facing the middle part of the cylinder shell (101) is provided with atomization spray holes.

5. The lining cloth polyester fiber production equipment according to claim 1, wherein: the oiling roller (3) is arranged in the shell (201) of the shell assembly (2) through the arrangement shaft (302), the oiling roller (3) is provided with the arrangement groove (301), and the arrangement groove (301) is spirally arranged on the outer wall of the oiling roller (3).