CN212831498U

CN212831498U - Intelligent blank storage device behind kiln

Info

Publication number: CN212831498U
Application number: CN202021217698.XU
Authority: CN
Inventors: 莫活森
Original assignee: Zhaoqing Jingsheng Ceramics Co Ltd
Current assignee: Zhaoqing Jingsheng Ceramics Co Ltd
Priority date: 2020-06-26
Filing date: 2020-06-26
Publication date: 2021-03-30
Anticipated expiration: 2030-06-26

Abstract

The utility model discloses an intelligent blank storage device behind a kiln, which comprises a blank storage wall and a carrier, wherein the blank storage wall comprises a wall body, a feeding mechanism arranged on the side surface of the wall body, and a blank storage position arranged above the feeding mechanism; the feeding mechanism comprises a rotating shaft, a roller, a chain wheel and a chain; the blank storage position comprises a blank storage frame, a gasket and a temperature sensor arranged at one end of the blank storage frame close to the wall body; the carrier comprises a chassis, wheels arranged at the lower end of the chassis, a lifting column fixed at the upper end of the chassis, and a lifting platform arranged on one side of the lifting column; through being provided with feeding mechanism at storage base wall, can directly deliver to the below of storage base position to the ceramic tile, through being provided with the carrier, carry storage base position with the ceramic tile on the feeding mechanism, through being provided with temperature sensor, can monitor the temperature size of every ceramic tile, consequently have save the manual work, avoid fork truck, practice thrift the fuel, reduce pollution, improve production efficiency's advantage.

Description

Intelligent blank storage device behind kiln

Technical Field

The utility model relates to a ceramic machine technical field, concretely relates to intelligence stores up base device behind kiln.

Background

After the ceramic tiles are taken out of the kiln, because the temperature is high, the processing such as polishing and the like cannot be carried out at once, the ceramic tiles are required to be stacked by a kiln tail brick reducing machine, workers use a forklift to convey the ceramic tiles to a cooling room, and the workers use the forklift to convey the ceramic tiles to a brick loading machine after the temperature of the ceramic tiles is reduced, so the overall working efficiency is low; the labor cost is higher and higher at present, and a great amount of fuel is also needed when a forklift is used, and the dust pollution of the whole factory building is also accompanied.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing a save artifical, avoid fork truck, practice thrift the fuel, pollution abatement, improve production efficiency's intelligent storage base device behind kiln.

In order to solve the technical problem, the technical scheme of the utility model is that: an intelligent blank storage device behind a kiln comprises a blank storage wall and a transport vehicle; the blank storage wall comprises a wall body, a feeding mechanism arranged on the side surface of the wall body, and a plurality of blank storage positions arranged above the feeding mechanism; the feeding mechanism comprises a plurality of rotating shafts, a plurality of rollers, a plurality of chain wheels and a chain, wherein the rollers are arranged on the rotating shafts and are coaxial with the rotating shafts; the blank storage position comprises a blank storage frame, a gasket arranged at the upper end of the blank storage frame, and a temperature sensor arranged at one end of the blank storage frame close to the wall body; the carrier comprises a chassis, wheels arranged at the lower end of the chassis, a lifting column fixed at the upper end of the chassis, and a lifting platform arranged on one side of the lifting column.

Preferably, the lifting column comprises a box body, a lifting motor arranged in the box body, a pulley combination arranged in the box body, a cable connected with the lifting motor and the pulley combination, a load combination arranged on the cable, and a lifting guide rail arranged in the box body and close to one side of the lifting platform.

Preferably, the pulley assembly comprises a tensioning pulley arranged close to the lifting motor, a transition pulley arranged in the box body and close to the bottom of the box body, and a first loading wheel and a second loading wheel arranged in the box body and close to the top of the box body.

The load combination is including setting up the overlap joint of first bogie wheel below sets up the burden weight of second bogie wheel below.

Preferably, the elevating platform includes the rack, sets up cylinder on the rack sets up on the rack and with the cylinder telescopic direction parallel linear slide, be provided with the movable part of cylinder is fixed and with the fixed butt rod of linear slide's movable part, be provided with and be used for fixing the connection seat of refuting of elevating platform and lift post sets up being close to lift post one end, be used for keeping the stable guiding mechanism of elevating platform.

Preferably, the number of the guide mechanisms is four, and the guide mechanisms comprise guide wheel frames and guide wheels arranged on the guide wheel frames.

Preferably, four guide wheels are provided.

The utility model discloses technical effect mainly embodies: the ceramic tile storage device has the advantages that the ceramic tile storage device is directly conveyed to the position below a tile storage position through the feeding mechanism, the efficiency is higher compared with the traditional method that the ceramic tile storage device is firstly stacked and conveyed, the operation of the tile storage device can be automatically completed through the synergistic effect of the conveying vehicle of the feeding mechanism, the labor can be reduced, and the use of a forklift can be avoided, so that fuel oil is saved, the temperature of each ceramic can be monitored in real time through the arrangement of the temperature sensor, when the temperature of the ceramic is reduced to a proper temperature, the tile storage device can be immediately taken out for the next process, and the production efficiency; therefore, the automatic feeding device has the advantages of saving manpower, avoiding forklifts, saving fuel, reducing pollution and improving production efficiency.

Drawings

FIG. 1 is a structural diagram of the intelligent billet storage device behind the kiln of the utility model;

FIG. 2 is a structural view of the blank storage wall of FIG. 1;

FIG. 3 is a block diagram of the truck of FIG. 1;

FIG. 4 is a block diagram of the lifting column of FIG. 3;

FIG. 5 is a block diagram of the pulley assembly of FIG. 4;

fig. 6 is a structural view of the elevating platform of fig. 3.

Detailed Description

The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.

In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.

An intelligent blank storage device behind a kiln is shown in figure 1 and comprises a blank storage wall 1 and a transport vehicle 2, wherein the blank storage wall 1 comprises a wall body 11, a feeding mechanism 12 arranged on the side surface of the wall body 11, and a plurality of blank storage positions 13 arranged above the feeding mechanism 12; the feeding mechanism 12 directly feeds the ceramics to the lower part of the storage position 13, so that the production efficiency can be improved.

As shown in fig. 2, the feeding mechanism 12 includes a plurality of rotating shafts 121, a plurality of rollers 122 disposed on the rotating shafts 121 and coaxial with the rotating shafts 121, a plurality of chain wheels 123 disposed at one end of the rotating shafts 121 close to the wall 11, and a chain 124 engaged with the chain wheels 123; the chain transmission is utilized to realize the feeding function, and the mechanism is simple and reliable; the blank storage position 13 comprises a blank storage frame 131, a gasket 132 arranged at the upper end of the blank storage frame 131, and a temperature sensor 133 arranged at one end of the blank storage frame 131 close to the wall 11; the gasket can reduce the impact when contacting with the ceramic, protect the integrity of the ceramic, the temperature sensor 133 can detect the temperature of the ceramic placed in the storage position 13, and after the temperature of the ceramic is reduced, the ceramic can be immediately carried to the next step by the carrier, so that the production efficiency is improved.

As shown in fig. 3, the transportation vehicle 2 includes a chassis 21, wheels 22 provided at a lower end of the chassis 21, a lift column 23 fixed to an upper end of the chassis 21, and a lift table 24 provided on a side of the lift column 23.

As shown in fig. 4, the lifting column 23 includes a box 231, a lifting motor 232 disposed in the box 231, a pulley assembly 233 disposed in the box 231, a cable 234 connecting the lifting motor 232 and the pulley assembly 233, a load-carrying assembly 235 disposed on the cable 234, and a lifting rail 236 disposed on a side of the box 231 adjacent to the lifting platform 24.

As shown in fig. 5, the pulley assembly 233 includes a tension pulley 2331 disposed adjacent to the lift motor 232, a transition pulley 2332 disposed within the housing 231 and adjacent to the bottom of the housing 231, a first bogie wheel 2333 and a second bogie wheel 2334 disposed within the housing 231 and adjacent to the top of the housing 231; the load combination 235 comprises a connection section 2351 arranged below the first load wheel 2333, and a weight block 2352 arranged below the second load wheel 2334, wherein the weight block is used for balancing the weight of the lifting platform 24 and reducing the power consumption.

As shown in fig. 6, the lifting table 24 includes a table frame 241, an air cylinder 242 provided on the table frame 241, a linear slide rail 243 provided on the table frame 241 and parallel to the extending and retracting direction of the air cylinder 242 for assisting the extending and retracting of the air cylinder, an abutment rod 244 fixed to a movable portion of the air cylinder 242 and fixed to a movable portion of the linear slide rail 243, a docking seat 245 welded and fixed to the docking joint 2351, and a guide mechanism 246 provided in the lifting guide rail 236 for keeping the lifting table 24 stable; the number of the guide mechanisms 246 is four, the guide mechanism 246 comprises a guide wheel frame 2461 and guide wheels 2462 arranged on the guide wheel frame, and the number of the guide wheels 2462 is four; the guide wheel 2462 can be in limit fit with the lifting guide rail 236, so that the guide wheel 262 can only move up and down in the lifting guide rail 236, and the lifting platform 24 can only move up and down, so that the lifting platform 24 is kept stable and prevented from shaking.

In the present embodiment, the number of the storage locations 13, the rotating shaft 121, the rollers 122 and the sprockets 123 depends on the length of the blank storage wall 11; the width of the gap between two adjacent rotating shafts 121 is larger than that of the abutting rod 244, so that the abutting rod 244 can penetrate through the gap between the rotating shafts 121 to lift the ceramic tile upwards; the gap between two adjacent blank storage positions 13 is wider than the width of the abutting rod 244, so that the abutting rod 244 can penetrate through the gap between the blank storage positions 13 to place tiles downwards.

The working principle is as follows: the utility model relates to an intelligent storage base device behind kiln, through setting up feeding mechanism 12, can directly transport the ceramic tile to the below of storing base position 13, through being provided with cylinder 242 on elevating platform 24, make cylinder 242 can promote butt joint pole 244 to advance and reach the below of ceramic tile, through the running roller 122 that sets up for the interval, can make butt joint pole 244 can pass the gap between running roller 122, hold up the pottery, after holding up the pottery, shrink through cylinder 242, take out the ceramic tile; after the ceramic tile is taken out, the lifting platform 24 is lifted through the motor 232 and the pulley combination 233 in the lifting column 23, and is stopped after reaching the height of the blank storage position 13, the cylinder 242 pushes out the abutting rod 244, and the ceramic tile enters the space of the blank storage frame 131 through the blank storage frames 131 arranged at intervals; after the ceramic tiles completely enter the space, the lifting platform 24 descends to place the ceramic on the gasket 132 on the blank storage position 13, and then the air cylinder 242 contracts to descend the lifting platform 24 to carry the ceramic tiles in a reciprocating manner; through the temperature sensor 133 that sets up on storage position 13, can real time monitoring pottery's temperature, when the ceramic temperature reduces to a certain temperature, carrier 2 can take out the pottery, delivers to next process.

Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.

Claims

1. The utility model provides an intelligence storage base device behind kiln, includes storage base wall and carrier, its characterized in that: the blank storage wall comprises a wall body, a feeding mechanism arranged on the side surface of the wall body, and a plurality of blank storage positions arranged above the feeding mechanism; the feeding mechanism comprises a plurality of rotating shafts, a plurality of rollers which are arranged on the rotating shafts and are coaxial with the rotating shafts, a plurality of chain wheels which are arranged at one ends of the rotating shafts close to the wall body, and chains which are meshed with the chain wheels; the blank storage position comprises a blank storage frame, a gasket arranged at the upper end of the blank storage frame, and a temperature sensor arranged at one end of the blank storage frame close to the wall body; the carrier comprises a chassis, wheels arranged at the lower end of the chassis, a lifting column fixed at the upper end of the chassis, and a lifting platform arranged on one side of the lifting column.

2. The intelligent after-kiln blank storage device as claimed in claim 1, wherein: the lifting column comprises a box body, a lifting motor arranged in the box body, a pulley combination arranged in the box body, a cable connected with the lifting motor and the pulley combination, a load combination arranged on the cable, and a lifting guide rail arranged in the box body and close to one side of a lifting platform.

3. The intelligent after-kiln blank storage device as claimed in claim 2, wherein: the pulley combination comprises a tensioning pulley arranged close to the lifting motor, a transition pulley arranged in the box body and close to the bottom of the box body, and a first loading wheel and a second loading wheel which are arranged in the box body and close to the top of the box body; the load combination is including setting up the overlap joint of first bogie wheel below sets up the burden weight of second bogie wheel below.

4. The intelligent after-kiln blank storage device as claimed in claim 1, wherein: the elevating platform includes the rack, sets up cylinder on the rack sets up on the rack and with the parallel linear slide of the flexible direction of cylinder, be provided with the movable part of cylinder is fixed and with the fixed butt joint pole of linear slide's movable part, be provided with and be used for fixing the elevating platform connects the seat with refuting of lift post, sets up and is being close to lift post one end, be used for keeping the stable guiding mechanism of elevating platform.

5. The intelligent after-kiln blank storage device as claimed in claim 4, wherein: the guide mechanism is provided with four, and the guide mechanism includes the leading wheel frame and sets up leading wheel on the leading wheel frame.

6. The intelligent after-kiln blank storage device as claimed in claim 5, wherein: the leading wheel is provided with four.