CN218910801U - Sizing equipment for jacquard fabric processing - Google Patents

Abstract

The utility model discloses sizing equipment for jacquard fabric processing, and aims to solve the problem that the existing sizing device requires workers to observe the sizing allowance in a case in real time and takes time and cost. The key points of the technical scheme are as follows: the utility model provides a jacquard fabric processing is with sizing equipment, includes quick-witted case, baffle, swash plate and drying device, is provided with pan feeding mouth and discharge gate on the machine case, is provided with yarn through-hole and backward flow mouth on the baffle, and the machine case is separated into sizing chamber, preparation chamber and backward flow chamber by baffle and swash plate, rotates on the inner wall in sizing chamber and is connected with feed roll, sizing roll, linking roller. According to the utility model, the detection probe and the PLC controller capable of monitoring the residual amount of the sizing agent are arranged on the sizing device, when the sizing agent is too small, the feeding pump is controlled by the PLC controller to supplement the sizing agent to the sizing agent cavity, so that the phenomenon that the yarn cannot be sufficiently contacted with the sizing agent due to insufficient sizing agent is avoided, the real-time observation of the residual amount of the sizing agent by a worker is not required, the labor intensity of the worker is reduced, and the working efficiency is increased.

Description

Sizing equipment for jacquard fabric processing

Technical Field

The utility model relates to the field of sizing, in particular to sizing equipment for jacquard fabric processing.

Background

The jacquard fabric is a pattern formed by warp and weft tissue change during fabric weaving, the yarn count is fine, the requirement on yarn is extremely high, and the yarn strength is improved by sizing in the jacquard fabric yarn processing process.

Sizing is a process for sizing yarn to improve yarn strength, reduce hairiness, reduce yarn surface friction, and is a device for sizing yarn by dip-dyeing the yarn in a sizing agent.

Chinese patent publication No. CN216786472U discloses a sizing machine for textile production, which comprises a case, the inner chamber of machine case separates through the baffle and forms thick liquid chamber, the stoving chamber, yarn through-hole one has been seted up to the symmetry on the top both sides wall of machine case, yarn through-hole two has been seted up at the top of baffle, the bilateral symmetry in thick liquid chamber is provided with deflector roll subassembly one, the central point in thick liquid chamber puts department and is provided with tensioning roller subassembly, tensioning roller subassembly rotates the support mutually through the mounting panel and connects, the bottom of mounting panel terminal surface intermediate position department fixed connection extension bar, the top integral structure setting of extension bar is in the cavity of cylinder, the right side in stoving chamber is provided with deflector roll subassembly two, yarn through-hole two, deflector roll subassembly one, the flushing sets up in looks horizontal direction between the deflector roll subassembly two, fixed mounting is equipped with electric heat fan on the interior roof in stoving chamber. By adopting the technical scheme, the device has the advantages of simple structure, convenient assembly and installation, convenient operation and application and contribution to improving the sizing treatment effect.

When the sizing machine is used, a worker needs to observe the slurry allowance in the machine box in real time and adjust the position of the tensioning roller set in time, so that the problem that the contact surface of the conveyed yarn and the slurry becomes small and even breaks away from the slurry to cause the sizing operation to be disjointed is avoided, the workload of the worker is increased to a certain extent, and the operation load of the operator is increased.

There is therefore a need to propose a solution to this problem.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model aims to provide sizing equipment for jacquard fabric processing, and the utility model sets the detection probe and the PLC controller capable of monitoring the sizing allowance on the sizing device, when the sizing is too small, the PLC controller controls the feed pump to supplement sizing to the sizing cavity, thereby avoiding insufficient sizing to lead yarns to be in contact with the sizing, avoiding staff to observe the sizing allowance in real time, reducing the labor intensity of staff and increasing the working efficiency.

The technical aim of the utility model is realized by the following technical scheme: the utility model provides a jacquard fabric processing is with sizing equipment, includes quick-witted case, baffle, swash plate and drying device, be provided with pan feeding mouth and discharge gate on the machine case, be provided with yarn through hole and return port on the baffle, the machine case is separated into sizing chamber, sizing chamber and return chamber by baffle and swash plate, rotate on the inner wall in sizing chamber and be connected with feed roll, sizing roll, linking roller, rotate on the inner wall in return chamber and be connected with the discharge roll, be provided with the inlet pipe on the sizing chamber, the feed pump is installed to the lower terminal surface of machine case, be provided with one end rather than fixed connection's suction pipe and feed pipe on the water inlet and the delivery port of feed pump respectively, the other end of suction pipe and feed pipe inserts respectively in sizing chamber and the sizing chamber, the detection probe one is installed to sizing chamber, install the PLC controller on the machine case, the PLC controller is connected with detection probe one and the feed pump electricity respectively, drying device is makeed somebody a mere figurehead and is set up at the up end of machine case.

Through the technical scheme, when the sizing operation is needed, a user pulls yarn into the sizing cavity from the feed inlet, the yarn passes through the feed roll, the sizing roll and the connecting roll, then enters the reflux cavity through the yarn through hole, passes through the discharge roll, then enters the drying device through the discharge hole, is connected with an external winding device after passing out of the drying device, then the user pours sizing agent into the preparation cavity through the feed pipe, drives the feed pump, pumps the sizing agent in the preparation cavity through the feed pipe, sends the sizing agent into the sizing cavity through the feed pipe until enough sizing agent exists in the sizing cavity, the user restarts the external winding device, the yarn moves from one side of the feed inlet to one side of the discharge hole under the driving of the winding device, sizing is performed through the sizing roll and the sizing agent in the process, the sizing-completed yarn enters the drying device through the discharge hole, and is dried, the yarn after drying is wound by the winding device, the excessive slurry on the yarn drops on the inclined plate in the process of moving from the backflow cavity to the drying device, then the slurry flows along the track of the inclined plate to the backflow port, and returns to the sizing cavity through the backflow port for continuous use, at the moment, a user can start the detection probe I and the PLC, the detection probe continuously detects the liquid level of the slurry in the sizing cavity for a while, and converts the detected signal into an electric signal to be transmitted to the PLC, because the user sets a standard value on the PLC in advance, when the detected value of the detection probe I is lower than the standard value, the PLC controls the operation of the feed pump, the feed pump inputs the slurry in the stock cavity into the sizing cavity, and when the detected value of the detection probe I is higher than or equal to the standard value, the PLC controller stops running the feeding pump, so that the sizing device can automatically detect and timely supplement the residual amount of the sizing agent in the sizing cavity, insufficient sizing agent is avoided, yarn cannot be in sufficient contact with the sizing agent, a worker is not required to observe the residual amount of the sizing agent in real time, the labor intensity of the worker is reduced, and the working efficiency is increased.

The utility model is further provided with: the machine case is provided with a reflux pump, a liquid suction pipe and a liquid delivery pipe are respectively arranged on a water inlet and a water outlet of the reflux pump, one ends of the liquid suction pipe and the liquid delivery pipe are fixedly connected with the liquid suction pipe and the liquid delivery pipe, the other ends of the liquid suction pipe and the liquid delivery pipe are respectively inserted into a sizing cavity and a material preparation cavity, a motor is arranged at the lower end of the material preparation cavity, a transmission shaft with one end fixedly connected with the motor is arranged on an output shaft of the motor, the other end of the transmission shaft is inserted into the material preparation cavity, and a plurality of stirring rods are fixedly connected to the transmission shaft.

Through adopting above-mentioned technical scheme, after accomplishing the sizing operation, in order to reduce the wasting of resources, the user can open the backwash pump, the backwash pump can be taken out the thick liquid that remains in the sizing chamber through the drawing liquid pipe, rethread liquid delivery pipe carries the thick liquid back to the chamber of prepareeing material, this moment, user accessible inlet pipe pours new thick liquid into, then the starter motor, the output shaft of motor can drive the transmission shaft rotatory, the transmission shaft can drive many puddlers in rotatory in-process and rotate, the puddler can stir new thick liquid and old thick liquid, make new thick liquid and old thick liquid intensive mixing, rethread feed pump will mix thick liquid input sizing chamber, so both can utilize old thick liquid, reduce the wasting of resources, also can avoid pouring new thick liquid into directly in the old thick liquid and the phenomenon of thick liquid layering appears because unable intensive mixing.

The utility model is further provided with: and a filter is arranged on the liquid feeding pipe.

Through adopting above-mentioned technical scheme, at the in-process that the return pump passes through the liquid pipe with old thick liquid input preparation chamber, the filter can filter old thick liquid, avoids impurity in the old thick liquid to influence follow-up sizing operation.

The utility model is further provided with: the inner wall of the material preparing cavity is fixedly connected with a plurality of supporting plates, and the inclined plates are detachably connected with the case.

Through adopting above-mentioned technical scheme, user accessible discharge gate takes off the swash plate, just so has formed the window that switches on between backward flow chamber and the cavity of prepareeing material, and the user just can pull down the clearance through the window this moment with the filter, avoids the filter not clear up for a long time and because the impurity that the inside was collected is too much produces the jam.

The utility model is further provided with: the material preparing cavity is internally provided with a second detection probe, the outer wall of the machine case is provided with a loudspeaker, and the PLC is electrically connected with the second detection probe and the loudspeaker.

Through adopting above-mentioned technical scheme, detection probe two can monitor the thick liquid surplus in the cavity of preparing materials, and the user can set up a critical value on the PLC controller in advance, and when the numerical value that detection probe two detected was less than the critical value, the PLC controller will control the loudspeaker and send the suggestion sound, and suggestion staff carries out the feeding to the cavity of preparing materials, makes the thick liquid in the cavity of preparing materials can in time obtain the replenishment.

The utility model is further provided with: the drying device comprises a drying box and a hot air blower arranged in the drying box, wherein a plurality of guide rollers are connected in the drying box in an rotating mode, and a material receiving opening and a material discharging opening are formed in the drying box.

Through adopting above-mentioned technical scheme, the yarn passes from wearing to establish in a plurality of wire rollers after getting into the stoving case through discharging roller and receiving material mouth, discharge through the bin outlet at last, at the in-process that the yarn removed, the user improves the temperature in the stoving incasement through the air heater, and then dry the yarn of stoving incasement, the combination of a plurality of guide rollers can increase the yarn and stay in the stoving incasement time, make the yarn can dry fully, the overhead treatment of stoving case can avoid the high temperature that the stoving case diverged to influence the thick liquid in the thick liquid yarn intracavity, avoid moisture in the thick liquid to volatilize fast and make the thick liquid become too thick, and then reduce thick liquid yarn quality.

The utility model is further provided with: the bottom wall of the drying box is obliquely arranged.

Through adopting above-mentioned technical scheme, unnecessary thick liquid on the yarn can flow to the material receiving mouth along the slope orbit after the drip on the stoving case diapire, returns the backward flow chamber through the material receiving mouth at last, reduces the wasting of resources.

In summary, the utility model has the following beneficial effects:

according to the utility model, the detection probe and the PLC controller capable of monitoring the residual amount of the sizing agent are arranged on the sizing device, when the sizing agent is too small, the feeding pump is controlled by the PLC controller to supplement the sizing agent to the sizing agent cavity, so that the phenomenon that the yarn cannot be sufficiently contacted with the sizing agent due to insufficient sizing agent is avoided, the real-time observation of the residual amount of the sizing agent by a worker is not required, the labor intensity of the worker is reduced, and the working efficiency is increased.

Drawings

FIG. 1 is a schematic view of the structure of the present utility model showing the overall structure of a sizing device;

fig. 2 is a second schematic structural view of the present utility model, showing the positional relationship among the feed pipe, the motor, the drive shaft, the stirring rod, the second detection probe and the filter.

In the figure: 1. a chassis; 2. a partition plate; 3. a sloping plate; 4. a drying device; 5. a feed inlet; 6. a discharge port; 7. yarn threading; 8. a return port; 9. sizing cavity; 10. a material preparing cavity; 11. a reflow chamber; 12. a feed roller; 13. sizing roller; 14. a joining roller; 15. a discharge roller; 16. a feed pipe; 17. a feed pump; 18. a material pumping pipe; 19. a feed pipe; 20. detecting a first probe; 21. a PLC controller; 22. a reflux pump; 23. a liquid suction pipe; 24. a liquid feeding pipe; 25. a motor; 26. a transmission shaft; 27. a stirring rod; 28. a filter; 29. a supporting plate; 30. a second detection probe; 31. a horn; 32. a drying box; 33. an air heater; 34. a guide roller; 35. a material receiving port; 36. and a discharge port.

Detailed Description

In order to better understand the technical solutions of the present utility model, the following description will be made in detail with reference to the accompanying drawings and specific embodiments, and it should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.

In the description of the present utility model, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "sleeved," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The present utility model will be described in detail below with reference to the accompanying drawings.

The utility model provides a sizing equipment for jacquard fabric processing, as shown in fig. 1-2, including machine case 1, baffle 2, swash plate 3 and drying device 4, install PLC 21 and loudspeaker 31 on the machine case 1, feed inlet 5 and discharge gate 6 have been seted up on the machine case 1, yarn through-hole 7 and return port 8 have been seted up on the baffle 2, machine case 1 is divided into sizing chamber 9 by baffle 2 and swash plate 3, prepare material chamber 10 and return chamber 11, rotate on the inner wall of sizing chamber 9 and be connected with feed roll 12, sizing roll 13 and linking roller 14, install on the inner wall of sizing chamber 9 and detect probe one 20, rotate on the inner wall of return chamber 11 and be connected with discharge roll 15, fixedly connected with a plurality of layer boards 29 and inlet pipe 16 on the inner wall of preparation chamber 10, swash plate 3 and machine case 1 detachable connection, install detection probe two 30 in the preparation chamber 10, detection probe one 20 and detection probe two 30 are ultrasonic level gauge.

The lower extreme of machine case 1 installs feed pump 17, backwash pump 22 and motor 25, PLC controller 21 respectively with test probe one 20, test probe two 30, feed pump 17 and loudspeaker 31 electricity are connected, be equipped with one end respectively rather than fixed connection's pump tube 18 and feed tube 19 on the water inlet and the delivery port of feed pump 17, the other end of pump tube 18 and feed tube 19 inserts respectively in preparing cavity 10 and sizing cavity 9, be equipped with on backwash pump 22's the water inlet and the delivery port respectively with its fixed connection's pump tube 23 and feed tube 24, pump tube 23 and feed tube 24's the other end inserts respectively in sizing cavity 9 and the preparation cavity 10, install filter 28 on the feed tube 24, be equipped with one end rather than fixed connection's transmission shaft 26 on the output shaft of motor 25, the other end of transmission shaft 26 inserts in the preparation cavity 10, the welding has a plurality of puddlers 27 on the transmission shaft 26.

Drying device 4 is built on stilts to be set up at the up end of machine case 1, and drying device 4 includes stoving case 32 and installs the air heater 33 in stoving case 32, and stoving case 32 internal rotation is connected with a plurality of guide rolls 34, has seted up material receiving mouth 35 and bin outlet 36 on the stoving case 32, and the diapire slope of stoving case 32 sets up.

When the sizing operation is needed, a user pulls yarn into the sizing cavity 9 from the feed inlet 5, the yarn passes through the feed roller 12, the sizing roller 13 and the connecting roller 14, then enters the reflux cavity 11 through the yarn through hole 7, passes through the discharge roller 15, then enters the drying device 4 through the discharge hole 6, the yarn leaves the drying device 4 through the discharge hole 36 after passing through the plurality of guide rollers 34, the yarn is connected with an external winding device after passing through the drying device 4, then the user pours sizing agent into the preparation cavity 10 through the feed pipe 16, drives the feed pump 17 to operate, the feed pump 17 pumps the sizing agent in the preparation cavity 10 through the pumping pipe 18, feeds the sizing agent into the sizing cavity 9 through the feed pipe 19 until enough sizing agent exists in the sizing cavity 9, and the user restarts the hot air blower 33 and the external winding device to move from one side of the feed inlet to one side of the discharge hole 6 in the process through the sizing roller 13 and sizing agent to finish sizing the sizing agent in the process, and the sizing agent enters the drying device 4 through the discharge hole 6.

The yarn passes through the guide rolls 34 after entering the drying box 32 through the discharging roll 15 and the receiving port 35, is finally discharged through the discharging port 36, the yarn in the drying box 32 can be dried by hot air generated by the air heater 33 in the yarn moving process, the stay time of the yarn in the drying box 32 can be increased by the combination of the guide rolls 34, the yarn can be dried sufficiently, the slurry in the sizing cavity 9 can be prevented from being influenced by the high temperature diffused by the drying box 32 due to the overhead treatment of the drying box 32, the moisture in the slurry is prevented from being volatilized rapidly, the slurry is too viscous, the sizing quality is further reduced, and the dried yarn is wound by the winding device.

In the process that the yarn moves in the backflow cavity 11 and the drying device 4, redundant slurry on the yarn can drop on the bottom wall of the drying box 32 and the inclined plate 3, the slurry can flow to the backflow cavity 11 along the inclination angle of the bottom wall of the drying box 32, the slurry on the inclined plate 3 drops on the inclined plate 3 through the discharge hole 6, the slurry on the inclined plate 3 can flow to the backflow port 8 along the track of the slurry, and the slurry returns to the sizing cavity 9 through the backflow port 8 for recycling.

The user can start the first detection probe 20, the second detection probe 30 and the PLC controller 21, the first detection probe 20 can continuously detect the liquid level of the slurry in the sizing cavity 9, the detected signals are converted into electric signals and transmitted to the PLC controller 21, a standard value is set on the PLC controller 21, when the value detected by the first detection probe 20 is lower than the standard value, the PLC controller 21 controls the feeding pump 17 to operate, the feeding pump 17 can input the slurry in the stock preparing cavity 10 into the sizing cavity 9, and when the value detected by the first detection probe 20 is higher than or equal to the standard value, the PLC controller 21 controls the feeding pump 17 to stop operating.

The second detection probe 30 monitors the residual amount of the slurry in the material preparing cavity 10, a user can set a critical value on the PLC controller 21 in advance, and when the value detected by the second detection probe 30 is lower than the critical value, the PLC controller 21 will control the horn 31 to send out a prompt tone to prompt the staff to charge the material preparing cavity 10, so that the slurry in the material preparing cavity 10 can be timely replenished.

After finishing the sizing operation, in order to reduce the wasting of resources, the user can start the return pump 22, the return pump 22 can take out the thick liquid that remains in the sizing chamber 9 through the drawing liquid pipe 23, the rethread liquid pipe 24 carries thick liquid back to the material preparation chamber 10, this moment, the user can pour new thick liquid into through inlet pipe 16, then start motor 25, the output shaft of motor 25 can drive transmission shaft 26 rotation, transmission shaft 26 can drive many puddlers 27 in rotatory in-process, puddler 27 can stir new thick liquid and old thick liquid, make new thick liquid and old thick liquid intensive mixing, rethread feed pump 17 will mix the thick liquid after entering sizing chamber 9, both can utilize old thick liquid like this, reduce the wasting of resources, also can avoid directly pouring new thick liquid into old thick liquid and the phenomenon of thick liquid layering appears because unable intensive mixing.

In the process that the reflux pump 22 inputs old slurry into the material preparation cavity 10 through the liquid feeding pipe 24, the filter 28 can filter the old slurry, so that the impurities in the old slurry are prevented from affecting the subsequent sizing operation, the inclined plate 3 can be removed through the discharge hole 6 by a user, a conducting window is formed between the reflux cavity 11 and the material preparation cavity 10, at the moment, the user can detach and clean the filter 28 through the window, and the filter 28 is prevented from being blocked due to excessive impurities collected in the filter because the filter 28 is not cleaned for a long time.

So set up, sizing device can monitor the thick liquid surplus automatically, when the thick liquid in the thick liquid chamber 9 is too little, the PLC controller 21 can control the feeding pump 17 carry out thick liquid to the thick liquid chamber 9 and supply, when the thick liquid in the material preparation chamber 10 is too little, the PLC controller 21 can control loudspeaker 31 and send the suggestion sound, suggestion staff carries out the feeding, avoid thick liquid insufficient and make the yarn unable abundant with thick liquid contact, also need not the staff and observe the thick liquid surplus in real time, staff's intensity of labour has been reduced, work efficiency has been increased.

The above description is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.

Claims (7)

1. The utility model provides a sizing equipment is used in jacquard fabric processing, includes quick-witted case (1), baffle (2), swash plate (3) and drying device (4), be provided with pan feeding mouth (5) and discharge gate (6) on machine case (1), be provided with yarn wearing mouth (7) and return port (8), its characterized in that on baffle (2): the utility model discloses a drying machine, including quick-witted case (1), baffle (2) and swash plate (3), sizing chamber (9), feed preparation chamber (10) and backward flow chamber (11) are separated into, rotate on the inner wall of sizing chamber (9) and be connected with feed roll (12), sizing roll (13), linking roller (14), rotate on the inner wall of backward flow chamber (11) and be connected with ejection of compact roller (15), be provided with inlet pipe (16) on feed preparation chamber (10), feed pump (17) are installed to the lower terminal surface of machine case (1), be provided with one end respectively rather than fixed connection's suction tube (18) and feed delivery pipe (19) on the water inlet and the delivery port of feed pump (17), the other end of suction tube (18) and feed delivery pipe (19) inserts respectively in sizing chamber (10) and sizing chamber (9), install one test probe (20) in sizing chamber (9), install PLC controller (21) on machine case (1), PLC controller (21) respectively with detect one (20) and feed pump (17), overhead motor (4) set up on machine case (1).

2. The sizing device for jacquard fabric processing according to claim 1, wherein: install backwash pump (22) on quick-witted case (1), be provided with on the water inlet and the delivery port of backwash pump (22) respectively one end rather than fixed connection's drawing liquid pipe (23) and liquid delivery pipe (24), in drawing liquid pipe (23) and the other end of liquid delivery pipe (24) inserts sizing chamber (9) and feed preparation chamber (10) respectively, motor (25) are installed to the lower extreme in feed preparation chamber (10), be provided with on the output shaft of motor (25) one end rather than fixed connection's transmission shaft (26), in the other end of transmission shaft (26) inserts feed preparation chamber (10), fixedly connected with a plurality of puddlers (27) on transmission shaft (26).

3. The sizing device for jacquard fabric processing according to claim 2, wherein: a filter (28) is arranged on the liquid feeding pipe (24).

4. A sizing apparatus for jacquard fabric processing according to claim 3, wherein: the inner wall of the material preparation cavity (10) is fixedly connected with a plurality of supporting plates (29), and the inclined plate (3) is detachably connected with the case (1).

5. The sizing device for jacquard fabric processing according to claim 1, wherein: the detection probe II (30) is arranged in the material preparation cavity (10), the loudspeaker (31) is arranged on the outer wall of the machine case (1), and the PLC (21) is electrically connected with the detection probe II (30) and the loudspeaker (31) respectively.

6. The sizing device for jacquard fabric processing according to claim 1, wherein: drying device (4) are including stoving case (32) and install air heater (33) in stoving case (32), stoving case (32) internal rotation is connected with a plurality of guide rolls (34), be provided with on stoving case (32) and receive bin outlet (35) and bin outlet (36).

7. The sizing device for jacquard fabric processing according to claim 6, wherein: the bottom wall of the drying box (32) is obliquely arranged.

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