CN218937092U - Bellows falling film condensation cooler - Google Patents

Bellows falling film condensation cooler Download PDF

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CN218937092U
CN218937092U CN202320134131.3U CN202320134131U CN218937092U CN 218937092 U CN218937092 U CN 218937092U CN 202320134131 U CN202320134131 U CN 202320134131U CN 218937092 U CN218937092 U CN 218937092U
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steam
tube plate
tube
heat exchange
receiving basin
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王成东
项文远
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Shanghai Chengdong Technology Co ltd
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Abstract

本实用新型公开了一种波纹管降膜冷凝冷却器,包括壳体,管板一、管板二、蒸汽导向封头一、蒸汽导向封头二,所述管板一和管板二上固定连接有波纹换热管,该蒸汽导向封头一设在管板一的左侧,蒸汽导向封头一的顶部设有二次蒸汽进口,该蒸汽导向封头二设在管板二的右侧,蒸汽导向封头二的底部设有冷凝液出口,波纹换热管上方的腔体内设有布膜器,布膜器上方的壳体的顶壁上设有至少一个排气口,在壳体的下方设有受水盆,受水盆上设有进液口,受水盆底部的出水口上连接有带有水泵的循环水管,该循环水管的上端与上述布膜器右端的进口相接。

Figure 202320134131

The utility model discloses a bellows falling film condensing cooler, which comprises a shell, a tube plate 1, a tube plate 2, a steam guiding head 1 and a steam guiding head 2, and the tube plate 1 and the tube plate 2 are fixed on Corrugated heat exchange tubes are connected, the steam guide head 1 is set on the left side of the tube plate 1, the top of the steam guide head 1 is provided with a secondary steam inlet, and the steam guide head 2 is set on the right side of the tube plate 2 , the bottom of the steam guide head 2 is provided with a condensate outlet, the cavity above the corrugated heat exchange tube is provided with a membrane distributor, and at least one exhaust port is provided on the top wall of the shell above the membrane distributor. A water receiving basin is provided below the water receiving basin, and a liquid inlet is provided on the receiving basin, and a circulating water pipe with a water pump is connected to the water outlet at the bottom of the water receiving basin. .

Figure 202320134131

Description

波纹管降膜冷凝冷却器Bellows Falling Film Condensing Cooler

技术领域technical field

本实用新型涉及一种降膜蒸发器技术领域,尤其是一种波纹管降膜冷凝冷却器。The utility model relates to the technical field of a falling film evaporator, in particular to a bellows falling film condensation cooler.

背景技术Background technique

换热器是热能交换的主要设备,在制药、食品、化工、制糖、制盐、烧碱等领域具有广泛的应用,换热器在对液料进行浓缩加工时蒸汽从第一效加入,一效的闪蒸汽用于加热二效,以此类推,各效温度逐渐降低,末效闪蒸汽温度约50℃;目前对末效闪蒸汽的处理方法是,用循环水当热载体,通过冷却塔将大量末效闪蒸汽热量散发到大气中;这样使末效闪蒸汽没有得到充分利用,造成能源浪费。为了提高能源利用率,公告号为CN203999466U的中国实用新型专利说明书公开了一种玉米浆蒸发器末效闪蒸汽热能利用装置,它包括表面冷凝器、循环水泵一、管路、冷却塔、板式换热器、高位水罐、淀粉气流换热器和循环水泵二;这种玉米浆蒸发器末效闪蒸汽热能利用装置可对换热器末效闪蒸汽进行再利用,提高了能源利用率。但其不足是,由于该热能利用装置需要配置冷却塔等大型设备,导致投资费用大。The heat exchanger is the main equipment for heat energy exchange. It is widely used in pharmaceutical, food, chemical, sugar, salt, caustic soda and other fields. When the heat exchanger concentrates the liquid material, steam is added from the first effect. The flash steam of the first effect is used to heat the second effect, and so on, the temperature of each effect gradually decreases, and the temperature of the final effect flash steam is about 50°C; the current treatment method for the final effect flash steam is to use circulating water as the heat carrier and pass through the cooling tower Dissipate a large amount of heat of the final flash steam into the atmosphere; in this way, the final flash steam is not fully utilized, resulting in energy waste. In order to improve the energy utilization rate, the Chinese Utility Model Patent Specification with the notification number CN203999466U discloses a device for utilizing the heat energy of the last effect flash steam of the corn steep liquor evaporator, which includes a surface condenser, a circulating water pump 1, pipelines, a cooling tower, and a plate exchanger. Heater, high-level water tank, starch airflow heat exchanger and circulating water pump II; this corn steep liquor evaporator end-effect flash steam thermal energy utilization device can reuse the heat exchanger end-effect flash steam, which improves energy utilization. But its disadvantage is that, because the thermal energy utilization device needs to be equipped with large-scale equipment such as cooling towers, the investment cost is large.

发明内容Contents of the invention

本实用新型针对上述的不足提供一种投资成本低的波纹管降膜冷凝冷却器。The utility model provides a bellows falling film condensing cooler with low investment cost aiming at the above disadvantages.

本实用新型是这样实现的:一种波纹管降膜冷凝冷却器,包括壳体,设置在壳体左右两边的管板一和管板二、蒸汽导向封头一、蒸汽导向封头二,所述管板一和管板二上固定连接有波纹换热管,该蒸汽导向封头一设在管板一左侧的外部,蒸汽导向封头一的顶部设有二次蒸汽进口,该蒸汽导向封头二设在管板二右侧的外部,蒸汽导向封头二的底部设有冷凝液出口,波纹换热管上方的腔体内设有布膜器,布膜器上方的壳体的顶壁上设有至少一个排气口,该排气口内设有排气风机;壳体内腔的下部设有填料;在壳体的下方设有受水盆,受水盆上设有进液口,受水盆底部的出水口上连接有带有水泵的循环水管,该循环水管的上端与上述布膜器右端的进口相接The utility model is achieved in the following way: a bellows falling film condensing cooler, including a shell, tube plate one and tube plate two, steam guiding head one and steam guiding head two arranged on the left and right sides of the shell, the The tube plate 1 and the tube plate 2 are fixedly connected with corrugated heat exchange tubes. The steam guide head 1 is set outside the left side of the tube plate 1. The top of the steam guide head 1 is provided with a secondary steam inlet. The steam guide The second head is located on the outside of the right side of the tube sheet two, the bottom of the steam guiding head two is provided with a condensate outlet, the cavity above the corrugated heat exchange tube is provided with a membrane distributor, and the top wall of the shell above the membrane distributor There is at least one exhaust port on the top, and an exhaust fan is provided in the exhaust port; the lower part of the inner cavity of the housing is provided with packing; a water receiving basin is provided under the housing, and a liquid inlet is provided on the receiving basin. A circulating water pipe with a water pump is connected to the water outlet at the bottom of the water receiving basin, and the upper end of the circulating water pipe is connected to the inlet at the right end of the above-mentioned membrane distributor

采用上述结构,工作时冷却液(物料)通过进液口进入受水盘内,受水盘内的冷却液经水泵送入布膜器,布膜器使冷却液均匀的分布到波纹换热管管束外表面成液膜状,成液膜状的冷却液在重力作用下往下排的波纹冷凝管管束外表面流动;同时从蒸发器(图中未示出)末效出来的二次蒸汽通过二次蒸汽进口进入蒸汽导向封头一内,二次蒸汽在蒸汽导向封头一内快速的进入波纹换热管管程,进入管程内的二次蒸汽与管外成液膜的冷却液进行热交换,在热交换过程中,由于该波纹换热管的轮廓线呈波纹状,使得波纹换热管的内侧和外侧容易产生湍流,该湍流增强了管内蒸汽凝结换热效率,极大的提高了换热系数;二次蒸汽放热后凝结为凝结液,凝结液由冷凝液出口排出;该冷却液相吸收二次蒸汽潜热后开始蒸发,冷却液蒸发的汽体在排气风机的作用下排入大气中,同时经蒸发后的冷却液相的液料进入填料区域,进入填料区域内的液料呈膜状往下流动时得到进一步过冷。由于在冷凝冷却器中设置有波纹换热管,该波纹换热管替代了之前的直式换热管,这样大大地提高了换热效率,从而使冷凝冷却器不再需要配置冷却塔等设备,降低了投资费用。With the above structure, the cooling liquid (material) enters the water receiving tray through the liquid inlet during operation, and the cooling liquid in the water receiving tray is sent to the film distributor through the water pump, and the film distributor makes the cooling liquid evenly distributed to the corrugated heat exchange tube The outer surface of the tube bundle is in the form of a liquid film, and the cooling fluid formed in the liquid film flows under the action of gravity to the outer surface of the tube bundle of the corrugated condenser tubes arranged downward; at the same time, the secondary steam from the final effect of the evaporator (not shown in the figure) passes through The secondary steam inlet enters the steam guiding head 1, and the secondary steam quickly enters the corrugated heat exchange tube side in the steam guiding head 1, and the secondary steam entering the tube side and the cooling liquid forming a liquid film outside the tube Heat exchange, in the process of heat exchange, because the contour line of the corrugated heat exchange tube is corrugated, the inner and outer sides of the corrugated heat exchange tube are prone to turbulent flow, which enhances the steam condensation heat transfer efficiency in the tube and greatly improves The heat transfer coefficient is obtained; the secondary steam condenses into condensate after releasing heat, and the condensate is discharged from the condensate outlet; the cooling liquid phase starts to evaporate after absorbing the latent heat of the secondary steam, and the evaporated gas of the cooling liquid is under the action of the exhaust fan It is discharged into the atmosphere, and at the same time, the evaporated liquid material in the cooling liquid phase enters the packing area, and the liquid material entering the packing area is further supercooled when it flows down in the form of a film. Since the corrugated heat exchange tube is installed in the condensing cooler, the corrugated heat exchange tube replaces the previous straight heat exchange tube, which greatly improves the heat exchange efficiency, so that the condensing cooler no longer needs to be equipped with cooling towers and other equipment , reducing investment costs.

附图说明Description of drawings

图1是本实用新型波纹管降膜冷凝冷却器的结构示意图。Fig. 1 is a structural schematic diagram of a bellows falling film condensation cooler of the present invention.

具体实施方式Detailed ways

下面结合附图和实施列对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and embodiment row the utility model is described in further detail.

本实用新型提供了如图1所示的波纹管降膜冷凝冷却器,包括壳体6,设置在壳体6左右两边的管板一4和管板二11,以及固定在管板一4和管板二11上的波纹换热管10,在管板一4左侧的外部设有蒸汽导向封头一3,蒸汽导向封头一3的顶部设有二次蒸汽进口5,在管板二11右侧的外部设有蒸汽导向封头二12,蒸汽导向封头二12的底部设有冷凝液出口13,波纹换热管上方的腔体内设有布膜器9,布膜器9上方的壳体6的顶壁上设有至少一个排气口7,该排气口7内设有排气风机8;壳体6内腔的下部设有填料16;在壳体6的下方设有受水盆1,受水盆1上设有进液口2,受水盆1底部的出水口上连接有带有水泵15的循环水管14,该循环水管14的上端与上述布膜器9右端的进口相接。The utility model provides a bellows falling film condensing cooler as shown in Figure 1, comprising a housing 6, a tube plate one 4 and a tube plate two 11 arranged on the left and right sides of the shell 6, and fixed on the tube plate one 4 and tube plate two The corrugated heat exchange tube 10 on the tube plate 2 11 is provided with a steam guide head 3 on the outside of the left side of the tube plate 4, and the top of the steam guide head 3 is provided with a secondary steam inlet 5, and on the tube plate 2 The outside of the right side of 11 is provided with a steam guiding head 2 12, and the bottom of the steam guiding head 12 is provided with a condensate outlet 13, and the cavity above the corrugated heat exchange tube is provided with a film cloth device 9, and the film cloth device 9 above The top wall of the housing 6 is provided with at least one exhaust port 7, the exhaust port 7 is provided with an exhaust fan 8; the lower part of the housing 6 cavity is provided with a packing 16; Water basin 1, is provided with liquid inlet 2 on the water receiving basin 1, is connected with the circulation water pipe 14 that has water pump 15 on the water outlet of water receiving basin 1 bottom, the upper end of this circulation water pipe 14 and above-mentioned film distributing device 9 right ends import connection.

工作时,开启阀门使冷却液通过进液口2进入受水盘1内,受水盘内的冷却液经过水泵15送入布膜器9,冷却液(物料)经布膜器均匀的分布到波纹换热管10管束外表面成液膜状,成液膜状的冷却液在重力作用下往下排的波纹冷凝管外表面流动;同时从末效出来的二次蒸汽通过二次蒸汽进口5进入蒸汽导向封头一3内,二次蒸汽在蒸汽导向封头一3内快速的进入波纹换热管10管程,进入管程内的二次蒸汽与管外成液膜的冷却液进行热交换,二次蒸汽放热后凝结为凝结液,凝结液由冷凝液出口13排出;该冷却液相吸收二次蒸汽潜热后开始蒸发,冷却液的不凝汽体在排气风机8的作用下排入大气中,同时经蒸发后的冷却液相的液料进入填料16区域,进入填料16区域内的液料呈膜状往下流动时得到进一步过冷。When working, open the valve so that the coolant enters the water receiving tray 1 through the liquid inlet 2, and the coolant in the water receiving tray is sent to the film distributor 9 through the water pump 15, and the coolant (material) is evenly distributed to the The outer surface of the corrugated heat exchange tube 10 tube bundle is formed into a liquid film, and the liquid film-shaped cooling liquid flows to the outer surface of the corrugated condenser tubes in the lower row under the action of gravity; at the same time, the secondary steam from the final effect passes through the secondary steam inlet 5 Entering the steam guiding head 1 3, the secondary steam quickly enters the tube side of the corrugated heat exchange tube 10 in the steam guiding head 1 3, and the secondary steam entering the tube side heats up with the cooling liquid formed into a liquid film outside the tube. Exchange, the secondary steam condenses into condensate after heat release, and the condensate is discharged from the condensate outlet 13; the cooling liquid phase starts to evaporate after absorbing the latent heat of the secondary steam, and the non-condensable gas of the cooling liquid is under the action of the exhaust fan 8 It is discharged into the atmosphere, and at the same time, the evaporated cooling liquid phase liquid material enters the packing 16 area, and the liquid material entering the packing 16 area is further supercooled when it flows down in the form of a film.

Claims (1)

1. The utility model provides a bellows falling film condensation cooler, includes casing (6), sets up tube sheet one (4) and tube sheet two (11), steam direction head one (3), steam direction head two (12), characterized by in that on both sides about casing (6): the corrugated heat exchange tube is characterized in that corrugated heat exchange tubes (10) are fixedly connected to the first tube plate (4) and the second tube plate (11), the first steam guide seal head (3) is arranged outside the left side of the first tube plate (4), a secondary steam inlet (5) is formed in the top of the first steam guide seal head (3), the second steam guide seal head (12) is arranged outside the right side of the second tube plate (11), a condensate outlet (13) is formed in the bottom of the second steam guide seal head (12), a film distributor (9) is arranged in a cavity above the corrugated heat exchange tubes (10), at least one exhaust port (7) is formed in the top wall of a shell (6) above the film distributor (9), and an exhaust fan (8) is arranged in the exhaust port (7); the lower part of the inner cavity of the shell (6) is provided with a filler (16); a water receiving basin (1) is arranged below the shell (6), a liquid inlet (2) is arranged on the water receiving basin (1), a water outlet at the bottom of the water receiving basin (1) is connected with a circulating water pipe (14) with a water pump (15), and the upper end of the circulating water pipe (14) is connected with an inlet at the right end of the film distributor (9).
CN202320134131.3U 2023-01-16 2023-01-16 Bellows falling film condensation cooler Active CN218937092U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116067199A (en) * 2023-01-16 2023-05-05 上海成东科技有限公司 Bellows Falling Film Condensing Cooler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116067199A (en) * 2023-01-16 2023-05-05 上海成东科技有限公司 Bellows Falling Film Condensing Cooler

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Corrugated tube falling film condenser cooler

Granted publication date: 20230428

Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Jinshan sub branch

Pledgor: SHANGHAI CHENGDONG TECHNOLOGY Co.,Ltd.

Registration number: Y2024310000694

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Granted publication date: 20230428

Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Jinshan sub branch

Pledgor: SHANGHAI CHENGDONG TECHNOLOGY Co.,Ltd.

Registration number: Y2024310000694

PC01 Cancellation of the registration of the contract for pledge of patent right