CN218917676U - Breakage detection device - Google Patents
Breakage detection device Download PDFInfo
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- CN218917676U CN218917676U CN202222965499.2U CN202222965499U CN218917676U CN 218917676 U CN218917676 U CN 218917676U CN 202222965499 U CN202222965499 U CN 202222965499U CN 218917676 U CN218917676 U CN 218917676U
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- ceramic filter
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- detection device
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Abstract
The utility model discloses a breakage detection device, which comprises a support column, a roller, a transmission rod, an infrared emitter, an infrared receiver, a rotor, a rotating motor, a lifting motor and a controller, wherein the roller is positioned on the support column, one end of a connecting rod is fixedly connected with the roller, the infrared emitter and the infrared receiver are both arranged at the other end of the connecting rod, the rotor is connected with the rotating motor, the rotating motor can drive the rotor to rotate, the rotor is connected with the roller, the rotor can drive the roller to rotate, the roller is connected with the lifting motor through the transmission device, and the lifting motor can drive the roller to move up and down; the rotating motor, the lifting motor, the infrared emitter and the infrared receiver are all electrically connected with the controller; according to the utility model, the ceramic filter plates on the ceramic filter are monitored on line through a plurality of groups of infrared equipment at the same time, so that the disassembly process is not required, and the detection efficiency is improved.
Description
Technical Field
The utility model relates to the field of ceramics, in particular to a breakage detection device.
Background
Ceramic filter's ceramic filter plate belongs to wearing parts, ceramic filter plate is all fixed on the stainless steel bucket, do the motion of swaying, therefore it is damaged to often appear a ceramic plate, not in time discover, the filter continues to operate, the stainless steel bucket continues to rotate, broken filter plate piece can extrude other ceramic plates, cause the joint damage of tens or even tens ceramic plates, the cost is extravagant serious, current ceramic filter detection mode is for regularly shutting down the ceramic filter, send a sample to the detection room after taking down each ceramic filter, this kind of detection mode, not only inefficiency has caused whole process shutdown operation, moreover the trouble in ceramic filter operation in-process can't in time handle, thereby accident frequency, can only reduce the fault frequency through constantly shortening ceramic filter maintenance time.
Disclosure of Invention
In order to solve the problem of low detection efficiency of ceramic plate breakage in the prior art, the utility model designs a breakage detection device which comprises a support column, a roller, a transmission rod, an infrared emitter, an infrared receiver, a rotor, a rotating motor, a lifting motor and a controller, wherein the roller is positioned on the support column, one end of a connecting rod is fixedly connected with the roller, the infrared emitter and the infrared receiver are both arranged at the other end of the connecting rod, the rotor is connected with the rotating motor, the rotating motor can drive the rotor to rotate, the rotor is connected with the roller, the rotor can drive the roller to rotate, the roller is connected with the lifting motor through the transmission device, and the lifting motor can drive the roller to move up and down; the rotating motor, the lifting motor, the infrared emitter and the infrared receiver are all electrically connected with the controller;
the ceramic filter plates are arranged on a stainless steel barrel of the ceramic filter, and the ceramic filter plates are vertically arranged between the support columns; the transmission rod is vertically arranged between the support columns, and the ceramic filter plate is positioned between the infrared receiver and the infrared emitter.
The damage detection device comprises a plurality of transmission rods, the transmission rods and the ceramic filter plates are alternately arranged in parallel, the ceramic filter plates are arranged between two transmission rods at the outermost sides, only the infrared emitter is arranged on one of the two transmission rods at the outermost sides, only the infrared receiver is arranged on the other transmission rod, and each transmission rod between the two transmission rods at the outermost sides is provided with the infrared emitter and the infrared receiver.
The two sides of each ceramic filter plate are respectively provided with the infrared emitter and the infrared receiver.
All the infrared emitters and all the infrared receivers are on the same horizontal line, the distance between each ceramic filter plate and the adjacent infrared emitter is equal, and the distance between each ceramic filter plate and the adjacent infrared receiver is equal.
And an electric connecting wire between the infrared emitter and the infrared receiver is connected with the controller through the supporting column.
The damage detection device further comprises a large gear and a small gear, the roller is connected with the small gear through a connecting wire, the small gear is connected with the large gear through the connecting wire, and the large gear is connected with the lifting motor through the connecting wire.
The centers of the large gear and the small gear are on the same horizontal plane.
The pinion is located directly above the drum, and the bull gear is not located above the drum.
The utility model has the beneficial effects that:
the ceramic filter plates on the ceramic filter are monitored on line through a plurality of groups of infrared equipment at the same time, so that the disassembly process is not needed, and the detection efficiency is improved;
the electrode drives the infrared equipment to do combined movement of up and down and rotation, so that the matching monitoring of various movement modes of the ceramic filter plate on the ceramic filter, such as static, swinging and other working modes, is realized, the shutdown is not needed, and the overall production efficiency is improved;
through the on-line monitoring of not shutting down, all give infrared equipment to each ceramic filter plate simultaneously to realize the real-time supervision of each ceramic filter plate in the production process, be convenient for in time discover the trouble, thereby reduce further production accident.
Description of the drawings:
in order to more clearly illustrate the technical solution of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described.
FIG. 1 is a schematic view showing the overall structure of a breakage detection apparatus according to the present utility model.
| 1 | |
| 2 | |
| 3 | Small pulley |
| 4 | |
| 5 | |
| 6 | Connecting |
| 7 | |
| 81 | |
| 82 | |
| 91 | |
| 92 | Stainless steel barrel |
Detailed Description
The following will describe the technical scheme of the embodiment of the utility model clearly and completely;
the utility model will be further described with reference to specific examples and figures. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, in order to solve the problem of low efficiency in detecting ceramic plate breakage in the prior art, the utility model designs a breakage detection device, which comprises a support column 1, a roller 2, a transmission rod 7, an infrared emitter 81, an infrared receiver 82, a rotor 5, a rotating motor, a lifting motor and a controller, wherein the roller 2 is positioned on the support column 1, one end of the connection rod is fixedly connected with the roller 2, the infrared emitter 81 and the infrared receiver 82 are both arranged at the other end of the connection rod, the rotor 5 is connected with the rotating motor, the rotating motor can drive the rotor 5 to rotate, the rotor 5 is connected with the roller 2, the rotor 5 can drive the roller 2 to rotate, the roller 2 is connected with the lifting motor through the transmission device, and the lifting motor can drive the roller 2 to move up and down; the rotating motor, the lifting motor, the infrared emitter 81 and the infrared receiver 82 are all electrically connected with the controller;
the ceramic filter plates 91 are arranged on a stainless steel barrel 92 of the ceramic filter, and the ceramic filter plates 91 are vertically arranged between the support columns 1; the transmission rod 7 is vertically arranged between the support columns 1, and the ceramic filter plate 91 is positioned between the infrared receiver 82 and the infrared emitter 81.
The damage detection device comprises a plurality of transmission rods 7, wherein the transmission rods 7 and the ceramic filter plates 91 are alternately arranged in parallel, the ceramic filter plates 91 are positioned between the two transmission rods 7 at the outermost sides, one of the two transmission rods 7 at the outermost sides is only provided with the infrared emitter 81, the other transmission rod is only provided with the infrared receiver 82, and each transmission rod 7 between the two transmission rods 7 at the outermost sides is provided with the infrared emitter 81 and the infrared receiver 82.
The infrared emitter 81 and the infrared receiver 82 are respectively disposed on both sides of each ceramic filter plate 91.
All the infrared emitters 81 and all the infrared receivers 82 are on the same horizontal line, and the distance between each ceramic filter plate 91 and the adjacent infrared emitter 81 is equal, and the distance between each ceramic filter plate 91 and the adjacent infrared receiver 82 is equal.
The infrared emitter 81 and the electric connection wire 6 of the infrared receiver 82 are connected with the controller through the supporting column 1.
The breakage detection device further comprises a large pulley 4 and a small pulley 3, the drum 2 is connected with the small pulley 3 through a connecting wire 6, the small pulley 3 is connected with the large pulley 4 through the connecting wire 6, and the large pulley 4 is connected with the lifting motor through the connecting wire 6.
The center of the large pulley 4 and the center of the small pulley 3 are on the same horizontal plane.
The small pulley 3 is located directly above the drum 2, and the large pulley 4 is not located above the drum 2.
The utility model has the beneficial effects that:
the ceramic filter plates 91 on the ceramic filter are monitored on line through a plurality of groups of infrared equipment at the same time, so that the disassembly process is not needed, and the detection efficiency is improved;
the electrode drives the infrared equipment to do combined movement of up and down and rotation, so that the matching monitoring of various movement modes of the ceramic filter plate 91 on the ceramic filter, such as static, swinging and other working modes, is realized, the shutdown is not needed, and the overall production efficiency is improved;
through the on-line monitoring of not shutting down, all give infrared equipment to each ceramic filter plate 91 simultaneously to the real-time supervision of each ceramic filter plate 91 in the realization production process is convenient for in time discover the trouble, thereby reduces further production accident.
Claims (8)
1. A breakage detection device, characterized in that: the damage detection device comprises a support column, a roller, a transmission rod, an infrared emitter, an infrared receiver, a rotor, a rotating motor, a lifting motor and a controller, wherein the roller is positioned on the support column, one end of the transmission rod is fixedly connected with the roller, the infrared emitter and the infrared receiver are arranged at the other end of the transmission rod, the rotor is connected with the rotating motor, the rotating motor can drive the rotor to rotate, the rotor is connected with the roller, the rotor can drive the roller to rotate, the roller is connected with the lifting motor through the transmission device, and the lifting motor can drive the roller to move up and down; the rotating motor, the lifting motor, the infrared emitter and the infrared receiver are all electrically connected with the controller;
the ceramic filter plates are arranged on a stainless steel barrel of the ceramic filter, and the ceramic filter plates are vertically arranged between the support columns; the transmission rod is vertically arranged between the support columns, and the ceramic filter plate is positioned between the infrared receiver and the infrared emitter.
2. The breakage detection device according to claim 1, wherein the breakage detection device comprises a plurality of transmission rods, the transmission rods and the ceramic filter plates are alternately arranged in parallel, the ceramic filter plates are arranged between two outermost transmission rods, only the infrared emitter is arranged on one of the two outermost transmission rods, only the infrared receiver is arranged on the other transmission rod, and the infrared emitter and the infrared receiver are arranged on each transmission rod between the two outermost transmission rods.
3. A breakage detection device according to claim 2, wherein said infrared emitter and said infrared receiver are provided on both sides of each of said ceramic filter plates, respectively.
4. A breakage detection device according to claim 3, wherein all of said infrared emitters and all of said infrared receivers are on a horizontal line, and each of said ceramic filter plates is equidistant from adjacent ones of said infrared emitters, and each of said ceramic filter plates is equidistant from adjacent ones of said infrared receivers.
5. The breakage detection device according to claim 4, wherein an electrical connection line between said infrared transmitter and said infrared receiver is connected to said controller via said support post.
6. The breakage detection device according to claim 5, further comprising a large gear and a small gear, wherein the drum is connected to the small gear via a connection line, the small gear is connected to the large gear via a connection line, and the large gear is connected to the lifting motor via a connection line.
7. The breakage detection device according to claim 6, wherein the centers of said large gear and said small gear are on the same horizontal plane.
8. A breakage detection device according to claim 7, wherein said pinion is located directly above said drum, and said bull gear is not located above said drum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222965499.2U CN218917676U (en) | 2022-11-07 | 2022-11-07 | Breakage detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222965499.2U CN218917676U (en) | 2022-11-07 | 2022-11-07 | Breakage detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218917676U true CN218917676U (en) | 2023-04-25 |
Family
ID=86045697
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222965499.2U Active CN218917676U (en) | 2022-11-07 | 2022-11-07 | Breakage detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218917676U (en) |
-
2022
- 2022-11-07 CN CN202222965499.2U patent/CN218917676U/en active Active
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