CN218927054U - Tool capable of ensuring coaxiality of machined holes at two opposite end surfaces of workpiece - Google Patents
Tool capable of ensuring coaxiality of machined holes at two opposite end surfaces of workpiece Download PDFInfo
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Abstract
本实用新型公开了一种能保证工件相对两端面加工孔同轴度的工装,包括底座、支撑座一、二和工件模套,工件模套内周面形状与工件外周面形状相匹配,支撑座一、二的底部连接在底座顶面上,工件模套外侧部与支撑座一、二连接且其设置在支撑座一、二之间的位置,工件放置在工件模套中,在工件模套内周面上设置有自动找正机构,工件模套内周面包括内侧面一至内侧面四,内侧面一、二沿Y方向相对设置,内侧面三、四沿X方向相对设置,X和Y方向相互垂直,将内侧面一设置为基准面,自动找正机构包括多个球头柱塞,其包括分别设置在内侧面二、三和四上的球头柱塞一、二和三;工装还包括能将工件固定在工装上的工件压紧固定装置。
The utility model discloses a tooling capable of ensuring the coaxiality of processing holes on opposite end surfaces of a workpiece, which comprises a base, support seats 1 and 2, and a mold cover for the workpiece. The bottoms of seats 1 and 2 are connected to the top surface of the base, the outer part of the workpiece mold cover is connected with support seats 1 and 2 and it is arranged at the position between support seats 1 and 2, the workpiece is placed in the workpiece mold cover, There is an automatic alignment mechanism on the inner peripheral surface of the sleeve. The inner peripheral surface of the workpiece mold sleeve includes the inner surface one to the inner surface four. The Y directions are perpendicular to each other, and the inner surface one is set as a reference plane, and the automatic alignment mechanism includes a plurality of ball plungers, which include ball plungers one, two and three respectively arranged on the inner surfaces two, three and four; The tooling also includes a workpiece pressing fixture capable of fixing the workpiece on the tooling.
Description
技术领域technical field
本实用新型涉及一种机加工工装,尤其涉及一种能保证工件相对两端加工孔同轴度的工装,属于机加工技术领域。The utility model relates to a machining tool, in particular to a tool capable of ensuring the coaxiality of machining holes at opposite ends of a workpiece, and belongs to the technical field of machining.
背景技术Background technique
车床主要是利用车刀对旋转的工件进行车削加工的机床。车床是金属切削机床中最主要的一种切削机床,是金属切削机床中教普遍的一种加工设备,在车床上还可用利用配套的辅助工具进行扩孔、钻孔、铰孔、攻丝、滚花、镗孔等进行相应的加工。A lathe is mainly a machine tool that uses a turning tool to turn a rotating workpiece. Lathe is the most important cutting machine tool among metal cutting machine tools. It is a common processing equipment among metal cutting machine tools. On the lathe, it can also use supporting auxiliary tools for reaming, drilling, reaming, tapping, Knurling, boring, etc. for corresponding processing.
在机加工行业中,经常需要利用车床在工件的相对两端面上进行加工孔的操作,其中有一种情况如图1所示,需要在长方体的工件1(如某放风阀阀体)内加工贯通孔2,该贯通孔2的两端分别贯通工件1的上端面和下端面,但是由于工件1的高度Z方向比较长,因此会导致贯通孔2的孔深L比较长,而车床车刀的刀杆强度不能满足进给行程的要求,无法一次性从工件1的一个端面贯通加工。所以实际加工时,先要控制车刀从工件1的一个端面进刀加工至工件1的中间位置处,然后再将工件1掉转180度,再控制车刀从工件1的相对另外一个端面进刀加工至工件1的中间位置,通过上述两次加工完成贯通孔2的加工。除了上述这种加工贯通孔的情况外,也经常出现在工件的相对两端面上加工不贯通孔的情况。总的来说,不管是哪种情况,出于设计的要求,大多数都需要保证工件的相对两端面上的加工孔处于同轴位置,即工件的相对两端面上加工孔的中心轴线重合。In the machining industry, it is often necessary to use a lathe to process holes on the opposite ends of the workpiece. In one case, as shown in Figure 1, it is necessary to process through holes in a rectangular parallelepiped workpiece 1 (such as a vent valve body).
如图2所示,在现有技术中利用车床加工时,是通过车床主轴3端部上的卡盘4先将工件1的一端端面夹持住,使得工件1呈水平状态,再利用车刀5进给在工件1的另外一端端面上加工出孔,加工完成后,再松开卡盘4的夹持,将工件1掉转180度,利用卡盘4将工件1的另外一端端面夹持住,再利用车刀5进给在工件1的一端端面上加工出孔。As shown in Figure 2, when using a lathe for processing in the prior art, the
但是,在实际操作中,当将工件掉转180度再次加工孔的时候,由于卡盘夹持、工人操作等原因,有时会导致工件的位置发生变动,因而无法保证两次加工出来的孔的中心轴线处于同轴位置,因此,无法保证工件的相对两端面上加工孔的同轴度,这样就会降低工件的加工质量。However, in actual operation, when the workpiece is turned 180 degrees to process the hole again, the position of the workpiece may sometimes change due to chuck clamping, worker operation, etc., so the center of the hole processed twice cannot be guaranteed. The axis is in the coaxial position, therefore, the coaxiality of the machining holes on the opposite two ends of the workpiece cannot be guaranteed, which will reduce the processing quality of the workpiece.
经过检索,暂未发现与本申请的技术方案相同或相似的专利文献。After searching, no patent documents identical or similar to the technical solution of the present application have been found.
综上,如何设计一种工装,使工件在车床上进行相对两端面上加工孔时,能保证工件上的相对两端面上的加工孔处于同轴位置,保证两个加工孔的同轴度,提高工件的加工质量是急需解决的技术问题。In summary, how to design a tooling so that when the workpiece is machined on the opposite ends of the workpiece on the lathe, it can ensure that the machining holes on the opposite ends of the workpiece are in the coaxial position and the coaxiality of the two machining holes is ensured. Improving the processing quality of the workpiece is an urgent technical problem to be solved.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对现有技术中存在的缺陷,提供一种能保证工件相对两端面加工孔同轴度的工装,其使得工件在车床上进行相对两端面上加工孔时,能保证工件上的相对两端面上的加工孔处于同轴位置,保证了两个加工孔的同轴度,提高了工件的加工质量。The technical problem to be solved by the utility model is to provide a tool that can ensure the coaxiality of the machining holes on the opposite ends of the workpiece in view of the defects in the prior art. It can ensure that the processing holes on the opposite end surfaces of the workpiece are in the coaxial position, thereby ensuring the coaxiality of the two processing holes and improving the processing quality of the workpiece.
为解决上述技术问题,本实用新型所采取的技术方案为:一种能保证工件相对两端加工孔同轴度的工装,其包括底座、支撑座一、支撑座二和工件模套,所述工件模套的内周面的形状与工件外周面的形状相匹配,支撑座一和支撑座二的底部连接在底座的顶面上,工件模套的外侧部与所述支撑座一和支撑座二连接且工件模套设置在位于所述支撑座一和支撑座二之间的位置,需加工的工件放置在所述工件模套中,在所述工件模套的内周面上设置有自动找正机构,所述工件模套的内周面包括内侧面一至内侧面四,所述内侧面一和内侧面二沿Y方向相对设置,内侧面三和内侧面四沿X方向相对设置,X方向和Y方向相互垂直,将所述内侧面一设置为基准面,所述自动找正机构包括多个球头柱塞,所述多个球头柱塞包括设置在内侧面二上的球头柱塞一、设置在内侧面三上的球头柱塞二和设置在内侧面四上的球头柱塞三;所述工装还包括能将工件固定在工装上的工件压紧固定装置。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a tool that can ensure the coaxiality of the machining holes at opposite ends of the workpiece, which includes a base, a
优选的,所述工件压紧固定装置包括能拆装的连接在支撑座一和支撑座二的顶部的多个压紧固定块以及设置在所述工件模套侧部上的压紧机构一至压紧机构三。Preferably, the workpiece pressing and fixing device includes a plurality of pressing and fixing blocks detachably connected to the tops of the
优选的,所述压紧机构一至压紧机构三均包括转套、压紧盖和压紧垫,在工件模套的侧部上开有安装通孔,转套连接在工件模套侧部的安装通孔中,转套的一端外露于工件模套的侧部;Preferably, the
转套设置有内螺纹,压紧盖设置有外螺纹,压紧盖通过所述外螺纹和内螺纹相配合螺纹连接在转套的内部,压紧垫插入到压紧盖的内部,压紧垫和压紧盖之间为两个相互独立的部件,压紧固定时,所述压紧垫与工件的侧部接触。The rotary sleeve is provided with an internal thread, and the compression cover is provided with an external thread, and the compression cover is threadedly connected to the inside of the rotary sleeve through the cooperation of the external thread and the internal thread, and the compression pad is inserted into the interior of the compression cover, and the compression pad There are two mutually independent parts between the pressing cover and the pressing cover. When pressing, the pressing pad contacts the side of the workpiece.
优选的,所述压紧盖为中空的圆凸台状,压紧垫为实心的圆凸台状,压紧垫的轴向伸出部插入到压紧盖的内腔中,当压紧盖沿转套的轴向移动时,通过压紧盖的凸缘二与压紧垫的凸缘一相接触,从而带动压紧垫也沿转套的轴向移动。Preferably, the pressing cover is in the shape of a hollow circular boss, the pressing pad is in the shape of a solid circular boss, and the axial extension of the pressing pad is inserted into the inner cavity of the pressing cover, when the pressing cover When moving along the axial direction of the rotary sleeve, the second flange of the compression cover is in contact with the first flange of the compression pad, thereby driving the compression pad to also move along the axial direction of the rotary sleeve.
优选的,通过压紧机构二中的转套的一端与支撑座一固接以及通过压紧机构三中的转套的一端与支撑座二固接,从而将工件模套与所述支撑座一和支撑座二连接的。Preferably, one end of the rotating sleeve in the
优选的,通过压紧机构二中的转套的一端与支撑座一活动连接以及通过压紧机构三中的转套的一端与支撑座二活动连接,从而将工件模套与所述支撑座一和支撑座二连接的。Preferably, one end of the rotary sleeve in the
优选的,在支撑座一和支撑座二上设置U型开口槽,在所述U型开口槽的两侧直槽边的中间位置处均设置有外凸的弧形槽边,从而使得U型开口槽的内部空间从上到下依次划分为上直槽空间、圆形槽空间和下直槽空间,所述上直槽空间、圆形槽空间和下直槽空间依次连通;Preferably, a U-shaped open groove is provided on the
外露于工件模套侧部的转套的一端外周面包括沿Y方向相对设置的直面一、直面二和沿Z方向相对设置的弧面一、弧面二,直面一和直面二关于转套的中心轴线N对称设置,弧面一和弧面二关于转套的中心轴线N对称设置,直面一、弧面二、直面二和弧面一依次首尾衔接围合成外露于工件模套侧部的转套的一端;设直面一和直面二之间的距离为D1,设U型开口槽的两侧直槽边之间的距离为D2,则D1与D2相匹配;设弧面一和弧面二的直径均为d1,设U型开口槽24的弧形槽边的直径均为d2,则d1与d2相匹配;The outer peripheral surface of one end of the rotary sleeve exposed on the side of the workpiece mold sleeve includes
当工件模套与支撑座一和支撑座二连接时,是通过将工件模套一侧部上的压紧机构二的转套的一端放置到支撑座一的U型开口槽的下直槽空间中以及通过将工件模套另外一侧部上的压紧机构三的转套的一端放置到支撑座二的U型开口槽的下直槽空间中,从而使得工件模套与支撑座一和支撑座二连接的。When the workpiece mold cover is connected with the
优选的,在所述底座上设置有伸缩定位轴机构,所述伸缩定位轴机构包括活动连接在底座上的定位轴和设置在所述底座内的定位轴弹簧,所述定位轴弹簧一端与底座连接,定位轴弹簧的另外一端与定位轴的一端,定位轴的另外一端能伸出底座或缩入底座中;所述定位轴的外直径与工件端面上需要加工的孔的内直径相等。Preferably, a telescopic positioning shaft mechanism is provided on the base, and the telescopic positioning shaft mechanism includes a positioning shaft movably connected to the base and a positioning shaft spring arranged in the base, one end of the positioning shaft spring is connected to the base The other end of the positioning shaft spring is connected to one end of the positioning shaft, and the other end of the positioning shaft can extend out of the base or retract into the base; the outer diameter of the positioning shaft is equal to the inner diameter of the hole to be processed on the end surface of the workpiece.
本实用新型的有益效果在于:本实用新型通过结构设计,使得工件在进行端面孔加工之前,能通过自动找正机构对工件的位置进行找正,然后利用工件压紧固定装置将找正位置后的工件固定住进行加工,从而保证两个相对加工端面上的加工出来的孔处于同轴位置,提高了工件的加工质量。通过对压紧机构的具体结构设计,使得利用压紧机构压紧工件时,不会划伤工件侧部,进一步提高了工件的加工质量。通过对工件模套与所述支撑座一和支撑座二之间的活动连接结构进行设计,能使得工件一次性放置到工件模套中后,就能完成相对两端端面的孔加工,而不需反复将工件拿出来重新定位,减小了操作工人的劳动强度,提高了加工效率。The beneficial effect of the utility model lies in that: the utility model enables the workpiece to be aligned by the automatic alignment mechanism before the end surface hole processing through the structural design, and then uses the workpiece pressing and fixing device to align the position The workpiece is fixed for processing, so as to ensure that the processed holes on the two opposite processing end faces are in the coaxial position, which improves the processing quality of the workpiece. Through the specific structural design of the pressing mechanism, when the workpiece is pressed by the pressing mechanism, the side of the workpiece will not be scratched, and the processing quality of the workpiece is further improved. By designing the movable connection structure between the workpiece mold cover and the
附图说明Description of drawings
图1为被加工的工件的轴向剖面结构示意图;Fig. 1 is the schematic diagram of the axial section structure of the processed workpiece;
图2为现有技术中利用车床对工件进行孔加工时的结构示意图;Fig. 2 is the structural representation when utilizing lathe to carry out hole machining to workpiece in the prior art;
图3为工件一端端面的主视结构示意图;Fig. 3 is a front view structural schematic diagram of one end face of the workpiece;
图4为本实用新型实施例一的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of
图5为本实用新型实施例一中工件模套的俯视结构示意图;Fig. 5 is a top view structural schematic diagram of the workpiece die set in the first embodiment of the utility model;
图6为本实用新型实施例一中工件模套的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the workpiece die set in the first embodiment of the utility model;
图7为工件放置到本实用新型实施例一的工件模套中后,进行自动找正时的俯视结构示意图;Fig. 7 is a top view structure schematic diagram of automatic alignment after the workpiece is placed in the workpiece mold set of the first embodiment of the present invention;
图8为工件自动找正后,本实用新型实施例一的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of
图9为工件放置到本实用新型实施例一的工件模套中,进行自动找正后,利用压紧机构进行压紧固定时的俯视结构示意图;Fig. 9 is a top view structural diagram of placing the workpiece in the workpiece mold sleeve of the first embodiment of the utility model, after automatic alignment, and timing of pressing and fastening by the pressing mechanism;
图10为图9中B部的放大结构示意图;Fig. 10 is a schematic diagram of the enlarged structure of part B in Fig. 9;
图11为本实用新型实施例二的立体结构示意图;Fig. 11 is a schematic diagram of the three-dimensional structure of the second embodiment of the utility model;
图12为本实用新型实施例二中一个支撑座的主视结构示意图;Fig. 12 is a schematic diagram of the front view of a support seat in the second embodiment of the utility model;
图13为本实用新型实施例二中工件模套侧部上,位于一个转套处的局部立体结构示意图;Fig. 13 is a schematic diagram of a partial three-dimensional structure located at a rotary sleeve on the side of the workpiece mold sleeve in the second embodiment of the utility model;
图14为利用本实用新型实施例二对工件进行孔加工时的原理结构示意图一;Fig. 14 is a schematic diagram of the principle structure when using the second embodiment of the present invention to process holes on workpieces;
图15为利用本实用新型实施例二对工件进行孔加工时的原理结构示意图二;Fig. 15 is a schematic diagram 2 of the principle structure when using the second embodiment of the utility model to process holes on workpieces;
图16为利用本实用新型实施例二对工件进行孔加工时的原理结构示意图三;Fig. 16 is a schematic diagram 3 of the principle structure when using the second embodiment of the present invention to process holes on workpieces;
图17为利用本实用新型实施例二对工件进行孔加工时的原理结构示意图四;Fig. 17 is a schematic diagram 4 of the principle structure when using the second embodiment of the utility model to process holes on workpieces;
图18为利用本实用新型实施例二对工件进行孔加工时的原理结构示意图五;Fig. 18 is the fifth schematic diagram of the principle structure when using the second embodiment of the utility model to process holes on the workpiece;
图19为本实用新型实施例三中底座的轴向剖视结构示意图;Fig. 19 is a schematic diagram of the axial sectional structure of the base in the third embodiment of the utility model;
图中:1. 工件,1111. 外侧面一,1112. 外侧面二,1113. 外侧面三,1114. 外侧面四,1115.端面,2. 孔,3. 车床主轴,4. 卡盘,5. 车刀,6. 底座,7. 支撑座一,8. 支撑座二,9. 工件模套,911. 内侧面一,912. 内侧面二,913. 内侧面三,914. 内侧面四,10.球头柱塞一,101. 球头本体一,11. 球头柱塞二,111. 球头本体二,12. 球头柱塞三,121.球头本体三,13. 压紧固定块,14. 压紧机构一,15. 压紧机构二,16. 压紧机构三,17. 开口,18. 通孔,19. 转套,191. 直面一,192. 直面二,193. 弧面一,194. 弧面二,20. 压紧盖,201. 凸缘二,21. 压紧垫,211. 轴向伸出部,212.凸缘一,22. 连接螺丝,23.螺纹连接,24.U型开口槽,241. 直槽边,242. 弧形槽边,243. 上直槽空间,244. 圆形槽空间,245. 下直槽空间,25. 定位轴,26. 定位轴弹簧。Among the figure: 1. workpiece, 1111. outer side one, 1112. outer side two, 1113. outer side three, 1114. outer side four, 1115. end face, 2. hole, 3. lathe spindle, 4. chuck, 5 Turning tool, 6. base, 7. support seat one, 8. support seat two, 9. workpiece mold cover, 911. inner side one, 912. inner side two, 913. inner side three, 914. inner side four, 10.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型的技术方案做进一步详细的阐述。The technical solution of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1和图3所示,在XYZ轴的空间直角坐标系中,长方体工件1的长度方向沿X方向,长方体工件1的宽度方向沿Y方向,长方体工件1的高度方向沿Z方向。As shown in Figures 1 and 3, in the space Cartesian coordinate system of the XYZ axis, the length direction of the
申请人研究发现,在现有技术中,无法精确保证两个相对端面上的加工孔处于同轴位置,主要是因为通过卡盘两次夹持后,工件1的位置变动了,从而使得两次加工的端面在XY轴平面上的位置也变动了,如图3中所示的XY轴平面中,加工端面位置从图3中在的实线图框端面变动到了虚线图框端面位置处,而车刀的位置没有变动,从而造成了加工出来的两个孔不处于同轴位置。如果能保证两次加工时,工件处于同一位置,也就能保证两次加工的端面在XY轴平面上的位置不变动 ,进一步的说即是如图3所示,在XY轴平面中,只要保证两次加工端面在X方向和Y方向上的位置处于同一位置即可。The applicant found that, in the prior art, it is impossible to accurately ensure that the machining holes on the two opposite end faces are in the coaxial position, mainly because the position of the
申请人通过设计了一种能保证加工时,工件的相对两个加工端面在XY轴平面中处于同一位置的工装,然后将所述工装安装在车床主轴上替代卡盘夹持工件进行孔加工,从而保证了加工出来的两个孔处于同轴位置。The applicant designed a tool that can ensure that the opposite two processing end faces of the workpiece are at the same position in the XY axis plane during processing, and then installed the tool on the lathe spindle instead of the chuck to hold the workpiece for hole processing. Thereby ensuring that the two holes machined are in the coaxial position.
实施例一:如图4所示,一种能保证工件相对两端加工孔同轴度的工装,包括底座6、支撑座一7、支撑座二8和工件模套9,所述工件模套9的内周面的形状与工件外周面的形状相匹配,在本实施例中,由于工件是长方体,因此,工件模套9的内周面为矩形面,支撑座一7和支撑座二8的底部连接在底座6的顶面上,底座6的底面与车床主轴端部连接,工件模套9的外侧部与所述支撑座一7和支撑座二8连接且工件模套9设置在位于所述支撑座一7和支撑座二8之间的位置,需加工的工件放置在所述工件模套9中。在所述工件模套9的内周面上设置有自动找正机构,当工件放置到工件模套9中后,通过所述自动找正机构将工件上加工的两个端面在XY轴平面中的位置进行调整找正,使得工件上加工的两个端面在XY轴平面中都处于零点位置,最终确保工件上加工的两个端面在XY轴平面中处于同一位置。在所述工装上还设置有工件压紧固定装置,当通过所述自动找正机构将工件上加工的两个端面在XY轴平面中的位置进行调整找正后,通过所述工件压紧固定装置能将处于零点位置的工件固定在所述工装上,以便于车床的车刀进给加工。Embodiment 1: As shown in Figure 4, a tool that can ensure the coaxiality of the machining holes at opposite ends of the workpiece includes a
如图5和图6所示,所述工件模套9的内周面包括内侧面一至内侧面四,所述内侧面一911和内侧面二912沿Y方向相对设置,内侧面三913和内侧面四914沿X方向相对设置,X方向和Y方向相互垂直,将所述内侧面一911设置为基准面,所述自动找正机构包括多个球头柱塞,所述多个球头柱塞包括设置在内侧面二912上的球头柱塞一10、设置在内侧面三913上的球头柱塞二11和设置在内侧面四914上的球头柱塞三12,所述球头柱塞二11和球头柱塞三12关于工件模套9中心轴线A对称分别设置在内侧面三913与内侧面四914上,当工件1放置到工件模套9中后,工件模套9三个内侧面上的球头柱塞的球头本体均外露于工件模套9的内侧面与工件1的侧面相接触。在本实施例中,球头柱塞可采用一般的球头柱塞,也可采用授权公告号为CN 215293379 U,授权公告日为2021年12月24日的中国实用新型专利中公开的一种耐腐蚀的负载可调节型球头柱塞。As shown in Figure 5 and Figure 6, the inner peripheral surface of the
自动找正零点位置原理如图7所示,当将工件1放置到工件模套9中后,在Y方向上,通过球头柱塞一10的球头本体一101伸出与工件1的外侧面一1111相接触,从而使得与所述外侧面一1111相对的工件1的外侧面二112贴紧在工件模套9中作为基准面的内侧面一911上,此时,工件1在Y方向上的位置就调整好了;在X方向上,通过球头柱塞二11的球头本体二111伸出与工件1的外侧面三1113相接触以及通过球头柱塞三12的球头本体三121伸出与所述外侧面三1113相对的工件1的外侧面四1114相接触,对工件在X方向上的位置进行调整,由于球头柱塞二11中的弹簧弹力与球头柱塞三12中的弹簧弹力事先设置成一样大小,所以,沿X方向,在头柱塞二11的球头本体二111和球头柱塞三12的球头本体三121对工件1施加的方向相反,大小相同的一对作用力下,工件1在X方向上的中心位置会自动移动到在X方向上工件模套的中心位置处,即移动到后,在X方向上,工件1的外侧面三1113与工件模套9中的内侧面三913之间的间距H1等于工件1的外侧面四1114与工件模套9中的内侧面四914之间的间距H2,此时,工件1在X方向上的位置就调整好了。当工件1在X方向和Y方向上的位置都调整好后,此时,工件1即处于零点位置。The principle of automatically finding the zero point position is shown in Figure 7. When the
通过上述过程,就使得当操作人员将工件1放置到工件模套9中后,能通过自动找正机构使得工件1的加工端面(上底面或下底面)都处于零点位置,从而保证两个相对加工端面上的加工出来的孔处于同轴位置。Through the above process, when the operator puts the
当工件1通过自动找正机构调整到零点位置后,就需要通过工件压紧固定装置将工件1的位置固定,再进行加工,以防止在加工的过程中工件1的位置变动。如图4、图8和图9所示,所述工件压紧固定装置包括能拆装的连接在支撑座一7和支撑座二8的顶部的多个压紧固定块13以及设置在所述工件模套9侧部上的压紧机构一至压紧机构三,压紧机构一14位于工件模套9的内侧面二912处,压紧机构二15位于工件模套9的内侧面三913处,压紧机构三16位于工件模套9的内侧面四914处。当工件1通过自动找正机构调整到零点位置后,在Y方向上,利用压紧机构一14从工件模套9的内侧面二912伸出与工件1的外侧面一1111接触,将工件1压紧固定在工件模套9的内侧面一911上;在X方向上,利用压紧机构二15从工件模套9的内侧面三913伸出与工件1的外侧面三1113接触以及利用压紧机构三16从工件模套9的内侧面四914伸出与工件1的外侧面四1114接触;如图8所示,工件1在Z方向上的高度K1要大于工件模套9的高度K2,所以工件1放置到工件模套9中后,其两端是外露于工件模套9的两端的。因此,在Z方向上,利用压紧固定块13与工件1的一个端面1115接触将工件1的另外一端压紧固定在底座6的顶面上。通过上述X、Y、Z三个方向上的压紧固定从而将工件固定在工装上。After the
工件模套9的内侧面一911可以和其他三个内侧面一样设置为封闭面,但在本实施例中,如图7所示,工件模套9的内侧面一911上设置有开口17,在这里,留有开口17主要是为了便于从此处将工件取出。如图8所示,在每个压紧固定块13上均开有通孔18,压紧固定块13是通过螺丝穿过所述通孔18锁紧在支撑座一7或支撑座二8上的。The inner surface-911 of the
压紧机构可以采用螺丝穿过工件模套上的螺纹孔将工件压紧固定,但在本实施例中,如图10所示,压紧机构一至三均包括转套19、压紧盖20和压紧垫21,在工件模套9的侧部上开有安装通孔,转套19通过连接螺丝22连接在工件模套9侧部的安装通孔中,转套19的一端外露于工件模套9的侧部。当工件模套9与所述支撑座一7和支撑座二8连接时,可以直接将工件模套9与支撑座一7和支撑座二8连接,但在本实施例中,如图4所示,是通过压紧机构二15中的转套19的一端与支撑座一7固接以及通过压紧机构三16中的转套19的一端与支撑座二8固接,从而将工件模套9与所述支撑座一7和支撑座二8连接的。再请参见图10所示,转套19设置有内螺纹,压紧盖20设置有外螺纹,压紧盖20通过所述外螺纹和内螺纹相配合螺纹连接23在转套19的内部,压紧垫21插入到压紧盖20的内部,压紧垫21和压紧盖20为两个独立的部件,其之间没有连接关系。当进行压紧固定时,通过转动压紧盖20使得压紧盖20沿转套19的轴向移动伸出,从而带动压紧垫21也沿转套19的轴向移动伸出,最终使得压紧垫21与工件1的侧部相接触。这样由于压紧垫21和压紧盖20之间留有间隙,因此,在移动伸出的过程中,压紧盖20既转动又轴向移动,但是,压紧垫21只轴向移动,不会转动,从而利用压紧垫21与工件1的侧部接触不会划伤工件的外表面。如图10所示,在本实施例中,压紧盖20为中空的圆凸台状,压紧垫21为实心的圆凸台状,压紧垫21的轴向伸出部211插入到压紧盖20的内腔中,当压紧盖20沿转套19的轴向移动时,通过压紧盖20的凸缘二201与压紧垫21的凸缘一212相接触,从而带动压紧垫21也沿转套的轴向移动。The pressing mechanism can use screws to pass through the threaded holes on the workpiece mold cover to press and fix the workpiece, but in this embodiment, as shown in Figure 10, the pressing mechanisms one to three all include a
本实施例的加工工作过程如下:先将本实施例中的工装垂直放置,再将工件1放置到工件模套9中,通过工件模套9中的自动找正机构将工件1的位置找正,即使得工件1处于零点位置;然后通过三个压紧机构从X和Y方向对工件进行压紧固定,再将压紧固定块13安装到支撑座上从Z方向对工件进行压紧固定。固定完成后,通过螺丝将工装的底座6与车床主轴连接,此时,工装和工件均呈水平状态(类似图2中所示状态),再利用车刀进给对工件的一端端面进行孔加工;第一次加工完成后,将工装从车床主轴上取下,垂直放置,再将压紧固定块13从支撑座上取下,然后松开三个压紧机构的压紧状态,将工件从工件模套9中取出,翻转180度,再重新放置到工件模套9中,通过工件模套9中的自动找正机构再次将工件1的位置找正,即使得工件1又处于零点位置;然后通过三个压紧机构和压紧固定块13对工件从X、Y和Z方向进行压紧固定,固定完成后,通过螺丝再次将工装的底座6与车床主轴连接,此时,工装和工件均呈水平状态(类似图2中所示状态),再利用车刀进给对工件的另外一端端面进行孔加工。由于两次加工时,工件1都处于零点位置,因此,保证了工件1相对两端端面上的加工孔处于同轴位置。The working process of the present embodiment is as follows: the frock in the present embodiment is placed vertically first, then the
实施例二:如图11所示,与实施例一相比,不同之处在于:工件模套9与支撑座一7和支撑座二8之间不是固接,而是活动连接的。如图12至图14所示,具体结构是在支撑座一7和支撑座二8上沿Z向设置垂向的U型开口槽24,在所述U型开口槽24的两侧直槽边241的中间位置处均设置有外凸的弧形槽边242,从而使得U型开口槽24的内部空间从上到下依次划分为上直槽空间243、圆形槽空间244和下直槽空间245,所述上直槽空间243、圆形槽空间244和下直槽空间245依次连通。Embodiment 2: As shown in FIG. 11 , compared with
外露于工件模套9侧部的,压紧机构二15的转套19的一端外周面和压紧机构三16的转套19的一端外周面均包括沿Y方向相对设置的直面一191、直面二192和沿Z方向相对设置的弧面一193、弧面二194,直面一191和直面二192关于转套19的中心轴线N对称设置,弧面一193和弧面二194关于转套19的中心轴线N对称设置,直面一191、弧面二194、直面二192和弧面一193依次首尾衔接围合成外露于工件模套9侧部的转套19的一端,即直面一191的一侧与弧面二194的一侧衔接,弧面二194的另外一侧与直面二192的一侧衔接,直面二192的另外一侧与弧面一193的一侧衔接,弧面一193的另外一侧衔接与直面一191的另外一侧衔接。设直面一191和直面二192之间的距离为D1,设U型开口槽24的两侧直槽边241之间的距离为D2,则D1与D2相匹配(如D1=D2)。设弧面一193和弧面二194的直径均为d1,设U型开口槽24的弧形槽边242的直径均为d2,则d1与d2相匹配(如d1=d2)。Exposed on the side of the workpiece mold cover 9, the outer peripheral surface of one end of the rotating sleeve 19 of the pressing mechanism 2 15 and the outer peripheral surface of one end of the rotating sleeve 19 of the pressing mechanism 3 16 all include a straight face 191, a straight face 2 192 and arc surface 1 193 and arc surface 2 194 oppositely arranged along the Z direction, straight face 1 191 and straight face 2 192 are arranged symmetrically about the central axis N of the rotary sleeve 19, and arc surface 1 193 and arc surface 2 194 are about the rotary sleeve 19 The central axis N of the central axis N is symmetrically arranged, and the straight face 191, the arc face 194, the straight face 192 and the arc face 193 are sequentially connected end to end to form one end of the rotary sleeve 19 exposed on the side of the workpiece mold sleeve 9, that is, the one end facing the first 191 The side is connected with one side of arc surface 2 194, the other side of arc surface 194 is connected with the side of straight face 2 192, the other side of straight face 2 192 is connected with one side of arc surface 193, and the other side of arc surface 193 is connected The other side is connected with the other side directly facing one 191 . Set the distance between the
如图11所示,当工件模套9与支撑座一7和支撑座二8连接时,是通过将工件模套9一侧部上的压紧机构二15的转套19的一端放置到支撑座一7的U型开口槽24的下直槽空间245中以及通过将工件模套9另外一侧部上的压紧机构三16的转套19的一端放置到支撑座二8的U型开口槽24的下直槽空间245中,使得压紧机构二15的转套19一端的直面一191和直面二192分别与支撑座一7的U型开口槽24的下直槽空间245的两侧直槽边241相接触以及使得压紧机构三16的转套19一端的直面一191和直面二192分别与支撑座二8的U型开口槽24的下直槽空间245的两侧直槽边241相接触,从而使得工件模套9与支撑座一7和支撑座二8连接的。As shown in Figure 11, when the workpiece mold cover 9 is connected with the support seat one 7 and the support seat two 8, it is by placing one end of the rotary sleeve 19 of the pressing mechanism two 15 on one side of the workpiece mold cover 9 on the support In the lower straight groove space 245 of the U-shaped opening groove 24 of the seat one 7 and by placing one end of the rotary sleeve 19 of the pressing mechanism three 16 on the other side of the workpiece mold cover 9 to the U-shaped opening of the supporting seat two 8 In the lower straight groove space 245 of the groove 24, the straight face one 191 and the straight face two 192 of the rotary sleeve 19 one end of the pressing mechanism two 15 are respectively connected with the two sides of the lower straight groove space 245 of the U-shaped opening groove 24 of the support seat one 7 The straight groove edge 241 contacts and makes the straight groove one 191 and the straight surface two 192 of the rotary sleeve 19 one end of the pressing mechanism three 16 respectively and the two straight groove edges of the lower straight groove space 245 of the U-shaped open groove 24 of the support seat two 8 241, so that the workpiece mold cover 9 is connected with the support seat one 7 and the support seat two 8.
上述结构设置使得当工件加工完其一端端面上的加工孔,需要翻转180度加工相对另外一端端面时,不用将工件从工件模套中取出,而是可以利用上述转套与支撑座一和支撑座二之间的配合结构来实现,这样就极大的减小了操作工人的劳动强度,提高了加工效率。如图14至图18所示, 具体原理步骤为:首先,将工装垂直放置,再将工件模套9放置到两个支撑座之间,使得工件模套9一侧部上的转套19的一端放置到支撑座一7的U型开口槽24的下直槽空间245中以及通过将工件模套9另外一侧部上的转套19的一端放置到支撑座二8的U型开口槽24的下直槽空间245中,此时,转套19一端的直面一191和直面二192分别与支撑座的两直槽边241相接触,从而将工件模套9固定连接在两个支撑座之间;然后再将工件1放置到工件模套9进行自动找正和压紧固定,完成后再将工装的底座6水平连接到车床主轴上对工件的一端端面A1进行孔加工(如图14所示);加工完成后,此时不用将工件1完全从工件模套9中取出,只要先将压紧固定块13取下,然后沿着支撑座上的U型开口槽24移动工件模套9,当工件模套9的转套19移动到U型开口槽24中圆形槽空间244处时,停止移动工件模套9,然后将工件模套9和工件1一起以转套19的中心轴线为圆心,转动180度(如图15和图16所示),翻转180度以后,使得工件的相对另外一端端面A2水平朝向车刀方向(如图17所示),再将工件模套9沿着支撑座上的U型开口槽24反向移动到原始位置,最后将压紧固定块13安装上对工件1从Z向上压紧固定,就可以对工件1相对另外一端端面进行孔加工了(如图18所示)。在工件模套9和工件1移动的过程中,由于此时,三个压紧机构的作用,工件1在工件模套9中的位置不会改变,从而保证了工件1相对两端端面上加工孔的同轴度。The above-mentioned structural arrangement makes it possible to use the above-mentioned rotary sleeve and the support seat to support when the workpiece needs to be turned 180 degrees to process the opposite end surface after processing the machining hole on one end surface of the workpiece. The matching structure between the two seats is realized, which greatly reduces the labor intensity of the operator and improves the processing efficiency. As shown in Figures 14 to 18, the specific principle steps are as follows: firstly, place the tooling vertically, and then place the workpiece mold cover 9 between the two support seats, so that the rotating sleeve 19 on one side of the workpiece mold cover 9 One end is placed in the lower straight groove space 245 of the U-shaped opening groove 24 of the support base 7 and one end of the rotary sleeve 19 on the other side of the workpiece mold cover 9 is placed into the U-shaped opening groove 24 of the support base 2 8 In the lower straight groove space 245, at this time, the straight face one 191 and the straight face two 192 at one end of the rotary sleeve 19 are respectively in contact with the two straight groove sides 241 of the support seat, thereby the workpiece mold cover 9 is fixedly connected between the two support seats Then the workpiece 1 is placed on the workpiece mold cover 9 for automatic alignment and compression fixation, and then the base 6 of the tooling is horizontally connected to the lathe spindle to process the hole on the end surface A1 of the workpiece (as shown in Figure 14 ); after the processing is completed, it is not necessary to take out the workpiece 1 completely from the workpiece mold cover 9 at this time, as long as the pressing and fixing block 13 is removed first, and then the workpiece mold cover 9 is moved along the U-shaped opening groove 24 on the support seat, When the rotary sleeve 19 of the workpiece mold cover 9 moved to the circular groove space 244 in the U-shaped opening groove 24, stop moving the workpiece mold cover 9, and then the workpiece mold cover 9 and the workpiece 1 were together with the central axis of the rotary sleeve 19 as Rotate the center of the circle 180 degrees (as shown in Figure 15 and Figure 16), and after turning over 180 degrees, make the opposite end surface A2 of the workpiece face the direction of the turning tool horizontally (as shown in Figure 17), and then place the workpiece mold cover 9 along the The U-shaped opening groove 24 on the support base is reversely moved to the original position, and finally the pressing and fixing block 13 is installed to press and fix the workpiece 1 from Z upward, and then the hole processing can be performed on the opposite end surface of the workpiece 1 (such as Figure 18). During the movement of the workpiece mold set 9 and the
实施例三:如图19所示,与实施例一和实施例二相比,不同之处在于:在底座6上设置有伸缩定位轴机构,所述伸缩定位轴机构包括活动连接在底座6上的定位轴25和设置在所述底座6内的定位轴弹簧26,所述定位轴弹簧26一端与底座6连接,定位轴弹簧26的另外一端与定位轴25的一端,定位轴15的另外一端能伸出底座6或缩入底座6中。在本实施例中,所述定位弹簧26采用压簧。所述定位轴15的外直径等于工件端面上需要加工的孔的内直径。Embodiment 3: As shown in Figure 19, compared with
当工件第一次放置到工件模套9中,利用压紧固定块13固定好后,先对工件的一端端部A1进行加工,此时,工件的另外一端端部A2与底座6相接触,在工件的另外一端端部A2的挤压下,定位轴15的另外一端缩入底座6中,定位弹簧26处于压缩状态。当工件一端端部A1加工完,翻转180度,再次利用压紧固定块13固定好后,工件的一端端部A1与底座6相接触,同时,在定位弹簧26的回复力作用下,定位轴15的另外一端伸入到工件的一端端部A1上加工好的孔中进行补充定位,这样能进一步保证工件的位置不变动,从而能进一步保证工件相对两端端面上加工孔的同轴度。When the workpiece is placed in the
综上,本实用新型通过结构设计,使得工件在进行端面孔加工之前,能通过自动找正机构对工件的位置进行找正,然后利用工件压紧固定装置将找正位置后的工件固定住进行加工,从而保证两个相对加工端面上的加工出来的孔处于同轴位置,提高了工件的加工质量。通过对压紧机构的具体结构设计,使得利用压紧机构压紧工件时,不会划伤工件侧部,进一步提高了工件的加工质量。通过对工件模套与所述支撑座一和支撑座二之间的活动连接结构进行设计,能使得工件一次性放置到工件模套中后,就能完成相对两端端面的孔加工,而不需反复将工件拿出来重新定位,减小了操作工人的劳动强度,提高了加工效率。To sum up, the utility model adopts the structural design so that before the end face hole processing of the workpiece, the position of the workpiece can be aligned through the automatic alignment mechanism, and then the workpiece after the alignment is fixed by the workpiece pressing and fixing device. processing, so as to ensure that the processed holes on the two opposite processing end faces are in the coaxial position, which improves the processing quality of the workpiece. Through the specific structural design of the pressing mechanism, when the workpiece is pressed by the pressing mechanism, the side of the workpiece will not be scratched, and the processing quality of the workpiece is further improved. By designing the movable connection structure between the workpiece mold cover and the
本实施例中所述的“多个”即指“两个或两个以上”的数量。以上实施例仅供说明本实用新型之用,而非对本实用新型的限制,有关技术领域的技术人员在不脱离本实用新型的精神和范围的情况下,还可以做出各种变化或变换,因此所有等同的技术方案也应该属于本实用新型的保护范围,本实用新型的保护范围应该由各权利要求限定。The "plurality" mentioned in this embodiment refers to the quantity of "two or more". The above embodiments are only for illustrating the utility model, rather than limiting the utility model. Those skilled in the art can also make various changes or transformations without departing from the spirit and scope of the utility model. Therefore, all equivalent technical solutions should also belong to the protection scope of the utility model, and the protection scope of the utility model should be defined by each claim.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222878837.9U CN218927054U (en) | 2022-10-31 | 2022-10-31 | Tool capable of ensuring coaxiality of machined holes at two opposite end surfaces of workpiece |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222878837.9U CN218927054U (en) | 2022-10-31 | 2022-10-31 | Tool capable of ensuring coaxiality of machined holes at two opposite end surfaces of workpiece |
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| CN218927054U true CN218927054U (en) | 2023-04-28 |
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