CN218926847U - Scraper chain assembling machine - Google Patents
Scraper chain assembling machine Download PDFInfo
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- CN218926847U CN218926847U CN202222851640.6U CN202222851640U CN218926847U CN 218926847 U CN218926847 U CN 218926847U CN 202222851640 U CN202222851640 U CN 202222851640U CN 218926847 U CN218926847 U CN 218926847U
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Abstract
A scraper chain assembling machine comprises a first workbench, a second workbench, a driving device, a mechanical arm, a first supporting device, a second supporting device and a fastener assembling device; the top of the first workbench is provided with two guide grooves; the first supporting device comprises a lifting platform and a first telescopic component, the lifting platform is arranged between the first workbench and the second workbench, and the first telescopic component is arranged at the top of the lifting platform; the second supporting devices are arranged at two sides of the guide groove and can move along the length direction of the first workbench; the fastener assembling device is arranged at one side of the first workbench far away from the first telescopic part; the utility model has simple maintenance, the assembled scraping plate and pressing plate are neat, the flatness is good, the phenomenon of joint misalignment does not exist, and the production efficiency and the assembly qualification rate can be effectively improved; the labor intensity of workers is reduced, the working procedures are simplified, the assembly efficiency is improved, the labor cost is reduced, and the assembly safety is improved.
Description
Technical Field
The utility model relates to the technical field of scraper chain assembly, in particular to a scraper chain assembly machine.
Background
The conveyor which is used for conveying bulk materials in the groove is called a scraper conveyor by the traction of a scraper chain. In the current coal face, the scraper conveyor not only serves to transport coal and materials, but also serves as a running track of the coal mining machine, so that the scraper conveyor becomes an indispensable main device in the modern coal mining process.
The scraper chain is one of important parts of the scraper conveyor, wherein the scraper chain comprises a chain, a scraper and a pressing plate, and the scraper chain needs to be assembled when the scraper conveyor is assembled. At present, the scraper chain is assembled in a semi-mechanized mode, the scraper and the chain are required to be placed at a specified position through a forklift, and then the scraper and the chain are connected through special bolts manually, so that the scraper chain assembly device is high in labor intensity, complex in working procedure, low in efficiency, high in labor cost and poor in safety.
Disclosure of Invention
In order to solve the technical problems in the prior art, it is necessary to provide a scraper chain assembling machine.
A scraper chain assembling machine comprises a first workbench, a second workbench, a driving device, a mechanical arm, a first supporting device, a second supporting device and a fastener assembling device;
the first workbench and the second workbench are sequentially arranged, a space is reserved between the first workbench and the second workbench, two guide grooves are formed in the top of the first workbench, and the two guide grooves are arranged side by side along the length direction of the first workbench;
the first supporting device comprises a lifting platform and a first telescopic component, the lifting platform is arranged in a gap reserved between the first workbench and the second workbench, the first telescopic component is arranged at the top of the lifting platform and is positioned at one end, far away from the first workbench, of the lifting platform, and the extending end of the first telescopic component faces one side of the guide groove;
the second supporting devices are arranged at one end of the first workbench, which is close to the second workbench, two second supporting devices are arranged at two sides of the guide groove respectively, and the second supporting devices can move along the length direction of the first workbench;
the fastener assembling device is arranged on one side, far away from the first telescopic part, of the first workbench, and is opposite to the lifting platform;
the mechanical arm is arranged on one side of the second workbench and is used for placing the scraping plate to be assembled on the lifting platform;
the driving device is arranged at one end of the second workbench far away from the first workbench and used for driving the chain to rotate.
Preferably, the second supporting device comprises a second telescopic part and supporting blocks, the second telescopic part is arranged on two sides of the guide groove along the length direction of the first workbench, the extending end of the second telescopic part faces the second workbench, the supporting blocks are fixedly arranged at the extending end of the second telescopic part, and the supporting blocks can move along the surface of the first workbench towards the direction of the second workbench under the pushing of the second telescopic part.
Preferably, the top of the supporting block is inclined, i.e. one end of the top of the supporting block, which is close to the guide groove, is lower than one end of the top of the supporting block, which is far away from the guide groove.
Preferably, the fastener assembling device comprises a support frame, a third telescopic part and an electric fastener, wherein the support frame is arranged on one side of the first workbench, the support frame is opposite to the lifting platform, the third telescopic part is arranged at the top of the support frame, the extending end of the third telescopic part faces the first telescopic part, and the electric fastener is fixedly arranged at the extending end of the third telescopic part.
Preferably, the first telescopic component, the second telescopic component and the third telescopic component all adopt thrust cylinders.
Preferably, the lifting platform comprises a lifting frame and a supporting table, wherein the lifting frame is arranged between the first workbench and the second workbench, and the supporting table is arranged at the top of the lifting frame.
According to the technical scheme, the scraper chain assembling machine comprises a first workbench, a second workbench, a driving device, a mechanical arm, a first supporting device, a second supporting device and a fastener assembling device; the first workbench and the second workbench are sequentially arranged, two guide grooves are formed in the top of the first workbench, and the two guide grooves are arranged side by side along the length direction of the first workbench; the first supporting device comprises a lifting platform and a first telescopic component, the lifting platform is arranged between the first workbench and the second workbench, and the first telescopic component is arranged at the top of the lifting platform; the second supporting devices are arranged at one end, close to the second workbench, of the first workbench, two second supporting devices are respectively arranged at two sides of the guide groove, and the second supporting devices can move along the length direction of the first workbench; the fastener assembling device is arranged on one side, far away from the first telescopic part, of the first workbench, and is opposite to the lifting platform; when the device is used, a chain to be assembled is connected with a driving device, the mechanical arm is used for placing the scraping plate to be assembled on a lifting platform, the scraping plate is pushed between a first workbench and a second workbench through a first telescopic part, the scraping plate is positioned below the chain, the lifting platform is lifted upwards, the scraping plate is lifted to a preset position below the chain, two end parts of the scraping plate can be supported through the movement of a second supporting device, the lifting platform falls back, the mechanical arm grabs the pressing plate and is placed above the chain, the pressing plate is buckled with the scraping plate, a fastener assembling device moves to the position of a scraping plate bolt hole, bolts in the bolt hole are screwed, the first scraping plate and the chain can be assembled, the driving device rotates, the chain is driven to move forwards for a certain distance and then stops, the next group of scraping plates, the pressing plate and the chain are assembled, and the assembly can be completed through repeated operation; in the use process, the equipment is simple to maintain, the assembled scraping plates and pressing plates are tidy, the flatness is good, the phenomenon of joint dislocation does not exist, and the production efficiency and the assembly qualification rate can be effectively improved; the labor intensity of workers is reduced, the working procedures are simplified, the assembly efficiency is improved, the labor cost is reduced, and the assembly safety is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic view of another angle of fig. 1.
Fig. 3 is a schematic structural view of a first supporting device of the present utility model.
In the figure: the first table 01, the second table 02, the driving device 03, the mechanical arm 04, the first supporting device 05, the elevating platform 51, the elevating frame 511, the supporting table 512, the first telescopic member 52, the second supporting device 06, the second telescopic member 61, the supporting block 62, the fastener assembling device 07, the supporting frame 71, the third telescopic member 72, the electric fastener 73, the guide groove 08, the chain 09, and the blade 10.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "upper," "middle," "outer," "inner," "lower," and the like are used for indicating orientations or positional relationships, merely to facilitate the description of the present utility model and simplify the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and are not to be construed as limiting the present utility model.
Referring to fig. 1 to 3, an embodiment of the present utility model provides a scraper chain assembly machine, which includes a first workbench 01, a second workbench 02, a driving device 03, a mechanical arm 04, a first supporting device 05, a second supporting device 06, and a fastener assembly device 07; the first workbench 01 and the second workbench 02 are sequentially arranged, a space is reserved between the first workbench 01 and the second workbench 02, and the mechanical arm 04 is arranged on one side of the second workbench 02 and used for grabbing the scraping plate 10 to be assembled; the driving device 03 is disposed at one end of the second workbench 02 away from the first workbench 01, and is used for driving the chain 09 to rotate. The top of the first workbench 01 is provided with two guide grooves 08, the two guide grooves 08 are arranged side by side along the length direction of the first workbench 01, and in the process that the driving device 03 pulls the chain 09 to move, the two guide grooves 08 mainly provide a guide effect for the chain 09, so that the position of the chain 09 is prevented from being deviated during assembly; the first supporting device 05 comprises a lifting platform 51 and a first telescopic component 52, the lifting platform 51 is arranged in a space reserved between the first workbench 01 and the second workbench 02, the lifting platform 51 is mainly used for receiving the scraping plate 10 grabbed by the mechanical arm 04, and the scraping plate 10 placed on the lifting platform 51 is lifted to the lower part of the chain 09, so that the scraping plate 10 is attached to the chain 09; the first telescopic component 52 is arranged at the top of the lifting platform 51, the first telescopic component 52 is positioned at one end of the lifting platform 51 far away from the first workbench 01, the extending end of the first telescopic component 52 faces one side of the guide groove 08, and after the mechanical arm 04 grabs and places the scraping plate 10 on the lifting platform 51, the first telescopic component 52 can push the scraping plate 10 to be right below the chain 09; the second supporting device is arranged at one end of the first workbench 01 close to the second workbench 02; wherein, two second supporting devices 06 are provided, and the two second supporting devices 06 are respectively positioned at two sides of the guide groove 08, the second supporting devices 06 can move along the length direction of the first workbench 01, and the two end parts of the scraping plate 10 can be supported by the movement of the second supporting devices 06, so that the lifting platform 51 can still form support for the scraping plate 10 after falling back; the fastener assembling device 07 is provided on a side of the first table 01 remote from the first telescopic member 52, and the fastener assembling device 07 is faced with the elevating platform 51.
In one embodiment, the second supporting device 06 includes a second telescopic member 61 and a supporting block 62, the second telescopic member 61 is disposed on two sides of the guide groove 08 along the length direction of the first table 01, the extending end of the second telescopic member 61 faces the second table 02, the supporting block 62 is fixedly disposed on the extending end of the second telescopic member 61, and the supporting block 62 can move along the surface of the first table 01 towards the second table 02 under the pushing of the second telescopic member 61. The top of supporting shoe 62 is the slope form, and the one end that the top of supporting shoe 62 is close to guide way 08 is less than the one end that guide way 08 was kept away from to the top of supporting shoe 62, when supporting scraper blade 10, the second telescopic member 61 of guide way 08 both sides stretches out simultaneously, makes supporting shoe 62 form the support to the bottom at scraper blade 10 both ends simultaneously, makes supporting shoe 62 form the power of gathering to the centre to scraper blade 10, can guarantee that scraper blade 10 supports stably.
In one embodiment, the fastener assembling device 07 includes a support 71, a third telescopic member 72, and an electric fastener 73, the support 71 is disposed on one side of the first table 01, the support 71 is opposite to the lifting platform 51, the third telescopic member 72 is disposed on the top of the support 71, the protruding end of the third telescopic member 72 faces the first telescopic member 52, the electric fastener 73 is fixedly disposed on the protruding end of the third telescopic member 72, and when the third telescopic member 72 moves the electric fastener 73 to a predetermined bolt hole on the scraper 10, the mechanical arm 04 can place a bolt into the bolt hole, and the electric fastener 73 can tighten the bolt.
The lifting platform 51 comprises a lifting frame 511 and a supporting table 512, the lifting frame 511 is arranged between the first workbench 01 and the second workbench 02, and the supporting table 512 is arranged at the top of the lifting frame 511.
The first telescopic member 52, the second telescopic member 61, and the third telescopic member 72 each employ a thrust cylinder.
When the automatic assembling device is used, a chain 09 to be assembled is connected with a driving device 03, a mechanical arm 04 is used for placing a scraping plate 10 to be assembled on a lifting platform 51, the scraping plate 10 is pushed to a position between a first workbench 01 and a second workbench 02 through a first telescopic part 52, the scraping plate 10 is positioned below the chain 09, the lifting platform 51 is lifted upwards, the scraping plate 10 is lifted to a preset position below the chain 09, the scraping plate 10 is contacted with the chain 09, the second telescopic parts 61 on two sides of a guide groove 08 extend out simultaneously, two end parts of the scraping plate 10 can be supported, at the moment, the lifting platform 51 falls back, the mechanical arm 04 grabs a pressing plate and is placed above the chain 09, the pressing plate and the scraping plate 10 are buckled together, a third telescopic part 72 can push a ding-force fastener to move to the positions of bolt holes of the scraping plate 10, bolts in the three bolt holes of the scraping plate 10 are sequentially screwed, after the fastening is completed, the third telescopic part 72 is retracted, the assembly of the first scraping plate 10 and the chain 09 can be completed, the driving device 03 rotates, the chain 09 is driven to move one end to move forward, the chain 09 is stopped, and the next pressing plate 10 is assembled repeatedly, and the assembly operation can be completed.
The foregoing disclosure is illustrative of the preferred embodiments of the present utility model, and is not to be construed as limiting the scope of the utility model, as it is understood by those skilled in the art that all or part of the above-described embodiments may be practiced with equivalents thereof, which fall within the scope of the utility model as defined by the appended claims.
Claims (6)
1. The utility model provides a scraper chain kludge which characterized in that: the device comprises a first workbench, a second workbench, a driving device, a mechanical arm, a first supporting device, a second supporting device and a fastener assembling device;
the first workbench and the second workbench are sequentially arranged, a space is reserved between the first workbench and the second workbench, two guide grooves are formed in the top of the first workbench, and the two guide grooves are arranged side by side along the length direction of the first workbench;
the first supporting device comprises a lifting platform and a first telescopic component, the lifting platform is arranged in a gap reserved between the first workbench and the second workbench, the first telescopic component is arranged at the top of the lifting platform and is positioned at one end, far away from the first workbench, of the lifting platform, and the extending end of the first telescopic component faces one side of the guide groove;
the second supporting devices are arranged at one end of the first workbench, which is close to the second workbench, two second supporting devices are arranged at two sides of the guide groove respectively, and the second supporting devices can move along the length direction of the first workbench;
the fastener assembling device is arranged on one side, far away from the first telescopic part, of the first workbench, and is opposite to the lifting platform;
the mechanical arm is arranged on one side of the second workbench and is used for placing the scraping plate to be assembled on the lifting platform;
the driving device is arranged at one end of the second workbench far away from the first workbench and used for driving the chain to rotate.
2. The blade chain assembly machine according to claim 1, wherein: the second supporting device comprises a second telescopic part and supporting blocks, the second telescopic part is arranged on two sides of the guide groove along the length direction of the first workbench, the extending end of the second telescopic part faces the second workbench, the supporting blocks are fixedly arranged at the extending end of the second telescopic part, and the supporting blocks can move along the surface of the first workbench towards the direction of the second workbench under the pushing of the second telescopic part.
3. The scraper chain assembler as set forth in claim 2, wherein: the top of supporting shoe is the slope form, and the one end that is close to the guide way at the top of supporting shoe is less than the one end that the guide way was kept away from at the top of supporting shoe promptly.
4. The scraper chain assembler as set forth in claim 2, wherein: the fastener assembling device comprises a supporting frame, a third telescopic part and an electric fastener, wherein the supporting frame is arranged on one side of the first workbench, the supporting frame is opposite to the lifting platform, the third telescopic part is arranged at the top of the supporting frame, the extending end of the third telescopic part faces the first telescopic part, and the electric fastener is fixedly arranged at the extending end of the third telescopic part.
5. The scraper chain assembler as set forth in claim 1 or 2 or 4, wherein: the first telescopic component, the second telescopic component and the third telescopic component all adopt thrust cylinders.
6. The blade chain assembly machine of claim 5, wherein: the lifting platform comprises a lifting frame and a supporting table, wherein the lifting frame is arranged between the first workbench and the second workbench, and the supporting table is arranged at the top of the lifting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222851640.6U CN218926847U (en) | 2022-10-27 | 2022-10-27 | Scraper chain assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222851640.6U CN218926847U (en) | 2022-10-27 | 2022-10-27 | Scraper chain assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218926847U true CN218926847U (en) | 2023-04-28 |
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ID=86064273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222851640.6U Active CN218926847U (en) | 2022-10-27 | 2022-10-27 | Scraper chain assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218926847U (en) |
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2022
- 2022-10-27 CN CN202222851640.6U patent/CN218926847U/en active Active
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