CN218928113U

CN218928113U - Wave plate leveling device

Info

Publication number: CN218928113U
Application number: CN202223102629.6U
Authority: CN
Inventors: 张明远; 林斌; 蔡康伟
Original assignee: HAINING GENSIN PLASTIC SHEET CO Ltd
Current assignee: HAINING GENSIN PLASTIC SHEET CO Ltd
Priority date: 2022-11-22
Filing date: 2022-11-22
Publication date: 2023-04-28
Anticipated expiration: 2032-11-22

Abstract

The utility model discloses a wave plate leveling device, which relates to the technical field of wave plate processing and comprises a workbench and a leveling mechanism; a working table: the two ends of the upper table top are oppositely provided with bolt clamping grooves, the bolt clamping grooves on the two sides are oppositely provided with locking pieces, the locking pieces on the same side are provided with stop frames capable of sliding vertically, a wave plate is placed on a workbench between the stop frames on the two sides, the top ends of the stop frames are slidably provided with stop bars perpendicular to the direction of the bolt clamping grooves, the threaded holes in the middle parts of the stop frames are provided with vertical supporting bolts, and the end parts of the supporting bolts are supported on the upper table top of the workbench; and a translation mechanism: the device is arranged on the side face of the workbench, a rotatable press roller is arranged at the top of the translation mechanism, end shafts are fixed at two ends of the press roller, and the end shafts are pressed on the upper side of the stop strip. This wave plate leveling device levels the wave plate before the transportation, overcomes the bending of corner, or other region and goes out of shape for labour saving and time saving in the installation.

Description

Wave plate leveling device

Technical Field

The utility model relates to the technical field of wave plate processing, in particular to a wave plate leveling device.

Background

The wave plate is a novel fashion artistic indoor decorative plate. The decorative material is mainly applied to decoration projects such as hotels, offices, home decoration and the like, and can replace natural veneer, veneer and the like. The wave board has tens of patterns such as straight wave, water wave, surfing wave, golden armor wave, weaving wave, snow pattern, etc., and the surface effect has nearly thirty effects such as pure white board, gold and silver paste, etc. Because the surface layer of the wave plate is uneven, the thickness of the wave plate which is generally used is thinner, the whole wave plate is easy to shape, the difficulty is increased in the installation process, and the construction quality is possibly influenced.

Disclosure of Invention

The utility model aims to overcome the existing defects, and provides the wave plate leveling device which levels the wave plate before transportation and overcomes the bending deformation of corners or other areas, so that time and labor are saved in the installation process, and the problems in the background technology can be effectively solved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a wave plate leveling device comprises a working mechanism and a leveling mechanism;

a working table: the two ends of the upper table top are oppositely provided with bolt clamping grooves, the bolt clamping grooves on the two sides are oppositely provided with locking pieces, the locking pieces on the same side are provided with stop frames capable of sliding vertically, a wave plate is placed on a workbench between the stop frames on the two sides, the top ends of the stop frames are slidably provided with stop bars perpendicular to the direction of the bolt clamping grooves, the threaded holes in the middle parts of the stop frames are provided with vertical supporting bolts, and the end parts of the supporting bolts are supported on the upper table top of the workbench;

and a translation mechanism: the translation mechanism is arranged on the side surface of the workbench, a rotatable press roller is arranged at the top of the translation mechanism, end shafts are fixed at two ends of the press roller, and the end shafts are pressed on the upper side of the stop bars;

wherein: the automatic control device is characterized by further comprising a controller, wherein the controller is arranged on the side face of the workbench, and the input end of the controller is electrically connected with the output end of an external power supply.

Further, the locking piece comprises a positioning bolt and a nut, the positioning bolt vertically penetrates through the bolt clamping groove, the nut is in threaded fit with the positioning bolt, and a guide hole for the positioning bolt to penetrate through is formed in the positioning frame. The position of the locking piece in the bolt clamping groove can be adjusted, so that the stop frames on two sides have a width suitable for the specification of the wave plate, and the wave plate is limited.

Further, the workbench further comprises a handle, one end of the handle is fixed on the screw cap, and the other end of the handle extends to the outer side of the upper side table top of the workbench. The handle increases the moment when rotating the nut, and is convenient to operate.

Further, translation mechanism includes linear motor, upright seat, roof-rack and telescopic link, linear motor sets up the side at the workstation along the direction of bolt draw-in groove, the last upright seat that is equipped with of linear motor, the upper end of upright seat is fixed with the roof-rack, the lower extreme of roof-rack is fixed with the telescopic link relatively, the downside telescopic arm of telescopic link rotates with the end shaft of corresponding side to be connected, linear motor's input is connected with the output electricity of controller. The translation mechanism drives the compression roller to transversely roll on the surface of the wave plate, so that the wave plate is comprehensively flattened.

Further, a compression roller lifting mechanism for driving the end shafts to lift is arranged on the upper side of the translation mechanism, and two compression roller lifting mechanisms respectively correspond to the two end shafts. The compression roller is supported by the compression roller lifting mechanism, so that the wave plate on the lower side of the compression roller is convenient to place and take out.

Further, compression roller hoisting mechanism includes cylinder, stay cord and bar frame, the top at translation mechanism is fixed to the cylinder, be fixed with the stay cord on the cylinder arm of cylinder, the stay cord, the tip of stay cord is fixed with the bar frame, the bar frame cover is in the outside of end shaft, the input of cylinder is connected with the output electricity of controller. The bar frames on the two sides correspond to the end shafts on the two sides, and the pressing roller is lifted by lifting the end shafts.

Compared with the prior art, the utility model has the beneficial effects that: this wave plate levels device has following benefit:

1. the translation mechanism drives the compression roller to transversely move on the upper side of the wave plate, the compression roller applies pressure to the wave plate through the dead weight of the compression roller, and the two sides of the compression roller are limited through the stop frame, so that the transverse movement of the plate is avoided, the wave plate is leveled, and the installation is convenient;

2. because the top layer of wave plate is uneven, can carry out spacingly through the supporting bolt to the height of compression roller, avoid excessive extrusion to cause panel damage.

Drawings

FIG. 1 is a schematic diagram of the overall axial structure of the present utility model;

FIG. 2 is an enlarged schematic view of the structure of the present utility model at A;

FIG. 3 is an enlarged schematic view of the structure of the present utility model at B.

In the figure: the device comprises a workbench 1, a bolt clamping groove 2, a locking piece 3, a positioning bolt 301, a nut 302, a handle 303, a position stopping frame 4, a position stopping strip 401, a supporting bolt 5, a controller 6, a press roller 7, a press roller 701 end shaft, a translation mechanism 8, a linear motor 801, a vertical seat 802, a top frame 803, a telescopic rod 804, a press roller lifting mechanism 9, a cylinder 901, a pull rope 902 and a bar frame 903.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: a wave plate leveling device comprises a workbench 1 and a translation mechanism 8;

work table 1: the two ends of the upper table top are oppositely provided with bolt clamping grooves 2, the bolt clamping grooves 2 on two sides are oppositely provided with locking pieces 3, the locking pieces 3 on the same side are provided with stop frames 4 capable of sliding vertically, a wave plate is placed on the workbench 1 between the stop frames 4 on two sides, the top ends of the stop frames 4 are slidably provided with stop bars 401 perpendicular to the direction of the bolt clamping grooves 2, vertical supporting bolts 5 are arranged in threaded holes in the middle of the stop frames 4, and the ends of the supporting bolts 5 are supported on the upper table top of the workbench 1;

because the surface layer of the wave plate is uneven, the height of the press roller can be limited through the supporting bolts 5, the height of the press roller 7 is controlled through the supporting bolts 5 to adjust the stop frame 4 and the stop strip 401, and the plate damage caused by excessive extrusion is avoided;

the locking piece 3 comprises a positioning bolt 301 and a nut 302, the positioning bolt 301 vertically penetrates through the bolt clamping groove 2, the nut 302 is in threaded fit with the positioning bolt 301, and a guide hole for the positioning bolt 301 to penetrate through is formed in the positioning frame 4; the position of the locking piece 3 in the bolt clamping groove 2 can be adjusted, so that the stop frames 4 on two sides have a width which is suitable for the specification of the wave plate, and the wave plate is limited;

the workbench further comprises a handle 303, one end of the handle 303 is fixed on the nut 302, and the other end extends to the outer side of the upper side table top of the workbench 1; the handle 303 increases the moment when the nut is rotated, so that the operation is convenient;

translation mechanism 8: the rotary press roller 7 is arranged at the top of the translation mechanism 8 and is fixed with end shafts 701 at two ends of the press roller 7, and the end shafts 701 are pressed on the upper side of the stop bars 401;

the press roll 7 is made of cylindrical materials with certain weight;

the translation mechanism 8 comprises a linear motor 801, a vertical seat 802, a top frame 803 and a telescopic rod 804, wherein the linear motor 801 is arranged on the side surface of the workbench 1 along the direction of the bolt clamping groove 2, the vertical seat 802 is arranged on the linear motor 801, the top frame 803 is fixed at the upper end of the vertical seat 802, the telescopic rod 804 is relatively fixed at the lower end of the top frame 803, a telescopic arm at the lower side of the telescopic rod 804 is rotationally connected with an end shaft 701 at the corresponding side, and the input end of the linear motor 801 is electrically connected with the output end of the controller 6;

the translation mechanism 8 drives the press roller 7 to transversely roll on the surface of the wave plate, so that the wave plate is comprehensively flattened;

the upper side of the translation mechanism 8 is provided with a compression roller lifting mechanism 9 for driving the end shafts 701 to lift, and two compression roller lifting mechanisms 9 respectively correspond to the two end shafts 701; the press roller 7 is lifted by the press roller lifting mechanism 9, so that the wave plate on the lower side of the press roller is convenient to place and take out;

the compression roller lifting mechanism 9 comprises an air cylinder 901, a pull rope 902 and a bar frame 903, wherein the air cylinder 901 is fixed at the top of the translation mechanism 8, the pull rope 902 is fixed on an air cylinder arm of the air cylinder 901, the pull rope 902 is fixed at the end part of the pull rope 902, the bar frame 903 is sleeved at the outer side of the end shaft 701, and the input end of the air cylinder 901 is electrically connected with the output end of the controller 6; the bar frames 903 at the two sides correspond to the end shafts at the two sides, and the pressing roller is lifted by lifting the end shafts;

wherein: the automatic control device further comprises a controller 6, wherein the controller 6 is arranged on the side face of the workbench 1, and the input end of the controller 6 is electrically connected with the output end of an external power supply.

The working principle of the wave plate flattening device provided by the utility model is as follows:

firstly, the width between the two side stop brackets 4 is adjusted according to the specification of the wave plate to be leveled: the handle 303 is used for driving the nut 302 to rotate, the holding force of the nut 302 and the end head of the positioning bolt 301 is reduced, the nut can move along the bolt clamping groove 2, and the nut 302 is screwed after being adjusted to a proper position;

readjusting the limit on the height of the press roller 7: the support bolts 5 in the threaded holes of the stop frame 4 are rotated to enable the bottom of the support bolts 5 to support the workbench 1, the longer the support bolts 5 are, the higher the height of the stop frame 4 is, the end shafts 701 are limited through the stop bars 401, and the height of the stop bars 401 is set according to requirements, so that the press roll 7 has a safe minimum distance from the workbench 1;

placing the wave plate on the workbench 1 between the two side stop frames 4;

in a specific leveling process, the linear motor 801 drives the vertical seat 802 and the top frame 803 to transversely move, so that the telescopic rod 804 transversely pulls the compression roller 7 to transversely roll, excessive extrusion of the wave plate is avoided under the limit of the stop bar 401, the wave plate is enabled to be generally level after repeated rolling, and the wave plate is taken out;

when the wave plate is placed and taken out and the compression roller 7 is limited, the cylinder 901 of the compression roller lifting mechanism 9 is controlled to enter a lifting state, the traction rope 902 pulls the bar frame 903 to ascend, the bottom of the bar frame 903 supports the end shaft 701 to lift the compression roller 7, and the bar frame 903 is not in contact with the end shaft 701 to support in a non-lifting state.

It should be noted that the controller 6 disclosed in the above embodiment may be a programmable controller with a model number S7-200, the linear motor 801 may be a DDL linear motor of kolmor, the cylinder 901 may be a QM small cylinder of kevlar, and the controller 6 may control the above electrical components in a conventional manner in the prior art.

The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structures or equivalent flow modifications which may be made by the teachings of the present utility model and the accompanying drawings or which may be directly or indirectly employed in other related art are within the scope of the utility model.

Claims

1. The utility model provides a wave plate levels device which characterized in that: comprises a workbench (1) and a translation mechanism (8);

workbench (1): the two ends of the upper table top are oppositely provided with bolt clamping grooves (2), the bolt clamping grooves (2) on two sides are oppositely provided with locking pieces (3), the locking pieces (3) on the same side are provided with stop frames (4) capable of sliding vertically, a wave plate is placed on the workbench (1) between the stop frames (4) on two sides, the top ends of the stop frames (4) slide with stop bars (401) perpendicular to the direction of the bolt clamping grooves (2), the threaded holes in the middle of the stop frames (4) are provided with vertical supporting bolts (5), and the end parts of the supporting bolts (5) are supported on the upper table top of the workbench (1);

translation mechanism (8): the automatic clamping device is arranged on the side face of the workbench (1), a rotatable press roller (7) is arranged at the top of the translation mechanism (8), end shafts (701) are fixed at two ends of the press roller (7), and the end shafts (701) are pressed on the upper side of the stop bar (401);

wherein: the automatic control device is characterized by further comprising a controller (6), wherein the controller (6) is arranged on the side face of the workbench (1), and the input end of the controller (6) is electrically connected with the output end of an external power supply.

2. A wave plate flattening apparatus according to claim 1, wherein: the locking piece (3) comprises a positioning bolt (301) and a nut (302), wherein the positioning bolt (301) vertically penetrates through the bolt clamping groove (2), the nut (302) is in threaded fit with the positioning bolt (301), and a guide hole for the positioning bolt (301) to penetrate through is formed in the stop frame (4).

3. A wave plate flattening apparatus according to claim 2, wherein: the workbench further comprises a handle (303), one end of the handle (303) is fixed on the screw cap (302), and the other end of the handle extends to the outer side of the upper side table top of the workbench (1).

4. A wave plate flattening apparatus according to claim 1, wherein: translation mechanism (8) are including linear electric motor (801), upright seat (802), roof rack (803) and telescopic link (804), linear electric motor (801) set up the side at workstation (1) along the direction of bolt draw-in groove (2), be equipped with upright seat (802) on linear electric motor (801), the upper end of upright seat (802) is fixed with roof rack (803), the lower extreme of roof rack (803) is fixed with telescopic link (804) relatively, the downside telescopic link of telescopic link (804) rotates with corresponding side's end shaft (701) to be connected, the input of linear electric motor (801) is connected with the output electricity of controller (6).

5. A wave plate flattening apparatus according to claim 1, wherein: the upper side of the translation mechanism (8) is provided with a compression roller lifting mechanism (9) for driving the end shafts (701) to lift, and two compression roller lifting mechanisms (9) respectively correspond to the two end shafts (701).

6. A wave plate flattening apparatus according to claim 1, wherein: compression roller hoisting mechanism (9) include cylinder (901), stay cord (902) and bar frame (903), the top at translation mechanism (8) is fixed to cylinder (901), be fixed with stay cord (902) on the cylinder arm of cylinder (901), stay cord (902), the tip of stay cord (902) is fixed with bar frame (903), bar frame (903) cover is in the outside of end shaft (701), the input of cylinder (901) is connected with the output electricity of controller (6).